EX0 500H Parts List Models: 5678 Form No. 56065 /05 REV A
DESCRIPTION TABLE OF CONTENTS PAGE Decal System...- Pallet System EX0-...-5 Pallet System EX0-...6-7 Recovery System... 8 Solution System... 9 Wiring Diagram... 0- Options & Accessories... Water Flow Diagram-EX0... WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to fi nd the Ref. No. for that kit. K 6 Washer Flat /6 Zinc Plat K Screw-BHS-Brass-0-x/8-MS K Washer EPDM 7/ X /8 805 Chain-Cover 5 905 Caster Swivel Gray Non MA K 6 Nut, Hex Nyl Loc 0- K 7 Scr- Hex SS /-0 X.75 K 8 6 Scr, Hex Hd Loc /-0 x.50 K 9 Wsh, Flt SS.60 X.000 X.07 0 560 Solution Tank 560 Hinge Plate K 560 Kit-Hardware Solution Tank * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. /05 56065 - EX0 500H
DECAL SYSTEM 6 5 EX0 500H - 56065 /05
9 Label Caution / Extension Cord Label Gauge Priming Warning 5667 Decal-EX0 568069 Label Danger Electric Shock 5 56808 Decal-CRI Gold 6 50A Label Danger Electric Shock (CSA only) DECAL SYSTEM /05 56065 - EX0 500H
PALLET SYSTEM EX0- To Barb On Recovery Tank 8 9 7 To Barb On Unloader Valve 75 To Quick Disconnect To Heater 89 7 80 7 To Heater 56 85 5 77 65 66 6 7 9 59 To Pump 8 6 8 9 9 5 5 6 78 60 To Pump 5 76 6 8 5 86 7 8 7 57 To Barb On Pressure Relief Assy To Unloader Valve To Pressure Relief Assy To Unloader Assy 6 To Pressure Gauge 0 90 90 To Barb On Pump To Barb On Solution Tank 8 6 To "T" Barb From Unloader 55 5 To Barb On Solution Tank 8 EX0 500H - 56065 /05
PALLET SYSTEM EX0- K 0 Washer Flat /6 Zinc Plat K Screw-Php-SS- x /8-SMS USP Washer Brass Half Hard X 5USP Quick Disconnect Plug Male 5 5USP Washer OD X 9/6 ID X 6 0USP Elbow 5deg.Angle / Male X 7 56USP Hose Clamp-Size 8--9/6- / 8 508A 6 Clamp, Hose 9 98USP Hose Clamp 8 -/dia 9 0 9USP Quick Connect Brass / FPT 0USP Retainer Power Cord Water T K Screw-Php-SS-6 x /-SMS K 6 Screw-Fhp-SS- x /-SMS K Screw-Ph-Combo-Tapping-8 x 5/8 AB 5 55USP Mount Heat Exchanger 6 0 Strap-Velcro-.0 X -Black-Hook 7 55 Mount-Plate-Valve 8 555 Clamp-Valve-Mount 9 579 Bridge Rectifi er 0 60 Strap-Buckle/Cord-W/Spur Grommet 6 Switch Rocker DPST On/Off 0 09 Wheel X Black On Gray / Axle 65 Gauge-Pressure K Scr-Pan Phil 8- X.75 K 5 Wsh, Flt SAE 5/6 K 6 Scr, Soc Hd /-0 X.00 K 7 6 Scr, Hex /-0 X.5 K 8 Nut, Hex Nyl Loc 8- K 9 Scr, Pan Phil Loc /-0 X.6 K 0 Scr, Pan Phil SS 8- X.50 K 9 Scr, Hex Hd Loc /-0x.50 K Scr, Soc Hd 5/6-8 X.5 Zinc Plated K Scr-Soc Shd SS Loc. X.65 X /-0 K Scr-Flt Phil Sm #8 X.50 K 5 Scr-Pan Phil Sm #6 X.75 K 6 Scr-Pan Phil 8- X. 7 565 Vac Mtr-6.5A-0V- Stage-CSA * 56056 Vac Motor Brush Kit-0V 8 560 Equipment Pallet 9 5605 Cover-Intake-Pallet 0 5606 Cover-Exhaust Chamber 5607 Roller Ball-Pallet 5609 Roller Ball Bushing-Pallet 5600 Wand Clip 560 Hose Hanger SS 5 5607 Cover Plate Pressure 500PSI 6 5608 Switchplate Assy 0V 7 5609 Rocker Switch- Position 8 560 Vac Motor Intake- Stage 9 560 Gasket Vac Intake 50 5605 Wand Bracket [ ] 5606 Harness-Main 5 56060 Heat Exch Complete-0V 750W * 5609 Kit-Heater Repair 5 565 Vac Hose Rubber 7.75 X.0 ID 5 5677 Solution Hose 55 5606 Hose /8 ID 56 5606 Gasket-Pallet 57 5607 0v-500PSI Pump Assy * 567 Kit-Pump Head 500 PSI Complete (Pump w/fi ttings & Bearing & Cam Assy) * 560 Kit-Pump Motor 0V (Motor w/bearing & Cam Assembly) 58 56076 Power Cord Pigtail [ ] 5 Power Cord / SJTW 5 Yellow 59 56077 Hose-/ ID /8mnpt / FNPT 60 56078 Hose-/8 ID /qd /8mnpt 6 56079 Hose-/ ID /8mnpt / FNPT 6 56080 Hose-/id /8 FNPT 90-/mnpt 6 560 Hose-Assy 6 56085 Union Tee-Barb /8ID Hose 65 56086 Hose-/8 ID 66 56087 Hose-/8 ID 67 5609 Light Green 50V Assy 68 5609 Hose Hanger Bushing 69 560 Pressure Relief Assembly 70 5605 Unloader Assembly 7 5685 Terminal Block 7 5600 Clamp-P 7 560087 Nut-Hex Flange SS M-0.7 7 56900000 Plug, Cap 75 567 Vacuum Hose 76 6A Bushing / X 9/6 77 0A Gasket Side Adhesive 5 / 78 05A Heat Sink Plate Bridge Rectifi er 79 7AUSP Axel Cap Black Pal Nut 80 0A Vac Hose ID X.5 Black Rubber 8 90-50 Axel Rod Zinc Plate / OD 8 98B Louver Black Plastic 8 9AUSP Nipple-SS-/ Pipe-Length.90 8 MA-6 Manifold for Cobra Black 85 SUBMA-6 Manifold Black w/06 S-W 86 560565 Grommet 87 9 6in. Shrink Tubing / Red Poly 88 56 Gasket Switchplate 89 58 Hose Clamp / x / SS 90 5699 Clamp-Hose SAE #6 9 5 Tie Black Weather Resis Service Kits K 5607 Kit-Hardware Pallet Sys 500 [ ] = Not Shown * = Optional, Not Included /05 56065 - EX0 500H 5
PALLET SYSTEM EX0-69 7 6 7 0 70 7 5 8 0 6 6 7 6 67 88 8 8 68 9 8 87 0 50 9 58 5 79 6 EX0 500H - 56065 /05
PALLET SYSTEM EX0- K 0 Washer Flat /6 Zinc Plat K Screw-Php-SS- x /8-SMS USP Washer Brass Half Hard X 5SUP Quick Disconnect Plug Male 5 5USP Washer OD X 9/6 ID X 6 0USP Elbow 5deg.Angle / Male X 7 56USP Hose Clamp-Size 8--9/6- / 8 508A 6 Clamp, Hose 9 98USP Hose Clamp 8 -/dia 9 0 9USP Quick Connect Brass / FPT 0USP Retainer Power Cord Water T K Screw-Php-SS-6 x /-SMS K 6 Screw-Fhp-SS- x /-SMS K Screw-Ph-Combo-Tapping-8 x 5/8 AB 5 55USP Mount Heat Exchanger 6 0 Strap-Velcro-.0 X -Black-Hook 7 55 Mount-Plate-Valve 8 555 Clamp-Valve-Mount 9 579 Bridge Rectifi er 0 60 Strap-Buckle/Cord-W/Spur Grommet 6 Switch Rocker DPST On/Off 0 09 Wheel X Black On Gray / Axle 65 Gauge-Pressure K Scr-Pan Phil 8- X.75 K 5 Wsh, Flt SAE 5/6 K 6 Scr, Soc Hd /-0 X.00 K 7 6 Scr, Hex /-0 X.5 K 8 Nut, Hex Nyl Loc 8- K 9 Scr, Pan Phil Loc /-0 X.6 K 0 Scr, Pan Phil SS 8- X.50 K 9 Scr, Hex Hd Loc /-0x.50 K Scr, Soc Hd 5/6-8 X.5 Zinc Plated K Scr-Soc Shd SS Loc. X.65 X /-0 K Scr-Flt Phil Sm #8 X.50 K 5 Scr-Pan Phil Sm #6 X.75 K 6 Scr-Pan Phil 8- X. 7 565 Vac Mtr-6.5A-0V- Stage-CSA * 56056 Vac Motor Brush Kit-0V 8 560 Equipment Pallet 9 5605 Cover-Intake-Pallet 0 5606 Cover-Exhaust Chamber 5607 Roller Ball-Pallet 5609 Roller Ball Bushing-Pallet 5600 Wand Clip 560 Hose Hanger SS 5 5607 Cover Plate Pressure 500PSI 6 5608 Switchplate Assy 0V 7 5609 Rocker Switch- Position 8 560 Vac Motor Intake- Stage 9 560 Gasket Vac Intake 50 5605 Wand Bracket [ ] 5606 Harness-Main 5 56060 Heat Exch Complete-0V 750W * 5609 Kit-Heater Repair 5 565 Vac Hose Rubber 7.75 X.0 ID 5 5677 Solution Hose 55 5606 Hose /8 ID 56 5606 Gasket-Pallet 57 5607 0v-500PSI Pump Assy * 567 Kit-Pump Head 500 PSI Complete (Pump w/fi ttings & Bearing & Cam Assy) * 560 Kit-Pump Motor 0V (Motor w/bearing & Cam Assembly) 58 56076 Power Cord Pigtail [ ] 5 Power Cord / SJTW 5 Yellow 59 56077 Hose-/ ID /8mnpt / FNPT 60 56078 Hose-/8 ID /qd /8mnpt 6 56079 Hose-/ ID /8mnpt / FNPT 6 56080 Hose-/id /8 FNPT 90-/mnpt 6 560 Hose-Assy 6 56085 Union Tee-Barb /8ID Hose 65 56086 Hose-/8 ID 66 56087 Hose-/8 ID 67 5609 Light Green 50V Assy 68 5609 Hose Hanger Bushing 69 560 Pressure Relief Assembly 70 5605 Unloader Assembly 7 5685 Terminal Block 7 5600 Clamp-P 7 560087 Nut-Hex Flange SS M-0.7 7 56900000 Plug, Cap 75 567 Vacuum Hose 76 6A Bushing / X 9/6 77 0A Gasket Side Adhesive 5 / 78 05A Heat Sink Plate Bridge Rectifi er 79 7AUSP Axel Cap Black Pal Nut 80 0A Vac Hose ID X.5 Black Rubber 8 90-50 Axel Rod Zinc Plate / OD 8 98B Louver Black Plastic 8 9AUSP Nipple-SS-/ Pipe-Length.90 8 MA-6 Manifold for Cobra Black 85 SUBMA-6 Manifold Black w/06 S-W 86 560565 Grommet 87 9 6in. Shrink Tubing / Red Poly 88 56 Gasket Switchplate 89 58 Hose Clamp / x / SS 90 5699 Clamp-Hose SAE #6 9 5 Tie Black Weather Resis Service Kits K 5607 Kit- Hardware Pallet Sys 500 [ ] = Not Shown * = Optional, Not Included /05 56065 - EX0 500H 7
RECOVERY SYSTEM 5 0 6 8 VAC HOSE FROM PALLET SYSTEM 9 7 K 6 Nut-Nylon Lock-SS-8- K Chain-Cover K Screw 6 x /8 S/S Trusshead P K Gasket-Lid-XLPE-6.5ID x /6 Thick K 5 6 Screw-Php-SS-8- x -/8 6 77 Barb -/ X FIPT ABS 7 58 Hose Clamp / X / SS 8 5658 Recovery Tank-EX0 9 5606 Recovery Tank Gasket 0 5609 Ball Float Assy 565 Drain Hose 566 Plug-Drain Hose (for 565) K Lid Clear With Ring K 5686 O-Ring Service Kits K 5600 Kit-Recovery Tank Lid 8 EX0 500H - 56065 /05
SOLUTION SYSTEM 9 7 7 6 5 BYPASS / RETURN HOSE FROM PALLET SYSTEM 8 PUMP SUPPLY HOSE FROM PALLET SYSTEM 6 0 8 5 K 6 Washer Flat /6 Zinc Plat K Screw-BHS-Brass-0- x /8-MS K Washer EPDM 7/ X /8 805USP Chain-Cover 5 905USP Caster Swivel Gray Non MA K 6 Nut-Nylon Lock-SS-0- K 7 Scr- Hex SS /-0 X.75 K 8 6 Scr, Hex Hd Loc /-0 x.50 K 9 Wsh, Flt SS.60 X.000 X.07 0 5656 Solution Tank-EX0 (includes fittings 5 & 6) 560 Hinge Plate 07A Filter 0 Mesh S/S /NPT FEM 90A Lid-Tank-Sol 9BUSP Nipple PVC / N.P.T. 5 08 Hose Barb, /8 Barb X / Mpt 6 Hose Barb 90 Degree / Hos K 7 FHP-0-5-8 Service Kits K 560 Kit-Hardware Solution Tank /05 56065 - EX0 500H 9
WIRING DIAGRAM L ALTERNATE CIRCUIT FOR PUMP M MAIN POWER L B S RED RED E PUMP 00 PSI M WHT + M - GRN/YEL YEL/WHT HOURMETER(OPTION) YEL/WHT GRN/YEL WHT L L MAIN POWER RED S RED YEL/WHT E HOURMETER (OPTION) - PUMP 500 PSI M ~ E + RED + M - ~ BRIDGE GRN/YEL YEL/WHT WHT VAC S ORN M M GRN/YEL RED/WHT WHT VAC S BLU M M GRN/YEL BRN/WHT WHT B H 0V LAMP NEON L L MAIN POWER 0V MACHINE ONLY /WHT RED/WHT SW5 SW6 5 S 6 VIO TEMP TEMP SI TEMP CUT-OFF GRN/YEL HEATER HEAT ELEMENT WHT 0 EX0 500H - 56065 /05
WIRING DIAGRAM E 579 Bridge Rectifi er E 5608 Kit-Hour Meter (Optional) H 5609 Light Green M 560 Kit-Pump Motor 0V-500 PSI M 565 Vac Mtr-6.5A-0V- Stage-CSA * 56056 Vac Motor Brush Kit-0V M 565 Vac Mtr-6.5A-0V- Stage-CSA * 56056 Vac Motor Brush Kit-0V S 6 Switch, Pump S 6 Switch, Vac S 6 Switch, Vac S 5609 Switch, Heater K SW5 99 Thermostat K SW6 5600 Thermostat K S NA Thermal Cutout Service Kits K 5609 Kit-Heater Repair Item Ref. No. Qty Description Options * 5608 Kit-Hour Meter * FP0 Vac Hose/Pressure Ln. 5 Exte * FP96 Vac Hose/Pressure Ln. 5 Exte * FPHT-5 Hand Tool Detailer S/S SUBSYP Syphon-Hose-Red (for priming pump) 560696 Literature Pack * = Optional, Not Included OPTIONS & ACCESSORIES /05 56065 - EX0 500H
BLUE = FRESH WATER GREEN = 500PSI WATER FLOW PURPLE = PRESSURE RELIEF RETURN TO TANK RED = 500PSI HEATED WATER FLOW WATER FLOW DIAGRAM-EX0 Item Description Solution Tank Fresh Water Inlet Filter 500PSI Pump Unloader Valve 5 Pressure Gauge 6 Pressure Relief Valve 7 500PSI Quick Connect 8 Heater 5 7 8 6 EX0 500H - 56065 /05
A Nilfisk-Advance Brand 600 st Avenue North Plymouth, MN 557-08 www.clarkeus.com Phone: 800-5-067 Fax: 800-85-75 05 Nilfi sk-advance, Inc.