. crealco C L I P 4 4 F R M E S CLIP44 SHOPFRONT SYSTEM PRODUCT MNUL Revision: November 2012
. crealco C L I P 4 4 F R M E S Index Legal Disclaimer 3 Profile Identification 4-8 Frame Hardware Identification 9 utterfly Gasket and Wedge Codes 10 Typical Frame Configurations 11-12 Fixing Details 13 Regular Shopfront Frame Cross Sectional Detail 14 Shopfront Window Frame Cross Sectional Detail 15 Upstand Shopfront Frame Side Insert Cross Sectional Detail 16 Upstand Shopfront Frame Centre Insert Cross Sectional Detail 17 Single Corner Post Shopfront Frame Cross Sectional Detail 18 Two Corner Post Shopfront Frame Cross Sectional Detail 19 Single Corner Post Window Frame Cross Sectional Detail 20 Two Corner Post Window Frame Cross Sectional Detail 21 Palace Side Light Frame Cross Sectional Detail 22 Palace Top Light Frame Cross Sectional Detail 23 Sill Machining Detail To Suit ll Sill Combinations 24 Head Machining Detail To Suit 26; 26C & 26E 25 ox Spigot Machining Detail 26 26 Mullion Machining Detail For End Milling On 26 Recessed ack 27 Mullion W105 Machining Detail For End Milling On 26 Recessed 28 ack Spigot ssembly Detail R4 To 26 and 26 29 Frame Spigot ssembly Detail 26 To 26 and 26 30 ox Spigot ssembly Detail 26 To 26 and 26 31 Sill Combinations 32 Corner Post Options 33 Setting lock Location 34 This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document, EE Certificates and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront. PGE 2
. crealco C L I P 4 4 F R M E S LEGL DISCLIMER ll information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco s knowledge and is based on current procedures in effect. Since the actual use of this documentation by the user is beyond the control of Wispeco, such use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation. Great care has been taken to ensure that the information provided is correct. Wispeco will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred. ll mechanical joints must be sealed with a Wispeco approved joint sealer. Laminated glass must not stand in water. ll drawings in the Wispeco Documentation are shown NOT to scale. Wispeco cannot accept responsibility for the use of standard products since Wispeco does not know where these products are being installed. The use of anti-magnetic stainless steel screws and pop rivets is recommended to reduce galvanic corrosion in harsh environments. The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe costal environments the manufacturer of the hardware must be consulted. Fixing lugs on frames must be positioned as per the user manual and used in accordance to the MS specifications. When profiles are screwed together the screw centers must also be according to the user manual. ll glass used within Wispeco products must comply with SGG regulations. ll glazing above 10m from ground level must be signed off by a competent person (Glazing) in accordance with the national building regulations y continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer. PGE 3
PROFILE IDENTIFICTION 75.00 CLIP44 26C JM OPEN CK W26154 75.00 CLIP44 26 RECESSED CK 75.00 CLIP44 26E FLT CK W53194 75.00 CLIP44 26D RECESSED CK W53365 95.00 CLIP44 95 RECESSED CK W55365 105.00 CLIP44 105 RECESSED CK W55364 CLIP44 120 RECESSED CK W55363 120.00 CLIP44 130 RECESSED CK W56084 1 CLIP44 150 RECESSED CK W55362 150.00 62.30 CLIP44 OX SPIGOT 4 X S/PORT W55456 44.00 CLIP44 R7 HED/ SILL RIL 50mm W44087 44.00 CLIP44 R4 HED/ SILL RIL 85mm W44088 PGE 4 44.00 CLIP44 R6 SILL RIL 150mm W44094
PROFILE IDENTIFICTION 75.00 CLIP44 MIDRIL GLZING R W53033 CLIP44 26 MULLION CLIP44 CORNER MULLION W53029 CLIP44 MULLION W95 W44090 CLIP44 MULLION W105 W44091 CLIP44 MULLION 116.4mm W53305 CLIP44 MULLION W120 W44092 CLIP44 MULLION W130 W56083 CLIP44 W150 MULLION W53151 PGE 5 CLIP44 150mm MULLION HEVY DUTY W54043
PROFILE IDENTIFICTION 44.00 44.00 44.00 45.50 CLIP44 R1 DOOR JM W44085 CLIP44 R3 SPECIL DOOR JM W44093 CLIP44 R12 DOULE DOOR JM W44086 CLIP44 R12 SPECIL W44099 44.00 CLIP44 R11W D/STILE 60mm W/PILE W53666 44.00 CLIP44 R11SP D/STILE 60mm W53566 44.00 CLIP44 R11 DOOR JM W53099 44.00 CLIP44 R9W D/STILE 90mm W/PILE W53407 44.00 CLIP44 R9 D/STILE 90mm W53406 44.00 CLIP44 R4-SPECIL MID RIL 85mm W44089 116.00 CLIP44 R19 SPECIL CLDDING W27934 PGE 6
PROFILE IDENTIFICTION 75.0 CLIP44 FLT CK WOOLPILE W55875 75.0 CLIP44 JM OPEN CK WOOLPILE W32877 75.0 CLIP 44 RECESSED CK WOOLPILE W55824 30.0 CLIP44 MULLION WOOLPILE W55891 60.0 CLIP44 W95 MULLION WOOLPILE W56015 30.0 CLIP44 W105 MULLION WOOLPILE W56014 30.0 CLIP44 W150 MULLION WOOLPILE W55913 30.0 CLIP44 150mm MULLION WOOLPILE HEVY DUTY W56012 PGE 7 30.0 CLIP44 W150 MULLION WOOLPILE W56013
PROFILE IDENTIFICTION 78.28 CLIP44 CORNER MULLION 1 W28523 80.60 CLIP44 CORNER MULLION 2 W28524 73.50 CLIP44 CURVED CLIP HND RIL W27038 101.60 97.00 CLIP44 TRNSOM W25028 CLIP44 TRNSOM COVER W25029 40.00 CLIP44 R4 FILLER DPTOR W26151 46.30 CLIP44 DOOR DPTOR W26150 46.30 CLIP44 GLZING DPTOR W28643 40.00 CLIP44 R4 SILL END FILLER W26093 21.00 40.40 CLIP44 CHNNEL SPIGOT W26152 CLIP44 SPIGOT W26197 40.05 CLIP44 40mm COVER PLTE W25025 CLIP44 NGLED GLZING ED W30468 21.10 18.15 18.30 18.30 NEW CLIP44 NGLED GLZING ED W31142 CLIP44 NGLED GLZING ED PGE 8 CLIP44 SQURE GLZING ED W14109 23.50 CLIP44 DOULE GLZING ED W27882
FRME HRDWRE IDENTIFICTION SPIGOT W26197 FRME SPIGOT W26228 EQUL NGLE 50.0 x 50.0 x 2.0 W20423 OX SPIGOT 4 X S/PORT W53752 4x10 COUNTERSUNK POP RIVET 8x40 P/HED POSI RIVET 4.8x12mm S/S SCREW CSKR410 CSKR4812 STPPS840 8.00 8.00 UTTERFLY H13 CLPIV4FG WEDGE H2 CLRIV65FG PGE 9
UTTERFLY GSKET ND WEDGE CODES UTTERFLY GSKET 01O W31142 ED W30468 ED W01G W02 W03R W05P WEDGES 4 5 6 6.38 2 7 2 6 2 5 2 4.62 CLIP 44 WITH W31142 ED CLIP 44 WITH W30468 ED PGE 10
TYPICL FRME CONFIGURTIONS REGULR SHOPFRONT FRME MULLIONS CONTINUOUS REGULR SHOPFRONT FRME TRNSOMS CONTINUOUS SRV-32 SRH-32 SHOPFRONT WINDOW FRME MULLIONS CONTINUOUS SHOPFRONT WINDOW FRME TRNSOMS CONTINUOUS WRV-32 WRH-32 UPSTND SHOPFRONT FRME SIDE INSERT UPSTND SHOPFRONT FRME CENTRE INSERT SU-32 SUS-32 PGE 11
TYPICL FRME CONFIGURTIONS SINGLE CORNER POST SHOPFRONT FRME TWO CORNER POST SHOPFRONT FRME SC1-32 SC2-32 SINGLE CORNER POST WINDOW FRME TWO CORNER POST WINDOW FRME WC1-32 WC2-32 PLCE SIDE LIGHT FRME PLCE TOP LIGHT FRME RSSF-12 RTSF-31 PGE 12
FIXING DETILS 150 Max. 750 150 150 Max. 750 150 150 Max. 750 150 General: The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in place but it is often found that most times the mason either bends them out of its way or breaks them off. This practically means that most windows are only secured on 3 sides. PGE 13
REGULR SHOPFRONT FRME CROSS SECTIONL DETIL SECTION - W44088 SECTION - 30.70 35.00 15.00 15.70 20.00 PGE 14
SHOPFRONT WINDOW FRME CROSS SECTIONL DETIL SECTION - SECTION - 30.70 35.00 15.00 15.70 20.00 PGE 15
UPSTND SHOPFRONT FRME SIDE INSERT CROSS SECTIONL DETIL SECTION D - D SECTION - D C C D W44088 SECTION - 30.70 35.00 15.00 15.70 20.00 SECTION C - C RIP OFF LIP PGE 16
UPSTND SHOPFRONT FRME CENTRE INSERT CROSS SECTIONL DETIL SECTION D - D SECTION - D D W44088 SECTION - 30.70 35.00 15.00 15.70 20.00 SECTION C - C RIP OFF LIP RIP OFF LIP PGE 17
SINGLE CORNER POST SHOPFRONT FRME CROSS SECTIONL DETIL SECTION - SECTION - W44088 W28524 W28523 15.00 15.70 20.00 PGE 18
TWO CORNER POST SHOPFRONT FRME CROSS SECTIONL DETIL SECTION - SECTION - 30.70 35.00 W44088 W28524 W28523 PGE 19
SINGLE CORNER POST WINDOW FRME CROSS SECTIONL DETIL SECTION - SECTION - W28524 W28523 15.00 15.70 20.00 PGE 20
TWO CORNER POST WINDOW FRME CROSS SECTIONL DETIL SECTION - SECTION - 30.70 35.00 W28524 W28523 PGE 21
PLCE SIDE LIGHT FRME CROSS SECTIONL DETIL SECTION - W26923 W44088 SECTION - 30.70 35.00 W26923 PGE 22
PLCE TOP LIGHT FRME CROSS SECTIONL DETIL SECTION - W26923 SECTION - 30.70 35.00 15.00 15.70 20.00 W26923 PGE 23
SILL MCHINING DETIL TO SUIT LL SILL COMINTIONS NOTE: FOR SILL COMINTIONS PLESE REFER TO PGE 33 OF THIS MNUL W44088 VIEW W44088 VIEW VIEW C VIEW VIEW 15.00 VIEW C W44088 CUTOUT TO LOCTE HORIZONTL STILES ON 26 RECESSED CK OR 26 MULLION 3.30 4.70 15.00 PGE 24
HED MCHINING DETIL TO SUIT 26; 26C & 26E VIEW VIEW VIEW C VIEW VIEW 15.00 VIEW C CUTOUT TO LOCTE HORIZONTL STILES ON JM 25.20 3.30 15.00 PGE 25
OX SPIGOT MCHINING DETIL VIEW W55456 VIEW W55456 VIEW 39.65 18.65 W55465 4.00 CUTOUT TO LOCTE STILES VIEW PGE 26
26 MULLION MCHINING DETIL FOR END MILLING ON 26 RECESSED CK VIEW 26 MULLION VIEW EXPLODED VIEW SHOWING MULLION GINST FRME VIEW C ISOMETRIC VIEW SHOWING MULLION GINST FRME VIEW VIEW VIEW C 60.00 25.20 3.30 46.50 PGE 27
MULLION W105 MCHINING DETIL FOR END MILLING ON 26 RECESSED CK W44091 VIEW MULLION W105 W44091 EXPLODED VIEW SHOWING MULLION GINST FRME VIEW VIEW C ISOMETRIC VIEW SHOWING MULLION GINST FRME VIEW VIEW VIEW C 60.00 25.20 3.30 46.50 PGE 28
SPIGOT SSEMLY DETIL R4 TO 26 ND 26 VIEW VIEW VIEW VIEW W20423 CSKR410 W20423 CSKR410 CSKR4812 CSKR4812 W26197 W44088 W26197 W44088 MTING OF 26 RECESSED CK TO R4 SILL RIL MTING OF 26 MULLION TO R4 SILL RIL PGE 29
FRME SPIGOT SSEMLY DETIL 26 TO 26 ND 26 VIEW VIEW VIEW VIEW W20423 CSKR410 W20423 CSKR410 CSKR4812 CSKR4812 W26228 W26228 MTING OF 26 RECESSED CK TO 26 MULLION MTING OF 26 MULLION TO 26 MULLION PGE 30
OX SPIGOT SSEMLY DETIL 26 TO 26 ND 26 VIEW VIEW VIEW VIEW CSKR410 CSKR410 STPPS840 STPPS840 W55456 W55456 MTING OF 26 RECESSED CK TO 26 MULLION MTING OF 26 MULLION TO 26 MULLION PGE 31
SILL COMINTIONS R7 (W44087) R7 + R7 (W44087+W44087) R4 (W44088) R7 + R4 (W44087+W44088) R6 (W44094) R4 + R4 (W44088+W44088) R4 + R6 (W44088+W44094) R6 + R6 (W44094+W44094) PGE 32
CORNER POST OPTIONS 26 INWRD OPENING CORNER 26 OUTWRD OPENING CORNER 26D INWRD OPENING CORNER 26D OUTWRD OPENING CORNER 90 FIXED CORNER WITH COVER 45 FIXED CORNER WITH COVER 90 FIXED CORNER 45 FIXED CORNER PGE 33
SETTING LOCK LOCTION GLZING 1. SELECTION OF GLZING METHODS 1.1 SETTING ND LOCTION LOCKS Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50 to 90 shore durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material. Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area. In the event of laminated glass and/or sealed insulated glass units drainage is to be provided to prevent the glass edge to be submerged. Two or more 7mm diameter holes or 5mm x 9mm slotted holes, or larger, are to be equally spaced in the sill section of sash or frame to allow for such ventilation/drainage. The position of the setting and location blocks is illustrated in Figure 2. S over pivot S over pivot a) Fixed Light b) Vertically pivoted (hung off-centre) c) Vertically pivoted (hung centrally) d) Top Hung e) ottom Hung f) Side Hung or door g) Horizontally pivoted and reversible h) Horizontally sliding; 6 blocks to each pane i) Vertically sliding FIGURE 2 - POSITION OF SETTING ND LOCTION LOCKS PGE 34