100W Single Output Switching ower Supply SECIFICATION MODEL CLG-100-12 CLG-100-15 CLG-100-20 CLG-100-24 CLG-100-27 CLG-100-36 CLG-100-48 DC VOLTAGE 12V 15V 20V 24V 27V 36V 48V CONSTANT CURRENT REGION Note.7 9 ~ 12V 11.25 ~ 15V 15 ~ 20V 18 ~ 24V 20.25 ~ 27V 27 ~ 36V 36 ~ 48V RATED CURRENT Note.5 5A 5A 4.8A 4A 3.55A 2.65A 2A RATED OWER Note.5 60W 75W 96W 96W 95.85W 95.4W 96W RILE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p OUTUT VOLTAGE ADJ. RANGE Fixed. Can be modified between 0% ~ -15% rated output voltage CURRENT ADJ. RANGE Fixed. Can be modified between 3% ~ -25% rated output current VOLTAGE TOLERANCE Note.3 3.0% 3.0% 3.0% 3.0% 3.0% 2.0% 2.0% LINE REGULATION LOAD REGULATION 1.0% 2.0% SETU, RISE TIME 1200ms, ms / 230VAC 1200ms, ms / 115VAC at full load HOLD U TIME (Typ.) VOLTAGE RANGE Note.4 60ms / 230VAC 90 ~ 295VAC 30ms/115VACat full load 127 ~ 417VDC FREQUENCY RANGE 47 ~ 63Hz OWER FACTOR (Typ.) F>0.95/115VAC, F>0.95/230VAC, F>0.92/277VAC at full load (lease refer to "ower Factor Characteristic" curve) EFFICIENCY (Typ.) 83% 85% 88.5% 88.5% 88% 88% 88.5% INUT 12V:0.8A/115VAC 0.4A/230VAC 0.3A/277VAC 15V:0.9A/115VAC 0.45A/230VAC 0.35A/277VAC AC CURRENT (Typ.) 20V ~ 48V:1.1A/115VAC 0.55A/230VAC 0.45A/277VAC INRUSH CURRENT(max.) LEAKAGE CURRENT COLD START 40A(t width=1030 s measured at 50% I peak) at 230VAC <0.75mA / 240VAC OVER CURRENT (Typ.) 95 ~ 102% rotection type : Constant current limiting, recovers automatically after fault condition is removed SHORT CIRCUIT Hiccup mode, recovers automatically after fault condition is removed ROTECTION 13 ~ 16V 16.5 ~ 20V 22 ~ 27V 27 ~ 34V 30 ~ 36V 39 ~ 48V 52 ~ 64V OVER VOLTAGE rotection type : Shut down and latch off o/p voltage, re-power on to recover OVER TEMERATURE 90 10 (RTH2) rotection type : Shut down o/p voltage, re-power on to recover WORKING TEM. -30 ~ +70 (Refer to "Derating Curve") WORKING HUMIDITY 20 ~ 95% RH non-condensing ENVIRONMENT STORAGE TEM., HUMIDITY -40~+,10~95%RH TEM. COEFFICIENT 0.03%/ (0 ~ 50 ) VIBRATION 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes SAFETY STANDARDS Note.8 UL879, UL8750, UL1310, TUV EN61347-1, EN61347-2-13 independent, CAN/CSA C22.2 No. 223-M91(except for 48V), CSA C22.2 No. 250.0-08(except for 48V), CSA C22.2 No. 207-M89(except for 48V), TUV EN60950-1, I67, J61347-1, J61347-2-13(option) approved SAFETY & WITHSTAND VOLTAGE I/-O/:3.75KVAC I/-FG:2KVAC O/-FG:0.5KVAC EMC ISOLATION RESISTANCE I/-O/:100M Ohms / 500VDC / 25 / 70% RH EMC EMISSION Compliance to EN55015, EN55022 (CISR22) Class B, EN61000-3-2 Class C ( 75% load) ; EN61000-3-3 OTHERS NOTE LS I67 EMC IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A MTBF 301K hrs min. MIL-HDBK-217F (25 ) DIMENSION 222.2*68*38.8mm (L*W*H) ACKING 1.0Kg; 12pcs/13Kg/0.58CUFT File Name:CLG-100-SEC 2012-12-26
File Name:CLG-100-SEC 2012-12-26 100W Single Output Switching ower Supply Mechanical Specification Case No. 954A Unit:mm 12 9.6 222.2 198.2 9.4 300 20 300 20 AC/L(Brown) Tcase 99.1 AC/N(Blue) FG (Green/Yellow) SJTW 18AWG 3C SVT 18AWG 2C 9.4 34.2 68 34 4.2 4L +V(Red) -V(Black) T case: Max. Case Temperature. 38.8 Block Diagram Fosc : 100KHz I/ EMI FILTER & RECTIFIERS FC CIRCUIT OWER SWITCHING RECTIFIERS & FILTER O.L.. +V -V FG FC CONTROL O.L.. WM&FC CONTROL DETECTION CIRCUIT O.V.. Derating Curve Static Characteristics 100 60 230VAC Input only 100 90 70 LOAD (%) 40 20 LOAD (%) 60 50 40-30 -25-10 0 15 30 50 60 70 (HORIZONTAL) 90 100 125 135 145 155 165 175 1 200 230 295 AMBIENT TEMERATURE ( ) INUT VOLTAGE (V) 60Hz
File Name:CLG-100-SEC 2012-12-26 100W Single Output Switching ower Supply ower Factor Characteristic F 1.00 0.98 0.96 0.94 0.92 0.90 0.88 0.86 0.84 0.82 0. 0.78 Constant Current Mode 50% 60% 70% % 90% 100% LOAD (100W) 277Vac 230Vac 115Vac EFFICIENCY vs LOAD (48V Model) possess superior working efficiency that up to 89% can be reached in field applications. 92 88 84 EFFICIENCY (%) 76 72 68 64 60 10% 20% 30% 40% 50% 60% 70% % 90% 100% LOAD 277Vac 230Vac 115Vac DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode [with LED driver, at area (A)] and CC mode [direct drive, at area (B)]. 100 Vo(%) (A) Constant Voltage area (B) Constant Current area 75 (max.) (C) Hiccup rotection 50 100 Io (%) Typical LED power supply I-V curve
100W Single Output Switching ower Supply MODEL:CLG-100-24 OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1: 150 mvp-p (Max ) I/: 230VAC O/:95% LOAD V1: 22 mvp-p (Max ) 2 OUTUT CURRENT ADJUST RANGE CH1: 4.12 A~3 A I/: 230 VAC I/: 115 VAC 2.85 2.83 A~ A~ 4.28 4.28 A/ 230 VAC A/ 115 VAC 3 OUTUT VOLTAGE TOLERANCE V1: 5 %~ -5 % (Max) I/: 100 VAC / 295 VAC O/: 95% LOAD / MIN LOAD V1: 1.5 %~ -1.5 % 4 LINE REGULATION V1: 1 %~ -1 % (Max) I/: 100VAC ~ 295 VAC O/: 95% LOAD V1: 0.08 %~ -0.08 % 5 LOAD REGULATION V1: 2 %~ -2 % (Max) I/: 230 VAC O/: 95% LOAD ~MIN LOAD V1: 0.05 %~ -0.05 % 6 SET U TIME 230VAC: 1200 ms (Max) I/: 230 VAC 230VAC/ 694 ms 115 VAC: 1200 ms (Max) I/: 115 VAC 115VAC/ 694 ms O/: 95% LOAD 7 RISE TIME 230VAC: 115VAC: ms (Max) ms (Max) I/: 230 VAC I/: 115 VAC O/: 95% LOAD 230VAC/ 115VAC/ 13 14 ms ms 8 HOLD U TIME 230VAC: 60 ms (TY) I/: 230 VAC 230VAC/ 115 ms 115VAC: 16 ms (TY) I/: 115 VAC 115VAC/ 35 ms O/: 95% LOAD 9 OVER/UNDERSHOOT TEST < +5% I/: 230 VAC O/: 95% LOAD 10 DYNAMIC LOAD V1: 2400 mvp-p I/: 230 VAC O/: 95% LOAD /Min LOAD 90%DUTY/1KHZ TEST: <5 % 686 mvp-p Model: CLG-100-24 Test Report 1 / 5
100W Single Output Switching ower Supply INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 90VAC~295 VAC I/:TESTING O/: 95% LOAD I/: LOW-LINE-3V= 87V HIGH-LINE+15%=300 V O/: 95% LOAD /MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF ) 52 V~295V TEST: OK 2 INUT FREQUENCY RANGE 47HZ ~63 HZ OSC I/: 90 VAC ~ 295 VAC O/: 95% LOAD ~MIN LOAD TEST: OK 3 OWER FACTOR 0.95 / 230 VAC(TY) I/: 230 VAC F= 0.976 / 230 VAC I/: 115 VAC 0.98 / 115 VAC(TY) F= 0.987 / 115 VAC I/: 277 VAC 0.92 / 277 VAC(TY) F= 0.93 / 277 VAC O/: 95% LOAD 4 EFFICIENCY 90% (TY) I/: 230 VAC 90.1 % O/: 95% LOAD 5 INUT CURRENT 230V/ 0.55 A (TY) I/: 230 VAC I = 0.48 A/ 230 VAC 115V/ 1.1 A (TY) I/: 115 VAC I = 0.91 A/ 115 VAC O/: 95% LOAD 6 INRUSH CURRENT 230V/ 40 A (TY) I/: 230 VAC I = 37 A/ 230 VAC O/: 95% LOAD COLD START 7 LEAKAGE CURRENT < 0.75 ma / 240 VAC I/: 254 VAC O/:Min LOAD L-FG: 0.2 ma N-FG: 0.2 ma ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 95 %~ 102 % I/: 230 VAC I/: 115 VAC 99 %/ 230 VAC 98.5 %/ 115 VAC O/:TESTING Constant Current Limiting 2 OVER VOLTAGE ROTECTION CH1: 27 V~ 34 V I/: 230 VAC I/: 115 VAC O/:MIN LOAD 3 OVER TEMERATURE ROTECTION SEC: I/: 230 VAC RTH2: 90 + 10 O.T.. O/: 95% LOAD 30.6 V/ 230 VAC 30.6 V/ 115 VAC Shunt down Re- power ON O.T.. Active Shunt down Re-power ON 4 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR I/: 264 VAC O/: 95% LOAD Hiccup Mode or Constant Current Limiting Model: CLG-100-24 Test Report 2 / 5
100W Single Output Switching ower Supply ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL:CLG-100-24 1. ROOM AMBIENT BURN-IN:2 HRS I/: 230VAC O/: 95% LOAD Ta= 29.3 2. HIGH AMBIENT BURN-IN:3.5 HRS I/: 230VAC O/: 95% LOAD Ta= 49.5 NO osition /N ROOM AMBIENT HIGH AMBIENT Ta= 29.3 Ta= 49.5 1 LF3 TR-689 52.8 70.0 2 BD1 US4KB 4A/0V SHI 54.9 71.8 3 L2 COIL TF-1356 LS 54.9 71.6 4 C11 474/450V/105 54.7 71.8 5 L1 COIL TR-623 54.7 71.8 6 D1 MUR460 4A/600V VIS 58.4 75.3 7 Q2 2SK3683 19A/500V FUJI 58.2 75.2 8 C5 150U/400V NCC 105 57.2 74.3 9 Q1 SA11N65C3 11A/820V INF 67.0 83.0 10 D2 IN4007 1A/1KV LT 67.4 84.4 11 T1 COIL TF-1472 LS 65.3 81.9 12 C105 6U/35V NCC 105 KY 58.9 76.1 13 Q100 IRF3415 150V/43A IR 57.4 74.9 14 C42 47U/63V RUB 105 YXF 54.2 70.9 15 U1 TDA4863 INF 55.4 72.4 16 U2 TEA1552/N1 H 54.1 73.0 17 RTH2 220KΩ +1% 55.3 72.1 18 CASE U CASE 44.3 61.7 2 OVER LOAD BURN-IN TEST 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/: 230 VAC O/: 100 % LOAD I/: 230 VAC O/: 95 % LOAD Ta= -30 TEST:OK TEST:OK 4 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST 5 TEMERATURE COEFFICIENT AFTER 12 HOURS IN CHAMBER ON CONTROL 50 6 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave I/: 295 VAC O/: 95% LOAD Ta= 50 HUMIDITY= 95 %R.H + 0.03 %(0~50 ) I/: 230 VAC O/:95% LOAD (2) Frequency:10~500Hz (3) Time:72min (4) Acceleration:5G (5) Test Time:1 hour in each axis (X.Y.Z) (6) TEST:OK + 0.01 %(0~50 ) TEST:OK Model: CLG-100-24 Test Report 3 / 5
100W Single Output Switching ower Supply SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3.75 KVAC/min I/-FG: 2KVAC/min O/-FG: 0.5 KVAC/min I/-O/: 4.2 KVAC/min I/-FG: 2.4 KVAC/min O/-FG: 0.6 KVAC/min I/-O/: 5.84 ma I/-FG 4.89 ma O/-FG 2.566 ma 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-O/: 500 VDC 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min 4 AROVAL TUV: Certificate NO :R50091288 / R50113492 UL: File NO :E307078 I/-O/: 30 GΩ 20 mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN61000-3-2 CLASS A CLASS C 2 CONDUCTION EN55022 EN55015 CLASS B 3 RADIATION EN55022 EN55015 CLASS B 4 E.S.D EN61000-4-2 LIGHT INDUSTRY AIR:8KV / Contact:4KV I/: 230 VAC/50HZ O/: 95% LOAD I/: 230 VAC (50HZ) O/: 95% LOAD /50% LOAD I/: 230 VAC (50HZ) O/: 95% LOAD I/: 230 VAC/50HZ O/: 95% LOAD ASS ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN61000-4-4 LIGHT INDUSTRY INUT: 1KV 6 SURGE IEC61000-4-5 LIGHT INDUSTRY L-N :2KV L,N-E:4KV I/: 230 VAC/50HZ O/: 95% LOAD I/: 230 VAC/50HZ O/: 95% LOAD CRITERIA A CRITERIA A 7 Test by certified Lab & Test Report repare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 CAACITOR LIFE CYCLE CLG-100-24:SUOSE C105 IS THE MOST CRITICAL COMONENT I/: 230VAC O/: 95% LOAD Ta= 25 LIFE TIME= 361900 HRS I/: 230VAC O/: 95% LOAD Ta= 50 LIFE TIME= 78760 HRS 2 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE: 301K HRS 3 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure(Expected Life) : 30,000 hours @ Tcase 65 ; 50,000 hours @ Tcase 55 Model: CLG-100-24 Test Report 4 / 5
100W Single Output Switching ower Supply COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q1 Rated SA11N65C3 : 650V 11 A 2 Diode eak Voltage Q100 Rated IRF3415 : 43A 150V 3 Clamp Diode eak Voltage D2 Rated IN4007 : 1KV 1A I/:High-Line +3V = 298 V O/: (1) 95% LOAD Turn on (2) Output Short I/:High-Line +3V = 298 V O/: (1) 95% LOAD Turn on (2)Output Short I/:High-Line +3V = 298 V O/: (1) Dynamic Load 90%Duty/1KHz (1) 564 V (2) 500 V (1) 120 V (2) 103 VV (1) 510 V 4 Input Capacitor Voltage C5 Rated : 150 u / 400V/ 105 I/:High-Line +3V = 298 V O/: (1) 95% LOAD Turn on /Off (2) Min load Turn on /Off (3) 95% /Min load Change (1) 384 V (2) 384 V (3) 384 V 5 Control IC Voltage Test U2 Rated TEA1552 : 20V I/:High-Line +3V = 298 V O/: (1) 95% LOAD Turn on /Off (2) Min load Turn on /Off (3) 95% /Min load Change (1) 17.8 V (2) 17.8 V (3) 17.8 V DATE SAMLE TEST RESULT TESTER AROVAL 2006/6/6 RD SAMLE ASS VINCENT TSENG MAX LIN 2006/7/26 2006/8/25 RODUCT SAMLE W0606C45 RODUCT SAMLE W0608B30 ASS VINCENT TSENG MAX LIN ASS VINCENT TSENG MAX LIN 2003/12/12 A50-F023 Model: CLG-100-24 Test Report 5 / 5