STIH) Technical Information 5.009 Cut-off machine STIHL Cutquik TS 40, 40 Series 48 Contents. Guard with defined adjustment range. Belt guard, screw. Set of instruction labels 4. Summary. Guard with defined adjustment range. Adjustment range In STIHL Cutquik TS 40, 40 cut-off machines, the adjustment range (A and B respectively) of the guard will be determined by the stop pin () installed into the cast arm and by the lugs (arrows) molded onto the guard (). B A 70TI06 KN Adjustment range (A), Guard mounted on the inboard side Adjustment range (B), Guard mounted on the outboard side TI_5_009_0_0_0.fm englisch / English
Page Technical Information 5.009. Cast arm. Guard 70TI07 KN 70TI08 KN The previous versions of the cast arm 48 70 00 (TS 40) and cast arm 48 70 000 (TS 40) are being replaced by the new versions of the cast arm 48 70 00 (TS 40) and cast arm 48 70 00 (TS 40). The new versions differ by a threaded hole () for installing in the stop pin (see b.4) and additional holes () for fastening the limit stop (see b.5). Spare parts The previous versions of cast arm 48 70 00 (TS 40) and cast arm 48 70 000 (TS 40) without a threaded hole and without additional holes are no longer available. The new versions of cast arm 48 70 00 (TS 40) and cast arm 48 70 00 (TS 40) can also be used for older machines. Previous versions of the guard New versions of the guard The previous versions of the guard dia. 00 mm (") (48 700 80) and the guard dia. 50 mm (4") (44 700 80) are being replaced by the new versions of the guard dia. 00 mm (") (48 700 805) and the guard dia. 50 mm (4") (44 700 808). The new versions differ from the previous versions by casted lugs (arrows), together with the stop pins (see b.4) installed into the cast arm (see b.) to determine the adjustment range (see b.) of the guard. Spare parts The previous versions of the guard dia. 00 mm (") (48 700 80) and the guard dia. 50 mm (4") (44 700 80) remain available for older machines. Service notes The previous versions of the guard dia. 00 mm (") (48 700 80) and the guard dia. 50 mm (4") (44 700 80) may only be installed in machines with the previous guards. The new versions of the guard dia. 00 mm (") (48 700 805) and the guard dia. 50 mm (4") (44 700 808) may only be installed in machines with the new guards. TI_5_009_0_0_0.fm
Technical Information 5.009 Page.4 Stop pin.6 Rubber buffer 70TI09 KN 70TI07 KN With the introduction of the new guards (see b.), the stop pin () 44 69 000 and the limit stop (see b.5) are introduced. The stop pin () installed into the cast arm (), together with the lugs molded onto the guard (see b.) determine the adjustment range (see b.). Tightening torques Stop pin / cast arm 5 Nm Previous versions of the cast arm, rubber buffer and screw New versions of the cast arm with guard and the stop pin The stop pin (, see b.4) and lugs cast onto the guard (see b.) determine the adjustment range (see b.), the rubber buffer () 44 790 900 and the screw IS-M5x6-0.9 () (90 4 090) have been eliminated. Spare parts.5 Limit stop The previous versions of the rubber buffer 44 790 900 and the screw IS-M5x6-0.9 (90 4 090) remain available for machines with the previous guards. 70TI00 KN With the introduction of the new guards (see b.), the limit stop () 48 69 000 and the stop pin (see b.4) are introduced. The limit stop () is fastened to the cast arm with the pan head self-tapping screw IS-P4x6 () (9074 478 05). Tightening torques Limit stop / cast arm.8 Nm TI_5_009_0_0_0.fm
Page 4 Technical Information 5.009.7 Reconfiguring the "cast arm with guard" from guard on the inboard side to guard on the outboard side The "cast arm with guard" is mounted on the inboard side by the manufacturer. The "cast arm with guard" can also be mounted on the outboard side depending on requirements. Assembly on the inboard side is recommended for better balance.. Remove the abrasive wheel Remove water attachment Remove the adjusting lever. Loosen the banjo bolt () with the combination wrench and remove it together with the seal in the process, remove the square nut from the guide on the inside of the guard. Remove bolt (). Turn the adjusting lever () upwards and remove 70TI0 KN 70TI0 KN Slacken the V-belt. Loosen the banjo bolt () with the combination wrench in the process, remove the square nut from the guide on the inside of the guard 0. Remove the water hose () with connector from the adjusting lever (). Remove the water hose () from the guide (arrows) in the V-belt guard 70TI0 KN. Loosen the nuts () do not remove them. Turn the tensioning nut () counterclockwise with the combination wrench approx. /4 turn, max. to stop = 0 TI_5_009_0_0_0.fm
Technical Information 5.009 Page 5 Remove the V-belt guard Remove the "cast arm with guard" 70TI04 KN. Loosen screw () in machines with the new belt guard (see b ), the screw is secured on the belt guard to prevent loss. Raise the V-belt guard () slightly and pull off towards front 70TI06 KN. Remove the nuts (). Remove the "starter cover with rewind starter" () 4 70TI05 KN. Remove the "cast arm with guard" () from the studs Preparing the "cast arm with guard" for outboard mounting. Remove the V-belt () from the front pulley (4) 70TI07 KN. Remove stop pin () TI_5_009_0_0_0.fm
Page 6 Technical Information 5.009 Mount "cast arm with guard" guard on the outboard side A 4 5. Turn the guard so that it is in the position shown (see picture). Install and tighten the stop pin (). Move the adjusting lever () to position (A). Install the bolt () and tighten. Loosen the bolt (4) of the limit stop (5). Remove the limit stop (5) 6 70TI08 KN 4. Position the oblong holes () in the "cast arm and guard" onto to the studs (), install the ribbed V-belt over the front pulley. Check that the belt adjustment moves easily. The belt tensioner () must nest against the lug (4) 70TI00 KN 4 5 70TI09 KN. Turn the "cast arm with guard" so that the guard is on the outboard side. Insert limit stop (5) align the hole in the limit stop with the hole in the cast arm. Install the screw (4) and tighten. Insert the square nut into the guide of the guard and hold in place. Install the shorter banjo bolt (6) and washer at the adjusting lever and tighten with the combination wrench 5 6 6 6. Fit the "starter cover with rewind starter" (5) over the studs (). Tighten the nuts (6) by hand 70TI0 KN TI_5_009_0_0_0.fm
Technical Information 5.009 Page 7 Check the adjustment range of the guard 7 8 70TI0 KN. Push the V-belt guard (7) into place. Install and tighten screw (8) in machines with the new belt guard (see b ), the screw is secured on the belt guard to prevent loss A Connect water connection 70TI04 KN. Rotate the guard forwards and backwards as far as possible adjustment range (A) must be limited by the stop pin 70TI0 KN. Insert the longer banjo bolt () through the connector () of the water attachment observe the position of the connector. Insert the square nut into the guide of the guard and hold in place. Install the support with the longer banjo bolt onto the adjusting lever () install the banjo bolt and tighten with the combination wrench. Insert the water hose into the guide in the V-belt guard (arrow) from the shut-off cock towards the guard avoid tight radiuses. Tension the ribbed V-belt TI_5_009_0_0_0.fm
Page 8 Technical Information 5.009.8 Reconfiguring the "cast arm with guard" from guard on the outboard side to guard on the inboard side. Remove the abrasive wheel. Remove water attachment. Remove the adjusting lever. Slacken the V-belt. Remove the V-belt guard. Remove the V-belt. Remove the "cast arm with guard" Preparing the "cast arm with guard" for inboard mounting. Turn the guard so that it is in the position shown (see picture). Install and tighten the stop pin (). Install the adjusting lever. Mount "cast arm with guard" guard on the inboard side. Install the V-belt. Install the V-belt guard. Connect water connection. Tension the ribbed V-belt 70TI07 KN. Loosen the bolt () of the limit stop (). Remove the limit stop () 70TI05 KN Check the adjustment range of the guard 70TI06 KN A. Turn the "cast arm with guard" so that the guard is on the inboard side. Insert limit stop () align the hole in the limit stop with the hole in the cast arm. Install the screw () and tighten. Remove stop pin () Rotate the guard forwards and backwards as far as possible adjustment range (A) must be limited by the stop pin 70TI08 KN TI_5_009_0_0_0.fm
Technical Information 5.009 Page 9. Belt guard, screw 7,, 4 6 5 70TI07 KN Spare parts The previous versions of the belt guard 48 700 80 (TS 40) and the belt guard 48 700 800 (TS 40) are no longer available. The new versions of belt guard 48 700 807 (TS 40) and belt guard 48 700 809 (TS 40) can also be used for older machines. The previous versions of spline screw IS-M5x0x-0.9 (90 4 070) and hollow rivet DIN79-7.5xx6.8 (944 85 70) remain available for older machines. Previous versions of the belt guard and the screw New versions of the belt guard and the screw The previous versions of the belt guard () 48 700 80 (TS 40) and the belt guard () 48 700 800 (TS 40) are being replaced by the new versions of the belt guard () 48 700 807 (TS 40) and the belt guard (4) 48 700 809 (TS 40). The new versions of the belt guard (, 4) are fastened to the cast arm with the new screw IS-M5x (5) (90 9 07). In the versions of the belt guard (, 4), the new screw IS-M5x (5) (90 9 07) is secured against loss. The previous versions of the spline screw IS-M5x0x-0.9 (6) (90 4 070) and the hollow rivet DIN79-7.5xx6.8 (7) (944 85 70) are no longer needed. Tightening torques Belt guard / cast arm 6 Nm TI_5_009_0_0_0.fm
Page 0 Technical Information 5.009. Set of instruction labels. Set of instruction labels 0000 960 00 (only for TS 40). Set of instruction labels 0000 960 000 (only for TS 40) 70TI07 KN 70TI07 KN Previous versions of the instruction labels New versions of the instruction labels Previous versions of the instruction labels New versions of the instruction labels TS 40 only, the previous versions of instruction label () 0000 967 5 and instruction label () 0000 967 5 are being replaced by the new "set of instruction labels" () 0000 960 000. Spare parts/service notes The previous versions of instruction label () 0000 967 5 and instruction label () 0000 967 5 are no longer available. The new "set of instruction labels" () 0000 960 000 can also be used with older STIHL Cutquik TS 40 cutoff machines. TS 40 only, the previous versions of instruction label () 0000 967 5 and instruction label () 0000 967 50 are being replaced by the new "set of instruction labels" () 0000 960 00. Spare parts/service notes The previous versions of instruction label () 0000 967 5 and instruction label () 0000 967 50 are no longer available. The new "set of instruction labels" () 0000 960 00 can also be used with older STIHL Cutquik TS 40 cutoff machines. Always attach both instruction labels in the new "set of instruction labels" () 0000 960 00. Always attach both instruction labels in the new "set of instruction labels" () 0000 960 000. TI_5_009_0_0_0.fm
Technical Information 5.009 Page 4. Summary Item Part Name Previous New Rem. Cast arm (TS 40) 48 70 00 48 70 00 ) ) Cast arm (TS 40) 48 70 000 48 70 00 ) ) Guard dia. 00 mm (") (TS 40) 48 700 80 48 700 805 ) 4) 4 Guard dia. 50 mm (4") (TS 40) 44 700 80 44 700 808 ) 4) 5 Stop pin - - - 44 69 000 6 Limit stop - - - 48 69 000 7 Pan head self-tapping screw IS-P4x6 - - - 9074 478 05 8 Rubber buffer 44 790 900 - - - ) 9 Spline screw IS-M5x6-0.9 90 4 090 - - - ) 0 Belt guard (TS 40); 48 700 80 - - - ) including Item 4 Belt guard (TS 40); - - - 48 700 807 ) including Item 6 Belt guard (TS 40); 48 700 800 - - - ) including Item 4 Belt guard (TS 40); - - - 48 700 809 ) including Item 6 4 Hollow rivet DIN79-7.5xx6.8 944 85 70 - - - ) 5 Spline screw IS-M5x0x-0.9 90 4 070 - - - ) 6 Screw IS-M5x - - - 90 9 07 7 Instruction label (TS 40) 0000 967 5 - - - ) 4) 5) 8 Set of instruction labels (TS 40) - - - 0000 960 000 ) 4) 9 Instruction label (TS 40) 0000 967 50 - - - ) 4) 6) 0 Set of instruction labels (TS 40) - - - 0000 960 00 ) 4) Instruction label (TS 40, TS 40) 0000 967 5 - - - ) 4) 7) Modification to be introduced : continuously Remarks ) Previous version of part no longer available from factory ) New version of part can also be used for older machines ) Previous version of part remains available for older machines 4) See "Service notes" 5) Previous version of part is replaced by Item 8 6) Previous version of part is replaced by Item 0 7) Previous version of part is replaced by Item 8 in the TS 40 and by Item 0 in the TS 40 ANDREAS STIHL AG & Co. KG, 009 Technical Documentation D/MTK-fr TI_5_009_0_0_0.fm