Electric & Electronics Mikron Machining systems for the production of electric and electronic connectors SWISS TRANSFER TECHNOLOGY BY MIKRON
2 Mikron transfer machines for the cost efficient and high volume production of precision parts Mikron offers the right solutions for maximum piece rates in the electric/electronic industry, even where a large number of operations per piece are required. Mikron high-precision rotary transfer solutions ensure: Very high output, up to 28,000 pieces/hour Process efficiency, from 8 to 24 stations Impressive cost per part savings Precise deburring of workpieces Ability to machine entire parts in a single operating cycle Ability to machine directly from wire High-performance machining solutions from Mikron Machining enable our customers to set new production standards for many different applications such as: Electronic components Connectors Plugs, sockets Housings Computer (hard disk cases, IC connectors, read/write head arms for hard disk drives) Fiber optics 1 9 2 Connector: production example 8 3 1. Feed with vibratory conveyor 2. Loading 3. Preturning on top, milling from below 4. Final turning 5. Chamfering 6. Milling (slots) 7. Part flip over in different section collet 8. Sideways milling 9. Sideways drilling and thread 7 4 6 5
4 Downsize your production costs with Mikron high-performance machining solutions! Fiber optic ferrule Stainless steel 50 pcs/min on Mikron Multistrar LX-24 Contact bushing 50 pcs/min on Mikron Multistrar CX-24 Neon pin 520 pcs/min on Mikron Multistrar LX-24 Connector 50 pcs/min on Mikron Multistrar CX-24 36 pcs/min on Mikron Multistrar LX-24 50 pcs/min on Mikron Multistrar LX-24 50 pcs/min on Mikron Multistrar CX-24 120 pcs/min on Mikron Multistrar LX-24 35 pcs/min on Mikron Multistrar CX-24 35 pcs/min on Mikron Multistrar CX-24 50 pcs/min on Mikron Multistrar LX-24 50 pcs/min on Mikron Multistar CX-24
5 Electro clamp 160 pcs/min on Mikron Multistrar LX-24 Connector 140 pcs/min on Mikron Multistrar LX-24 35 pcs/min on Mikron Multistrar CX-24 Copper alloy 50 pcs/min on Mikron Multistrar LX-24 140 pcs/min on Mikron Multistrar LX-24 35 pcs/min on Mikron Multistrar CX-24 100 pcs/min on Mikron Multistrar LX-24 50 pcs/min on Mikron Multistrar CX-24 160 pcs/min on Mikron Multistrar LX-24 Connector 55 pcs/min on Mikron Multistar CX-24 Connector body Aluminium alloy 5.5 pcs/min on Mikron Multistep XT-200
7 When it comes to high-volume production, Mikron is the best partner! Mikron Multistar CX-24 What makes the Multistar CX-24 so special? Its unbeatable precise performance and speed. The Multistar CX-24 controls spindle movements with linear curves. The quickly interchangeable control curves provide processing flexibility, and 24 additional intermediate stations enable measuring, flipping over of the workpiece also in different shape, monitoring and cleaning procedures in the processing cycle. Precise serial production of part families and demanding workpieces ± 2.5 μm table index accuracy Up to 44 machining units operating simultaneously at 24 stations, assuring a very high output rate Multistar LX-24 The Multistar LX-24 with 24 work stations and up to 44 working spindles ensures a smooth mass production. With the Multistar LX-24, parts can be machined from below and above or from the side. Other additional features are the 24 intermediate stations, which allow measurement, monitoring and cleaning procedures during the same run. A highly unique system! Up to 600 simple workpieces can be produced per minute. Separating the work fields doubles, triples or quadruples the production rate at the same high processing speed. This same parallel concept enables complete production of different workpieces within a single run. Mikron VX-10 Machining on 6 sides, from bar, wire or blank Full CNC high-precision rotary transfer machine with 10 workstations for variable production batch sizes Maximum workpiece dimensions of up to 40 x 40 x 80 mm (optional 40x40x160 mm) Complete machining on 6 faces from wire, coil or bar 4-axis pre-machining of bar before clamping
Mikron Machining Headquarter Mikron SA Agno Via Ginnasio 17 6982 Agno Switzerland Tel. +41 91 610 61 11 Fax +41 91 610 66 80 mag@mikron.com Mikron GmbH Rottweil Berner Feld 71 D-78628 Rottweil Tel. +49 741 5380 0 Fax +49 741 5380 580 mro@mikron.com Mikron Corp. Monroe 200 Main Street P.O. Box 268 Monroe, CT 06468 / USA Tel. +1 203 261 31 00 Fax +1 203 268 47 52 mmo@mikron.com www.youtube.com/mikrongroup www.mikron.com Mikron is a trademark of Mikron Holding AG, Biel (Switzerland). 0616