511836 IAV SE 0715-2 SE DE NO GB Installationsanvisning 2 Installationsanleitung 16 Installasjonsanvisning 32 Installation Instructions 48 Contura 655 Contura 655/685
Dear Contura owner We welcome you to the Contura family and hope that you will gain much pleasure from your Contura. We understand that you have high standards of quality and design and as a new owner of a Contura you have secured a product with timeless design and long service life. The Contura 600 series combustion is also environmentally friendly and efficient for the best heat production. Read the installation instructions carefully before you begin installation and the separate lighting and user instructions before you light the fire. Table of contents General.............................................50 Installation distance to walls and ceiling....................51 Supply of combustion air................................52 Unpacking...........................................53 Connection to the chimney..............................54 Installing the surround Contura 655.......................55 Installing the surround Contura 685.......................57 Installing the oven (option)..............................60 Installing the steel heating shelf (option)....................60 Installing the convection front (option)......................61 Installing the soapstone heating shelf (option)...............61 Installing the stove top..................................62 Installing the base (option)..............................62 Installing the drawer (option).............................63 48
Manufacturer s declaration This product has been manufactured in accordance with the documents that constitute the basis for product certification and the relevant criteria for production control. Requirements relating to the flue For both rear flue connections and top flue connections the chimney must be able to withstand temperatures of at least 350 C. Warning! When the stove is in use certain surfaces become very hot. Physical contact with these surfaces can cause skin burns. Pay particular attention also to the high temperatures of the heat radiated through the glass door. Do not place combustible material closer than the recommended safe distances. Failure to observe these safe distances can result in an uncontrolled fire. A smouldering fire can cause gases and fumes to ignite without warning, with the risk of causing damage to both persons and property. IMPORTANT! Always contact your local authority planning office before installing a wood-burning stove or fire-place. The owner of the house is personally responsible for ensuring compliance with the mandatory safety requirements and must have the installation approved by a qualified inspector. Your local chimney sweep must also be informed about the installation as this will affect the routines for regular chimney-sweeping services. EU-declaration of conformity Product covered by this declaration Product type Stove fired by fixed fuel Type designation Contura 600-series Type acc. to standard SS-EN 13240 Intended for use Heating of living accomodation Fuels Wood logs Special conditions None Manufacturer Name NIBE AB/NIBE Brasvärme Address Box 134, Skulptörvägen 10, SE-285 23 MARKARYD Place of manufacture Markaryd Manufacturing check by approved organisation Name Swedish National Testing and Research Institute AB Address Box 857, SE-501 15 BORÅS Report no / date 0402-CPD-220319 / 20061102 Niklas Gunnarsson Business area manager NIBE Stoves Appendices Assembly and Installation Instructions CONTURA In accordance with standards below marking was affixed: European Standard: SE Quality Certification, P-marked: NO Standard NS 3059: DK Standard: DE and AT Standard DIN 18 891 and Art 15a B-VG: Type: Nominal Output: Fuel: Minimun draught: Flue gas temerature: Energy efficiency: 2006 EN 13240 Cert no 220306 SINTEF 043-104 598DS/EN 13240 plus RO-9101319 C655/C685 6 kw Wood 12 Pa 310 C 80% Emission of CO in cumbustion products: < 0,12% Distance to cumbustible wall (mm): Behind 100 Beside 520 (200) Corner 95 Production number: 7090300236 Follow the installation instructions. Use only recomended fuels NIBE AB Box 134 SE-285 23 MARKARYD SWEDEN 49
General This manual contains instructions about how the Contura 655/685 must be constructed and installed. Instructions for lighting and use are also supplied with the stove. Read them carefully and keep them safe for future use. The stove is type approved and must be connected to a chimney dimensioned for at least 350 C; the external connection diameter is Ø150 mm. Supply air from the open air should be used as combustion air. Technical specifications Output 3 9 kw Nominal output 6 kw (approx. 1.5 kg/hour) Efficiency, up to 80% 655 685 Weight (kg) 150 150 Width (mm) 550 550 (foot Ø580) Depth (mm) 480 480 (foot Ø580) Height (mm) 1200 1260 Connector ext. Ø150 mm Type approved in accordance with: European standard EN-13240 class 1 Swedish environmental and quality marking, P-marking cert. no. 22 03 06 Swedish type approval, cert.no. 0388/01 Norwegian standard NS 3059, Cert. No. 043-104 German standard DIN 18.891, RO-91 01 319 Danish standard 887-1, id no 598 Building permission It may be necessary for you to apply for building permission from your local planning authority before installing a stove or erecting a chimney. Before starting installation work, make sure that you check which regulations apply. Structural support Check to make sure that the floor is strong enough to support the weight of the stove and chimney. If you intend to locate the stove on standard wooden floor joists, contact a professional builder to make sure that the construction will withstand the load. If the total weight does not exceed 400 kilos, it is not usually necessary to reinforce the joists. Floor plate To protect the floor from sparks and falling embers the stove must stand on a non-combustible surface which extends at least 300 mm in front of the stove and 100 mm along each side. As other statutory requirements apply in some countries, we recommend that you consult the relevant authority or an authorised chimney-sweep in your area. Chimney The stove requires a draft in the chimney of at least 12 Pa. The draught is affected both by the length and area of the chimney, and by how well sealed it is. Minimum recommended chimney length is 3.5 m and a suitable cross section area is 150-200 cm² (140-160 mm in diameter). Carefully check that the chimney is sealed and that there is no leakage around soot hatches and flue connections. Note that a flue with sharp bends and horizontal routing reduces the draught in the chimney. Maximum horizontal flue is 1 m, on the condition that the vertical flue length is at least 5 m. It must be possible to sweep the full length of the flue and the soot hatches must be easily accessible. Fire-bars Smoke baffle Grate disc Cast-iron fire-bed Fire-box surround Ash-pan with lid 50
Installation distance from walls and ceiling. Position the stove on a hearth plate and check that the installation distances given in the diagrams are met. When top connecting a steel flue please refer to the relevant manufacturer s installation instructions. Observe the safety distances to combustible material A = height from floor to chimney connection. B = height from floor to c/c smoke outlet rear C = height from floor to air inlet. D = height from floor to lower edge door GB that steel flues require. The minimum distance between the stove opening and combustible parts of the building or décor must be at least 1 m. F = height from floor to upper edge door All dimensions are in millimetres. 655 Combustible Brännbart tak ceiling Important! If the stove is placed on a turntable, the installation distances given below do not apply. 480 555 Combustible Brännbar vägg wall 95 Utv. Ø150 640 630 Fire-resistant Brandmur av wall tegel of eller brick betong or concrete 70 700 Fire-resistant Brandmur av wall tegel of brick eller or betong concrete 615 *See 685 Permitted area for combustible material 685 *To prevent the discolouring of painted non-combustible walls, we recommend a side distance the same as for the combustible wall. 630 Fire-resistant Brandmur av wall tegel of brick eller betong or concrete 630 300 630 300 1200 200 50 750 120* (520) 400 Combustible Brännbart tak ceiling Utv. Ø150 480 555 Combustible Brännbar vägg wall 95 325 785 640 Air Tilluftsstos inlet Ø64 400 300 200 100 Combustible Brännbar vägg wall 475 70 375 275 175 250 A 1190 B 1060 E 1060 1260 2100 325 40 785 C 340 Air Tilluftsstos inlet Ø64 400 300 200 100 Combustible Brännbar väggwall 475 375 100 275 175 250 100 A 1130 B 1000 D 300 E 1000 1200 2100 100 Tilluftsstos Air inlet Ø64 520 800 40 C 400 D 360 220 Air Tilluftsstos inlet Ø64 Ø580 700 Fire-resistant Brandmur av wall tegel of brick eller or betong concrete 1200 220 70 520 120* 750 800 400* 615 Permitted area for combustible material 51
Supply of combustion air Combustion air can be provided directly via a duct from outside, or indirectly via a vent in the outer wall of the room where the stove is to be placed. Some installation alternatives are shown to the right. When installing the supply air hose on the air inlet, the heat deflector panel must be installed under the insert. The air duct connection on the stove has an external diameter of Ø64 mm. There are two knockouts on the stove for routing the supply air hose, one in the back panel and one in the base plate. LEK Indirectly through the outside wall. LEK Through the outside wall. Tap out the knockout using a hammer. Important! In hot areas the duct should be insulated with 30 mm mineral wool covered with a moisture inhibitor (plastic). It is important that the lead-in between the pipe and the wall (or floor) is sealed using jointing compound. When pipe routing for further than 1 m the pipe diameter must be increased to 100 mm and a correspondingly larger wall vent must be selected. A 1 m length of condensation insulated ducting for combustion air is available as an accessory. Through the floor and crawl space. LEK 30 mm LEK Through the floor and plate on ground. 52
Unpacking Leave the insert screwed to the pallet. Place accompanying parts to one side. Remove the loose parts from the insert, i.e. the fire bars, cladding, grate plate and ash-pan. Then remove the insert from the pallet. Important! The insert may tip forward before the base plate is installed. Therefore, after the loose components have been removed, remove the insert from the pallet. LEK LEK Move the smoke baffle up and remove the sidepiece. Lower the smoke baffle and remove the remaining pieces. Lift the grate plate at one of its edges from the lugs. Remove the ash-pan with cover. Leave the parts disassembled until the base has been installed and the stove has been positioned. Reinstall the parts in reverse order when the stove has been constructed and is in position. 53
LEK GB Connection to the chimney Refer to the chimney s installation instructions to install the chimney. The following describes how the chimney is connected to the stove. The insert is prepared for top connection at delivery. When connecting from the rear, the cover and connection must be swapped around. Rearwards to a masonry chimney Mark out centre for making a hole in the wall to the flue. Check that the connection height in the chimney breast corresponds to the height of the connection pipe from the stove. Cut a hole approximately 180 mm in diameter and then cement in a wall connector with fireproof mortar (not supplied). Let the mortar dry before the stove is connected to the chimney. LEK Install the connection pipe on the connection. Make sure that the gasket does not work loose from its position. Caulk between the connection pipe and the connector in the wall using caulking rope. If further sealing material is required, heat-resistant sealant may be used. Top connection Install the start pipe on the connection. Make sure that the gasket on the connection does not work loose from its position. If further sealing material is required, heat-resistant sealant may be used. Important! At the top connection, it is important that the hot air grille is installed before the chimney. 54
Installing the surround Contura 655 GB 655 Place the back of the insert on the pallet. Install the base with the four Allen screws; screw them into place from the inside of the legs in the base s securing eyelets. To facilitate installation, the screws that secure the legs in the insert can be slackened off. Tighten the screws after the insert has been placed on a flat surface. Important! The heat deflector panel under the insert must be installed in case the space is used for wood storage. The heat deflector panel can be removed by turning it to the left until the panel is released from the lower screws that secure the legs in the insert. Hook the heat deflector back onto the screws by turning to the right. The front angle irons are installed with two crosshead screws each. The rear angle irons are installed with crosshead screws and nuts in the inner hole on the firebox. Install the back panel between the mountings in the stove using four sheet metal screws. Tap out the knockout from the back panel at the rear connection using a hammer. The upper screws secure the angle iron and back panel in the rear of the stove. 55
LEK LEK LEK GB 655 Hold the side panel approximately 20 mm above the base panel and turn the side panel s front edge around the edge of the leg. Align and depress the side panel end over the base panel s shaft pin. Use crosshead screws with washers to secure the side panels. Adjust the side panels so that they lie against the insert at the front edge and against the back panel at the rear edge. Install the steel shelf, soapstone shelf or oven according to the instructions in the section for the respective accessory on pages 60 and 61. This must be done before the steel or soapstone top is installed. Rating plates Rating plates The rating plate with the production number is on the leg at the front edge, on the left. The rating plate with installation distances is on the reverse, either on the inside or outside. 56
Installing the surround Contura 685 GB 685 Unpack the column kit. On the reverse of the column there is a removable cover, this is used when installing the combustion air connection. Place the insert with the back on the pallet and unscrew the eight screws for the support legs. Remove the support legs and the heat deflector panel and install the column with the four screws. Reinstall the four remaining screws in the upper holes, so that airdoes not leak into the firebox. Tighten the screws when the insert has been placed on the pallet and is flat. Rating plates The rating plates with production number and installation distance are located underneath the column. 57
685 The front angle irons are installed with two crosshead screws each. The rear angle irons are installed with crosshead screws and nuts in the inner hole on the firebox. Install the back panel between the mountings in the stove using four sheet metal screws. Tap out the knockout from the back panel at the rear connection using a hammer. The upper screws secure the angle iron and back panel in the rear of the stove. 58
685 Place the insert on the hearth plate and check the installation distance. Connection to the chimney from the back on the insert must be carried out before installing the steel sides. When top connecting to the chimney, the steel sides must be installed first. Remember to install the hot air grille before top connecting. Secure the steel sides on the angle irons at the top edge. At the lower edge, there are mounting points in the column and rear panel. Use crosshead screws with washers at the upper edge and in the front lower edge. Use sheet metal screws and washers at the rear lower edge. Adjust the steel sides so that they lie against the insert at the front edge and so that there is an even gap to the back panel. Install the convection front, heating shelf, or oven according to the instructions in the section for the respective accessory on pages 60 and 61. This must be done before the stovetop is installed. 59
Installing the oven (option) Remove the screw on the top hinge of the door. Replace this screw with the threaded hexagonal pin. This pin serves as the lower hinge for the oven door. Screw in the screws in the upper hinge from below. Screw them in no more than two or three turns. Hold the oven door in place on the threaded pin. Hook the upper hinge into place and lightly tighten one of the screws. Close the oven door and adjust it horizontally. Then open it carefully and tighten both screws. Then place the back panel in the oven. If necessary, adjust the height of the baking sheet by turning the adjusting screw at the bottom of the oven unit. Installing the steel heating shelf (option) 25 mm Replace the pre-installed adjustment screw in the heating compartment with the supplied longer adjustment screw. Position the heating shelf in the heating compartment; use the adjustment screw at the rear edge for horizontal installation. At the side of the heating compartment there is a small gap, this is used to install the rear cover. Insert the cover s protruding bent edge in the gap on one side. Bend the cover carefully and insert the other side in the gap so that it is level with the mantel. When removing the heating shelf, remove the panels in reverse order. 60
Installing the convection front (option) Open the door and install the convection front with the suspended mountings pointing as illustrated. First insert the convection front so that the sprung catch is in front of the front panel on the stove and press the convection front upwards gently. Then press the front in and allow it to slide into place. Installing the soapstone heating shelf (option) Position the heating shelf s bottom panel in the heating compartment; use the adjustment screw at the rear edge for horizontal installation. Lay down paper from the packaging as protection when sliding the upper part into position. 61
Installing the stove top Place the soapstone top (or plate top, cast iron top) in position. Handle soapstone with care. Place the hot air grille and cover on the soapstone top. Important! Before the stove is used, it must be inspected by an authorised chimney sweep. Read the Instructions for lighting and maintenance Contura 600 series, before lighting for the first time. Installing the base (option) 3-4 mm Screw the 2 screws in each leg at the front edge, leave 3-4 mm between the screw s head and leg. Press in the base s protruding bent edge between the side panel and the heads of the screws. 62
Installing the drawer (option) Important! When installing the drawer, the knockout in the back panel must always be removed for the supply of convection air. x 3 Slacken off the rear Allen screw three turns. Place the pull-out unit on the base panel. Hook the pull-out unit over the rear Allen screws. Screw in the unit. Install the drawer on the pull-out unit using the four Allen screws. Adjust the drawer so that it is centrally positioned, then tighten the screws. 63
NIBE AB/NIBE Brasvärme Box 134 SE-285 23 Markaryd, Sweden www.contura.eu