1 2 3 Operating & Installation Instructions MK2
C O N T E N T S OPERATING INSTRUCTIONS Fuel 4 Door Operation 4 Multi Grate 4 Lighting 4 Controlling The Fire 5 Riddling 5 Refuelling 5 Ash Clearance 5 Maintenance 6 Throat Plate & Flueway Clearing 6 Chimney Sweeping 7 Trouble Shooting 7 If You Need Further Help 8 INSTALLATION INSTRUCTIONS Health & Safety Precautions 9 Specification 9 Chimney 9 Hearth & Fire Surround 9 Connection to Flues 10 Soot Doors 10 Unpacking The Stove Fitting The Stove To Its Stand 10 10 Pre Lighting Check 11 Commissioning 11 Dimensions 12-14 Parts Lists 15-17 Certification 18 REV C COVE 1.2.3 Mk2 10.14
OPERATING INSTRUCTIONS Before lighting the stove check with the installer that the work and checks described in the Installation Instructions have been carried out correctly and that the chimney has been swept, is sound and free from any obstructions. The stove is not suitable for use in a shared flue system. Your Cove stove has been designed to work with the minimum effort. If any operation - such as riddling the grate or opening and closing the door - begins to require extra force then the cause must be investigated and corrected to prevent damage being caused to the stove. Remember that the stove will be hot and is made from hard material. Ensure that you have good balance before operating the fire. When using the stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be manufactured in accordance with BS 8423:2002. This stove is capable of intermittent operation. FUEL Only dry well seasoned wood should be burnt on this appliance as burning wet unseasoned wood will give rise to heavy tar deposits in the stove, on the glass and within the chimney. For the same reason hard woods (such as Ash, Beech and Oak) are better than soft woods (such as Pine and Spruce). Burning wet unseasoned wood will also result in considerably reduced outputs. The wood should be cut and split and then left to season in a well ventilated dry place for at least one year but preferably two years before use. PETROLEUM COKE IS NOT SUITABLE FOR USE ON THIS APPLIANCE. ITS USE WILL INVALIDATE THE GUARANTEE. This stove is not designed to burn household waste. For advice on other fuels, please contact Charnwood. MULTI GRATE Your Charnwood Cove is fitted with a multi grate to enable wood to be burned and ash to be cleared. The grate has two positions: 1) In the open position the grate bars are vertical with gaps in between allowing the primary combustion air to come up through the grate and through the fuel bed. 2) In the closed position the grate bars are horizontal, allowing the combustion air to come round the sides of the grate and over the top of it. When in the closed position ash is able to build up on the grate as is necessary for effective wood burning. Movement of the grate from one position to the other is effected using the door opening tool supplied as shown in Fig. 2. The grate is put into the open position by moving the tool up until the handle is in the 1 o'clock position. The grate is put into the closed position by moving the tool down. To riddle the appliance the tool should be moved between the lower and horizontal positions several times. When burning wood the ash should be allowed to build up and riddling should only be carried out once or twice a week. Fig. 1. Stove Controls Cove 1 Air Control, Pull to Open Cove 2 and 3 Grate Lever Door Opening Tool, Anti-Clockwise to Open DOOR OPERATION The door handle has been carefully designed to be removed from the stove during normal operation and re-fitted prior to loading and de-ashing. However, if you need to open the door when the fire is running at maximum then the additional use of a cloth or glove may be required. Door Opening Tool, Anti-Clockwise to Open Grate Lever Take care not to touch the door as it will be hot when the fire is burning. Turn the door handle anti-clockwise to open, and clockwise to close. Air Control, Pull to Open 4
OPERATING INSTRUCTIONS LIGHTING The stove may be lit using dry kindling wood and paper or fire lighters. Set the grate into either the closed position or the open position as required. Place the paper, or fire lighters, and kindling on the grate and cover with a few small dry logs. Open the air control fully (see Fig. 1). Light the paper or fire lighters. Close the door until the fuel is well ignited then load with fuel. Once the fire is up to temperature the airwash system will begin to work, so allow the fire to become hot before adjusting the air controls to the required setting. On initial lighting, the stove may smoke and give off an odour as the silicon paint with which the firebox is painted reacts to the heat. This is normal and will cease after a short time, but meanwhile the room should be kept well ventilated. At first only light a small fire and burn it slowly for two hours to allow any residual moisture in the bricks to evaporate. When relighting the stove, riddle slightly, and then empty the ashpan. RIDDLING When burning wood, ash should be allowed to build up and only riddled when the ash begins to cover the slots in the rear fireplate. The fire should be riddled with the door shut (see Fig. 2). Place the tool onto the riddling lever and rotate between the lower and horizontal positions several times. Too much riddling can result in emptying unburnt fuel into the ashpan and should therefore be avoided. After riddling, the grate should be put back into the closed position for burning wood. Fig. 2. Multi Grate Cove 1 CONTROLLING THE FIRE Closed Position The fire is controlled by the single air control knob shown in Fig. 1. Pull the knob out to make the fire burn faster, push it in to make the fire burn slower. TM This unique QuattroFlow air control* provides carefully balanced primary, secondary, tertiary and bypass air to enable optimum burning conditions without the need to fiddle with multiple controls. Cove 2 & 3 Riddle Open Position For correct firing we recommend the use of a stove pipe thermometer which may be purchased from your supplier or from ourselves. REFUELLING Keep the firebox well filled but do not overfill to prevent fuel from Open Position Riddle spilling over the top of the front fire bar. Logs should be evenly distributed filling across the fire bed to give the most pleasing flame Closed Position pattern. Care should be taken especially when burning wood that fuel does not project over the front fire bar or damage to the glass may be caused when the door is closed, it can also cause the glass to blacken. Maximum filling height is such that logs cannot fall from the fire when the doors are opened. Liquid fuels are not to be used on this stove. Door Opening Tool rotated 180 and pushed fully on to Riddler Knob 5 *Patent No.2389414
OPERATING INSTRUCTIONS ASH CLEARANCE The ashpan should be emptied regularly before it becomes too full. Never allow the ash to accumulate in the ashpan so that it comes in contact with the underside of the grate as this will seriously damage the grate bars. The ashpan is handled using the Door Opening tool and gloves provided. Ensure that the tool is fully engaged before lifting (See Fig.3). When carrying the ashpan, it should be kept horizontal and supported by the carrying handle to prevent it falling off the tool. Care should be taken to ensure that ash is cool before emptying it into plastic liners or bins. To make ash removal easier there is a special Charnwood ash carrier available. This may be purchased from your supplier or, in case of difficulty, from ourselves. Special Points when Burning Wood The grate should be kept in the closed position and should not be riddled until the ash becomes so deep that it begins to block the passage of air into the firebox at the sides or back of the grate. When this is the case do not remove all of the ash using the riddling mechanism but keep a layer about half an inch thick as this enables the wood to burn more effectively. When lighting the fire a few small dry logs with a good amount of kindling will help to get the fire up to temperature quickly. Fig. 3. Ashpan Removal Ashpan MAINTENANCE Cleaning The stove is finished with a high temperature paint which will withstand the temperatures encountered in normal use. This may be cleaned with a damp lint-free cloth or soft brush when the stove is cold. Should re-painting become necessary then special high temperature paints are available from your supplier or from Charnwood. Cleaning the Glass The glass in the door is a special ceramic glass which is able to withstand high temperatures. Before cleaning the glass open the door and allow it to cool. Clean the glass using a damp cloth and then wipe over with a dry cloth. Any stubborn deposits on the glass may be removed with a proprietary stove glass cleaner or ceramic hob cleaner. Some deposits on the glass may be burnt off simply by running the fire at a fast rate for a few minutes. Do not use abrasive cleaners or pads as these can scratch the surface which will weaken the glass and cause premature failure. Aerosol spray cleaners should not be used near the appliance whilst it is under fire. When Not in Use If the fire is going to be out of use for a long period (for instance in the summer) then to prevent condensation, and hence corrosion, the air control should be left fully open and the fire door left ajar. It is also advisable to sweep the chimney and clean out the fire. Spraying the inside of the door and firebox with a light oil, such as WD40, will also help to keep all internal parts working well. After long periods where the fire has been out of use, the chimney and appliance flueways should be cleaned before lighting. Extra carrying handle Use with glove Ashpan tool Ashpan tool Door Seals For the fire to operate correctly it is important that the door seals are in good condition. Check that they do not become worn or frayed and replace them when necessary. Servicing It is recommended that the fire is serviced once a year to keep it in first class working order. After cleaning out the firebox thoroughly, check that all internal parts are in good working order, replacing any parts that are beginning to show signs of wear. Check that the door seals are in good condition and that the door seals correctly. A servicing guide is available on request. Repairs or modifications may only be carried out by the Manufacturer or their approved agents. Use only genuine Charnwood replacement parts. 6
OPERATING INSTRUCTIONS THROAT PLATE AND FLUEWAY CLEANING It is important that the throat plate and all the stove flueways are kept clean. They should be checked approximately once a week, by looking up into the firebox for signs of soot or fly-ash on the throat plate and at the sides of the firebox. If there are signs of a build up of soot or fly-ash deposits then the fire must be let out in order to clean the throat plate and flueways. Before attempting to clean the throat plate and flueways ensure that the fire is cold. Wear suitable gloves to prevent irritation from soot deposits. To remove the throat plate lift the front edge up, pull the plate forwards to align the slots with the support pegs and then hinge the plate down from its back supports. Lift up from the back supports and rotate to remove through the doorway (see Fig. 4). Fig. 4. Throat Plate After clearing any soot from within the stove, replace the throat plate (see Fig. 4), the side fireplates, and front firebar. Different types of sweep's brushes are available to suit different flueways. For standard brick chimneys a wire centre sweep's brush fitted with a guide wheel is recommended. For prefabricated insulated chimneys the manufacturers instructions with regard to sweeping should be consulted. TROUBLE SHOOTING Fire Will Not Burn Check that: a) the air inlet at the rear of the stove is not obstructed in any way, b) chimneys and flueways are clear, c) a suitable fuel is being used, d) there is an adequate air supply into the room, e) an extractor fan is not fitted in the same room as the stove. f) there is sufficient draw in the chimney (once the chimney is warm a draught reading of at least 0.05 inches water gauge (12Pa) should be obtained). 2 1 3 Lift throat plate at front, then pull forward and swing down. For Cove 1, remove tubes from front supports before swinging throat plate down. Blackening of Door Glass Keeping the glass clean requires a certain amount of experimentation due to the differences in the draw of different chimneys. The following points should be noted and with a little care should enable the glass to be kept clean in most situations: a) The airwash relies on a supply of heated air to keep the glass clean, therefore, when lighting the stove allow the fire bed to become well established before closing the air control. This also applies when re-fuelling the stove. CHIMNEY SWEEPING The chimney should be swept at least once a year. Where a top outlet is used it will generally be possible to sweep the chimney through the appliance. First remove the front firebar, side fire plates, and the throat plate. Then sweep the chimney ensuring that soot is removed from all horizontal surfaces after sweeping. In situations where it is not possible to sweep through the appliance the installer will have provided alternative means, such as a soot door. After sweeping the chimney the appliance flue outlet and the flue pipe connecting the stove to the chimney must be cleaned with a flue brush. b) When re-fuelling keep the fuel as far back from the front firebar as possible, do not try to fit too much fuel into the firebox. c) Wet wood or logs overhanging the front firebars will cause the glass to blacken. d) There is a bypass slide that can be adjusted to suit the particular installation. This allows a small amount of airwash air to enter the stove even when the air control is closed. This can be adjusted to help with keeping the glass clean when the fire is slumbering. It is always more difficult to keep the glass clean when running the stove very slowly for long periods. Check that all flue connections and the blanking plate are well sealed. It is also important that the chimney draw is sufficient (when the chimney is warm a draught reading of at least 0.05 inches water gauge should be obtained), and that it is not affected by down- 7
OPERATING INSTRUCTIONS draught. Fume Emission Warning Note: Properly installed and operated this appliance will not emit fumes. Occasional fume from de-ashing and refuelling may occur. Persistent fume emission is potentially dangerous and must not be tolerated. If fume emission does persist, then the following immediate actions should be taken: a) Open doors and windows to ventilate the room. b) Let the fire out and safely dispose of the fuel from the appliance. c) Check for flue or chimney blockage, and clean if required. d) Do not attempt to re-light the fire until cause of fume has been identified. If necessary, seek professional advice. The most common cause of fume emission is flueway or chimney blockage. For your own safety these must be kept clean. Fire blazing out of control Check that : a) The door is tightly closed. b) The air control is pushed in. c) A suitable fuel is being used. d) Door seals and air control flap pads are intact. Chimney Fires If the chimney is thoroughly and regularly swept, chimney fires should not occur. However, if a chimney fire does occur push the air control in fully and tightly close the door of the appliance. This should cause the chimney fire to go out in which case the control should be kept closed until the stove has gone out. The chimney and flueways should then be cleaned. If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately. After a chimney fire the chimney should be carefully examined for any damage. Expert advice should be sought if necessary. IF YOU NEED FURTHER HELP If you need further help with your Charnwood Cove then your Installer will be able to provide the answers to most questions. Your Local Charnwood Premier Dealer has a great deal of experience and will also be able to provide helpful advice. Further help is available from the Charnwood Customer Services department who will be pleased to give advice, if necessary. 8
INSTALLATION INSTRUCTIONS HEALTH & SAFETY PRECAUTIONS Please take care when installing the stove that the requirements of the Health and Safety at Work Act 1974 are met. Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact wash with plenty of water. If there is a possibility of disturbing any asbestos in the course of installation then please use appropriate protective equipment. There must not be an extractor fan fitted in the same room as the stove as this can cause the appliance to emit fumes into the room. There must be an adequate air supply into the room in which the appliance is installed to provide combustion air. The combustion air supply must be via a permanently open vent. There is no requirement for Cove 1, but minimum free areas are: This is particularly necessary if the room is double glazed. It must be positioned such that it is not liable to blockage. In addition to these instructions the requirements of BS.8303 and BS EN15287-1:2007 must be fulfilled. Local Authority Bylaws and Building Regulations regarding the installation of Solid Fuel burning appliances, flues and chimneys must also be observed, including those referring to national and European Standards. SPECIFICATION Cove 1 Cove 2 Cove 3 Output kw 4.0 8.0 12.0 (BTU/h) (13,700) (27,300) (41,000) Mass (kg) Low Stand 89 127 159 Low Arch Stand 89 127 159 Midi Stand 92 130 168 Store Stand 96 133 171 Centre Stand 104 146 187 Flue Gas Temp C 275 300 320 Flue Gas Mass Flow G/S 3.6 6.5 12 Max Hearth Temp C 39 25 36 The outputs were obtained burning seasoned hardwood over a 1.5 hourly re-fuelling cycle. CHIMNEY 2 2 Cove 2 16.5cm (2.5 in ) 2 2 Cove 3 38.5cm (6 in ) In order for the appliance to perform satisfactorily the chimney height must not be less than 4 metres measured vertically from the outlet of the stove to the top of the chimney. The minimum internal chimney sizes are as follows: COVE 1... 150mm diameter(6 inches) or 150mm x 150mm COVE 2... 150mm diameter(6 inches) or 150mm x 150mm COVE 3... 180mm diameter (7 inches) or 180mm x 180mm These stoves are NOT to be used in a shared flue. If an existing chimney is to be used it must be swept and checked, it must be in good condition, free from cracks and blockages, and should not have an excessive cross sectional area. If you find that the chimney is in poor condition then expert advice should be sought regarding the necessity of having the chimney lined. If it is found necessary to line the chimney then a lining suitable for Solid Fuel must be used. If there is no existing chimney then a prefabricated block chimney or a twin walled insulated stainless steel flue to BS EN15287-1:2007 can be used either internally or externally. These chimneys must be fitted in accordance with the manufacturers instructions and Building Regulations. Anki pumice liners or chimney blocks will give a highly insulated chimney which will work well with all fuels. For details ring Anki Chimney Systems on (01983) 527997. Single wall flue pipe is suitable for connecting the stove to the chimney but is not suitable for using for the complete chimney. If it is found that there is excessive draw in the chimney then a draught stabilizer should be fitted. It is important that there is sufficient draw in the chimney and that the chimney does not suffer from down-draught. When the chimney is warm the draw should be not less than 0.05 inches water gauge (12pa). If in doubt about the chimney seek expert advice. HEARTH AND FIRE SURROUND The stove must stand on a fireproof hearth and must be situated at least the following distances from any combustible material: COVE 1 COVE 2 COVE 3 Side 550mm (22in) 450mm (18in) 500mm(20in) Back 550mm (22in) 600mm (24in) 500mm (20in) The hearth must be at least 12mm (0.5inches) thick. The positioning of the stove and the size of the hearth are governed by building regulations for Class 1 appliances. These building regulations state that the hearth must extend in front of the stove by at least 225mm (9 inches) and to the sides of the stove by at least 150mm (6 inches). When the fire door is open, it extends beyond the front of the stove by: COVE 1 COVE 2 COVE 3 390mm (15.3in) 414mm (16.3in) 491mm (19.3in) 9
INSTALLATION INSTRUCTIONS If in doubt as to the positioning of the stove expert advice should be sought either from the supplier or the local building inspector. The fireplace must allow good circulation of air around the appliance to ensure that maximum heat is transferred to the room and also to prevent the fireplace from overheating. A gap of 150mm (6 inches) each side and 300mm (12 inches) above the appliance should give sufficient air circulation. If a wooden mantelpiece or beam is used in the fireplace it should be a minimum of 460mm (18 inches), and preferably 600mm (24 inches) from the appliance. In some situations it may be necessary to shield the beam or mantelpiece to protect it. In order for the fire to operate correctly there must be an air gap behind the appliance of at least 40mm, but be aware that this distance will need to be greater in some cases to meet Building Regulation requirements. CONNECTIONS TO FLUES There are several ways of connecting the stove to the flue. These are illustrated in figures 6 to 9. If the vertical rear flue connector (shown in Fig. 9) is used then the chimney may be swept through the appliance. Ensure that the levelling bolts attached to the stand support brackets come below the low stand and low arch stand so that the stand can be removed when servicing the air box. FITTING THE STOVE TO ITS STAND 1. Centre stand The Stand is first positioned on the hearth in the desired position of the stove. Ensure that the pallet brackets and 2 button head screws have been removed from the stove, then lift the stove on to the stand, aligning the 4 tapped holes in the base brackets with the 4 slots in the top of the stand. NOTE: This requires at least 2 people. Fig. 5 1 4 3 Horizontal lengths of flue must be kept to a minimum and should not be more than 150mm (6 inches) long. The sealing face of the flue collar should be coated with fire cement before fixing to the body of the stove using the two screws provided. The blanking plate must be removed, sealed with fire cement and refitted, care being taken to ensure that the fold on the clamping plate is in line with the lugs on the firebox as shown on the label on the clamping plate. Ensure that the clamping plate does not prevent the throat plate from seating correctly. All flue connections must be well sealed. 4 2 2 2 SOOT DOORS It is possible to pass a 16" diameter sweep s brush through the appliance but in most back outlet installations it will be necessary to have a soot door to enable the chimney to be swept. This may either be in the actual brickwork of the chimney or in the register plate. Various types and positions of soot doors are shown in figs. 6 to 9. UNPACKING THE STOVE The stove arrives bolted its pallet with 2 banding straps and covered with a box. The packaging is first carefully removed, then the stove released from the pallet by removing the 4 brackets using a 13mm spanner. The pallet is intended to be cut up and used for kindling fuel. The stove is fixed to its stand using 4 M8 x 20mm bolts and 4 plain washers. A 13mm open ended spanner is required. Fit the cover, side bolts and Air Control Knob. 2. Store stand and Midi stand Place the Stand on the hearth, with at least 100mm clear space behind it. Remove the button head hex screws from the side brackets. With 2 people, carefully lift the stove on to the stand such that the front end of the Air Control Rod is lowered down inside the stand. Take care not to bend or damage the Air Control Rod. Temporarily rest the stove on the stand in this position and pull the Air Control Rod through the hole in the front of the stand. Now move the stove towards you to align the slots in the side of the stand 10
INSTALLATION INSTRUCTIONS with the 6mm tapped holes in the base brackets. Fix in position with button head hex screws and replace the Air Control Knob. PRE LIGHTING CHECK Before initial lighting the following points should be checked: 1. The bottom grate bars must all be fitted and should move freely and easily when the riddling mechanism is operated. 2. The plates round the sides and back of the grate must be in position and sitting correctly. 3. The throat plate must be fitted in the roof of the appliance and should be checked to ensure that it has not become dislodged in transit. The method of location and positioning of the throat plate is shown in Fig. 4. COMMISSIONING On completion of the installation and after allowing a suitable period of time for the fire cement and mortar to dry out, the stove should be lit and checked to ensure that smoke and fumes are taken from the appliance up the chimney and emitted safely. Also check all joints and seals. On completion of the installation and commissioning please leave the operating instructions with the customer and advise them on the use of the appliance. Fig.6. Vertical register plate with bricked up fireplace Soot Door in side or rear of Chimney Fig. 8. Horizontal register plate with top flue connection Alternative Soot Door Positions Register Plate Register Plate With Soot Door Fig. 7. Horizontal register plate with rear flue connection Alternative Soot Door Positions Fig. 9. Horizontal register plate with optional vertical rear flue connector Alternative Soot Door Positions Register Plate With Soot Door Register Plate With Soot Door 11
COVE 1 MKII DIMENSIONS (mm) 445 Optional vertical rear flue adaptor 117 99 a b 138 e 372 231 489 c d 385 371 Optional external air manifold kit FRONT VIEW SIDE VIEW BACK VIEW TOP VIEW a b c d e LOW STAND (Shown above) 596 546 103 75 437 LOW ARCH STAND 596 546 103 75 437 MIDI STAND 723 673 230 202 564 STORE STAND 795 745 302 274 636 CENTRE STAND 795 745 302 274 636 12
COVE 2 MKII DIMENSIONS (mm) 600 Optional vertical rear flue adaptor 152 96 a b 162 e 418 159 567 c d 520 403 Optional external air manifold kit FRONT VIEW SIDE VIEW BACK VIEW TOP VIEW a b c d e LOW STAND (Shown above) 697 647 103 76 532 LOW ARCH STAND 697 647 103 76 532 MIDI STAND 824 774 230 203 659 STORE STAND 944 894 350 323 779 CENTRE STAND 944 894 350 323 779 13
COVE 3 MKII DIMENSIONS (mm) Optional vertical rear flue adaptor 660 178 113 179 191 619 a b e 441 Optional external air manifold kit c d 585 439 FRONT VIEW SIDE VIEW BACK VIEW TOP VIEW a b c d e LOW STAND (Shown above) 1130 980 110 115 844 LOW ARCH STAND 1130 980 110 115 844 MIDI STAND 1200 1150 280 285 1014 STORE STAND 1330 1280 410 415 1144 CENTRE STAND 1330 1280 410 415 1144 14
CHARNWOOD COVE 1 MkII PARTS LIST Issue A 64 63 48 59 12 11 11 12 13 50 46 49 53 58 47 54 23 24 25 26 26 27 45 62 55 60 52 6 16 5 3 4 51 21 20 10 Detail A Enlarged Scale 17 18 37 8 15 44 22 56 57 14 41 42 36 19 35 39 29 28 34 43 38 40 33 32 31 30 Item Part No. Description Item Part No. Description 1* 008/SY16S Door Seal Set Inc.Adhesive 34 004/AY22-1S Secondary/Bypass Air Inlet Flap 2* 008/FW29 Door Seal Adhesive 35 004/SY21 Air Bypass Slide 3 002/CG01 Bottom Grate Bar 36 004/CY22P Primary Air Inlet Flap 4 002/CG01S5 Set of Grate Bars(5) 37 002/CG11 Driving Rod 5 002/SY15 Side Fire Plate 38 004/SY24 Flap Mounting Rod (Inc. Fixings) 6 002/HW16 Back Fire Plate 39 004/SY27 Air Control Rod 8 006/SY18 Glass (Inc Seal) 40 004/SY23 Actuator Assembly 9* 008/SY43 Glass Seal 41 008/SY13 Upper Quattro Box Gasket 10 004/KV23 Glass Retainer 42 010/SY20 Upper Quattro Box 11 011/SY29S Set of Fire Bricks (4) 43 010/SY19 Lower Quattro Box 12 004/XV30 Brick Retainer 44# 002/SX01/A Door Assembly 13 010/SY31 Throat Plate 45 001/SX10 Firebox (Cove1 MkII) 14 008/SY26S Set of Air Inlet Flap Pads 46 012/PV09 Blanking Plate 15 012/SY33 Mover Bar 47 010/EY51 Clamping Plate 16 002/SY30 Carrier Bar 48 002/PV12B Flue Collar 17 012/CG05 Idler Rod 49 010/EY19 Flue Spacer Ring 18 002/CG12 Driving Gratebar 50 010/SY06 Throatplate Support Tube 19 004/SX17 Ashpan 51 002/PX89 Riddler Knob 20 002/SY07 Front Firebar 52 010/PY38 Door Catch Stop 21 002/SY08 Deepening Bar 53# 010/SX32 Low Arch Stand 22 002/PX92 Door Knob & Spindle 54# 010/SY11 Low Stand 23 008/FFN001 M12 Half Nut 55# 010/SX35 Midi Stand 24 004/ST008 Tabbed Locking Washer 56# 010/SY02 Store Stand 25 002/AY14 Door Catch 57# 010/SY12 Centre Stand 26 010/ST031 Door Catch Spacer 58 012/SY25 Serial No. Label 27 008/FFW015 M12 Double Coil Spring Washer 59# 005/SX93R RH Curved Side Panel 28 008/PX95 Door/Riddling/Ashpan Tool 60# 005/SX93L LH Curved Side Panel 29 008/BW39/S Hinge Pin Set 61* 010/EW51 Ash Carrier (Optional Extra) 30 002/PY24 Hinge Post 62 010/SY52A External Air Manifold Kit 31 004/PY25B Hinge Post Shim 0.9mm 63# 010/PV33 Vert. Rear Flue Adapter (Opt'l Extra) 32 004/PY25A Hinge Post Shim 2mm 64# 010/SX80 Heatshield 33 008/AY37 Air Control Knob * These items are not shown on the drawing. # Please specify colour when ordering. To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only. BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T:+44 (0)1983 537799 F:+44 (0)1983 537788 SPARES@CHARNWOOD.COM WWW.CHARNWOOD.COM 15
CHARNWOOD COVE 2 MkII PARTS LIST Issue A 63 60 48 47 46 49 45 59 51 52 13 12 62 11 57 58 50 6 5 7 11 23 24 25 26 53 3 4 15 16 56 26 16 18 27 17 Detail A Enlarged Scale 21 20 22 54 55 37 41 42 14 35 40 19 10 8 28 44 43 38 34 36 39 33 32 31 30 29 Item Part No. Description Item Part No. Description 1* 008/PY23S Door Seal Set Inc.Adhesive 33 008/AY37 Air Control Knob 2* 008/FW29 Door Seal Adhesive 34 004/CY22S Secondary Air Inlet Flap 3 002/CG20 Bottom Grate Bar 35 004/CY21 Air Bypass Slide 4 002/CG20S10 Set of Grate Bars (10) 36 004/CY22P Primary Air Inlet Flap 5 002/CY15 Side Fire Plate 37 004/AY22-1S Secondary/Bypass Air Inlet Flap 6 002/AY16 Back Fire Plate 38 004/CY24 Flap Mounting Rod (Inc. Fixings) 7 004/BY24 Ash Shedding Plate 39 004/PY32 Air Control Rod 8 006/PY18 Glass (Inc Seal) 40 004/CY23 Actuator Assembly 9* 008/PY45 Glass Seal 41 008/RY16 Upper Quattro Box Gasket 10 004/KV23 Glass Retainer 42 010/PY20 Upper Quattro Box 11 011/PY29S Set of Fire Bricks (4) 43 010/CY19 Lower Quattro Box 12 004/XV30 Brick Retainer 44# 002/PX01/A Door Assembly 13 010/PY31 Throat Plate 45 001/PX10 Firebox (Cove 2 MkII) 14 008/CY26S Set of Air Inlet Flap Pads 46# 012/TW09 Blanking Plate 15 012/AY33 Mover Bar 47 010/AY51 Clamping Plate 16 002/AY30 Carrier Bar 48# 002/CH12B Flue Collar 17 012/AY13 Idler Rod 49 010/NV11 Flue Spacer Ring 18 012/AY15 Riddler Rod 50 010/PY38 Door Catch Stop 19 004/PX17 Ashpan 51# 010/PY36 Low Stand 20 002/AY07B Front Firebar 52# 010/PX32 Low Arch Stand 21 002/AY08 Deepening Bar 53# 010/PX35 Midi Stand 22 002/PX92 Door Knob & Spindle 54# 010/PY33 Store Stand 23 008/FFN001 M12 Half Nut 55# 010/PY34 Centre Stand 24 004/ST008 Tabbed Locking Washer 56 002/PX89 Riddler Knob 25 002/AY14 Door Catch 57 012/PX19 Serial No. Label 26 010/ST031 Door Catch Spacer 27 008/FFW015 M12 Double Coil Spring Washer 28 008/PX95 Door/Riddling/Ashpan Tool 58# 005/PX93L LH Curved Side Panel 59# 005/PX93R RH Curved Side Panel 60# 010/TW33 Vert. Rear Flue Connector (Opt'l Extra) 29 008/BW39/S Hinge Pin Set 61* 010/BW51 Ash Carrier (Optional Extra) 30 002/PY24 Hinge Post 62 010/PY52A External Air Manifold Kit (Optional Extra) 31 004/PY25B Hinge Post Shim 0.9mm 63# 010/PX80 Heat shield (Optional Extra) 32 004/PY25A Hinge Post Shim 2mm * These items are not shown on the drawing. # Please specify colour when ordering. BISHOPS WAY, NEWPORT, ISLE OF WIGHT To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty contact the manufacturer at the address shown. This drawing is for identification purposes only. PO30 5WS, UNITED KINGDOM T:+44 (0)1983 537799 F:+44 (0)1983 537788 SPARES@CHARNWOOD.COM WWW.CHARNWOOD.COM 16
CHARNWOOD COVE 3 MkII PARTS LIST Issue C 63 58 45 46 48 62 13 12 11 11 49 47 12 11 29 11 60 57 52 23 24 25 25a 61 11 11 51 25a 53 7 114 50 5 15 6 5 7 18 10 Detail A Enlarged Scale 8 26 54 55 41 16 17 16 56 21 44 4 3 42 20 35 37 39 33 32 28 22 27 38 36 43 40 34 19 31 30 Item Part No. Description Item Part No. Description 1* 008/RY23S Door Seal Set Inc. Adhesive 32 004/RY25A Hinge Post Shim 2mm 2* 008/FW29 Door Seal Adhesive 33 008/AY37 Air Control Knob 3 002/CG20 Bottom Grate Bar 34 004/CY22S Secondary Air Inlet Flap 4 002/CG20S12 Set of Grate Bars (12) 35 004/CY21 Air Bypass Slide 5 002/CY15 Side Fire Plate 36 004/CY22P Primary Air Inlet Flap 6 002/BY16 Back Fire Plate 37 004/AY22-1S Secondary/Bypass Air Inlet Flap 7 004/BY24 Ash Shedding Plate 38 004/CY24 Flap Mounting Rod (Inc. Fixings) 8 006/RY18 Glass (Inc Seal) 39 004/RY32 Air Control Rod 9* 008/RY45 Glass Seal 40 004/CY23 Actuator Assembly 10 004/KV23 Glass Retainer 41 008/RY16 Upper Quattro Box Gasket 11 011/RX27S Set of Fire Bricks (6) 42 010/PY20 Upper Quattro Box 12 004/XV30 Brick Retainer 43 010/CY19 Lower Quattro Box 13 010/RY31 Throat Plate 44# 002/RX01/A Door Assembly 14 008/CY26S Set of Air Inlet Flap Pads 45 001/RX10 Firebox (Cove 3 MkII) 15 012/BY33 Mover Bar 46 010/CY37 Blanking Plate 16 002/BY30 Carrier Bar 47 010/CY61 Clamping Plate 17 012/AY13 Idler Rod 48# 010/CY45 Flue Collar 18 012/AY15 Riddler Rod 49 010/CY36 Flue Spacer Ring 19 004/RX17 Ashpan 50# 010/RY08 Door Stop 20 002/BY07B Front Firebar 51# 010/RY13 Low Stand 21 002/BY08 Deepening Bar 52# 010/RX32 Low Arch Stand 22 002/PX92 Door Knob & Spindle 53# 010/RX35 Midi Stand 23 008/FFN001 M12 Half Nut 54# 010/RY11 Store Stand 24 004/ST008 Tabbed Locking Washer 55# 010/RX12 Centre Stand 25 002/AY14 Door Catch Cam 56 002/PX89 Riddler Knob 25a 010/ST031 Door Catch Spacer 57 012/RY19 Serial No. Label 26 008/FFW015 M12 Double Coil Spring Washer 58 010/CY34 Vert. Rear Flue Connector (Opt'l Extra) 27 008/PX95 Door/Riddling/Ashpan Tool 59* 010/BW51 Ash Carrier (Opt l Extra) 28 008/PV28/S Hinge Pin Set (2 Per Set) 60 010/PY52A External Air Manifold Kit (Opt l Extra) 29 004/GV24 Rear Brick Joining Bracket 61# 005/RX93L LH Curved Side Panel (Opt l Extra) 30 002/RY26 Hinge Post 62# 005/RX93R RH Curved Side Panel (Opt l Extra) 31 004/RY25B Hinge Post Shim 0.9mm 63# 010/RX80 Heatshield (Opt l Extra) * These items are not shown on the drawing. # Please specify colour when ordering. BISHOPS WAY, NEWPORT, ISLE OF WIGHT 17 To obtain spare parts please contact your local stockist giving Model, Part No. and Description. In case of difficulty Contact the manufacturer at the address shown. This drawing is for identification purposes only. PO30 5WS, UNITED KINGDOM T:+44 (0)1983 537799 F:+44 (0)1983 537788 SPARES@CHARNWOOD.COM WWW.CHARNWOOD.COM
A.J WELLS & SONS LTD 10 Bishops Way, Newport, Isle of Wight PO30 5WS, United Kingdom A Division of A.J.Wells & Sons Limited Registered in England No. 03809371 EN13240:2001 ROOMHEATERS FIRED BY SOLID FUEL Cove I Cove 2 Cove 3 EC certificate of conformity no: SY44-CPD-2006 PY44-CPD-2006 RY44-CPD-2006 Minimum distance to combustible materials: Side: Rear: 550mm 550mm 450mm 600mm 500mm 500mm Emission of CO in combustion products: 0.47% 0.33% 0.23% Flue gas temperature: 275 C 338 C 310 C Space heating thermal output: 4.1kW 8.0kW 12.0kW Energy efficiency: 76.5% 74.7% 78.4% Fuel types: Wood Logs Wood Logs Wood Logs 18
y o u r p r e m i e r d e a l e r REV C COVE 1.2.3 Mk2 10.14 BISHOPS WAY, NEWPORT, ISLE OF WIGHT PO30 5WS, UNITED KINGDOM T : + 4 4 ( 0 ) 1 9 8 3 5 3 7 7 7 7 F : + 4 4 ( 0 ) 1 9 8 3 5 3 7 7 8 8 C O N TA C T U S AT W W W. C H A R N W O O D. C O M A D i v i s i o n o f A. J. W e l l s & S o n s L i m i t e d R e g i s t e r e d i n E n g l a n d N o. 0 3 8 0 9 3 7 1