TEST EQUIPMENT LIST: INPUT FUNCTION TEST AC Source : Chroma programmable AC source Model 61504 Power Analyzer : Chroma Power Analyzer Model 6630 Load : Chroma Electronic DC Load 63103 Oscilloscope : Lecroy wave surfer 424 200MHZ Oscilloscope Digit Multimeter : Fluke 8808A Multimeter NO TEST ITEM SPECIFICATION TEST CONDITION 1 INRUSH CURRENT 115 VAC 35 A(MA) I/P : 115 VAC 60 HZ 115 VAC 21.6 A COLD START 230 VAC 70 A(MA) 230 VAC 45.4 A COLD START O/P : MIN LOAD 2 INPUT VOLTAGE RANGE 85 VAC ~ 264 VAC I/P : TESTING I/P : 85 V ~ 264 V I/P : TEST : OK LOW-LINE -3V = 82 V HIGH-LINE+36V = 300 V (AC POWER ON/OFF NO DAMAGE) / MIN LOAD ON:30SEC OFF:30SEC 10MIN 3 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ I/P : 100 VAC ~ 264 VAC TEST : OK / MIN LOAD (NO DAMAGE) 4 EFFICIENCY I/P : 230 VAC 86 % (TYP) I/P : 115 VAC 60 HZ 100 VAC 83.20 % 230 VAC 87.84 % 5 INPUT CURRENT 100 VAC < 4.7 A I/P : 100 VAC 60 HZ 100 VAC 4.407 A 115 VAC < A I/P : 115 VAC 60 HZ 115 VAC A 230 VAC < A 230 VAC A 6 POWER FACTOR CORRECTION I/P : 115 VAC 60 HZ 115 VAC 0.985 P.F > 0.95 PF 230 VAC 0.979 P.F 7 GREEN MODE O/P : NO LOAD I/P : 115 VAC 60 HZ I/P : W I/P : W < W O/P : NO LOAD 8 LOAD ON/OFF TEST TEST : OK O/P : MIN LOAD / FULL LOAD (ON :10SEC OFF : 20SEC 500MIN) 9 LEAKAGE CURRENT I/P : 264 VAC 50 HZ I/P : 264 VAC 50 HZ L-PE : 0.78 ma < 1.5 ma O/P : MIN LOAD N-PE : 0.78 ma N/A MUST KEEP 1PCS FIGURE 1/5
OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 OUTPUT VOLTAGE ±10% OF RATED VOLTAGE I/P : 115 VAC 60 HZ 20.283 VDC ~ 27.495 VDC ADJUST RANGE 21.6 VDC ~ 26.4 VDC 20.288 VDC ~ 27.494 VDC O/P : MIN LOAD 2 LINE REGULATION O/P : ± 0.5 % (max) I/P : 100 VAC ~ 264 VAC Vmax Vmin Vnormal ±% 24.028 24.020 24.000 0.033% 3 LOAD REGULATION O/P : ± 1 % (max) I/P : Vmin load Vfull load Vcent ±% 115 VAC 60 HZ 24.043 24.021 24.035 0.091% 230 VAC 50 HZ 24.039 24.024 24.038 0.062% / MIN LOAD 4 SET UP TIME 115 VAC < 3000 ms I/P : 115 VAC 60 HZ 115 VAC 2706.87 ms 230 VAC < 3000 ms 230 VAC 1280.24 ms 5 RISE TIME 115 VAC < 40 ms I/P : 115 VAC 60 HZ 115 VAC 12.11 ms 230 VAC < 40 ms 230 VAC 12.91 ms 6 HOLD UP TIME 230 VAC > 2400 ms 230 VAC 25.90 ms 7 OVERSHOOT & UNDERSHOOT I/P : 230 VAC Vmax Vtop Vbase ±% TEST OUTPUT < ±5% O/P : 20% LOAD 24.700 24.110 0.047 2.300% 8 DYNAMIC LOAD OUTPUT < 2400 mvp-p(max) 167 mvp-p(max) / MIN LOAD 75% DUTY CYCLE 1K HZ 9 RIPPLE & NOISE O/P : < 200 mvp-p I/P : 100 VAC 60 HZ 28.30 mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD JUST PFC FUNCTION ONLY 71.30 106.30 mvp-p(max) 50% LOAD mvp-p(max) 100% LOAD I/P : 254 VAC 50 HZ 32.20 mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD 40.00 mvp-p(max) 50% LOAD 101.30 mvp-p(max) 100% LOAD 10 Power Good Signal Hi-Limt ms ms Lo-Limt ms O/P : Ta : FULL LOAD 25 11 Remote Sensing > Vout Vout Vsens (OPTION) 23.987 24.002 12 REMOTE CONTROL ON/OFF POWER ON : 0 ~ 0.7 V I/P : 100 VAC ~ 264 VAC POWER ON : 0 ~ 0.76 (OPTION) POWER OFF : 3 ~ 10 V / MIN LOAD POWER OFF : 2.82 ~ 10.1 SINK CURRENT: 3 ~ 10 ma 13 CAPACITOR LOAD I/P : 115 VAC 60 HZ O/P : MIN LOAD 108,000 μf (Max) I/P : 115 VAC 60 HZ O/P : MA LOAD 108,000 μf (Max) O/P : MIN LOAD 108,000 μf (Max) O/P : MA LOAD 108,000 μf (Max) N/A MUST KEEP 1PCS FIGURE 2/5
PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 OVER LOAD PROTECTION O/P : 105 % ~ 150 % I/P : 115 VAC 60 HZ 115 VAC 123.7 % 230 VAC 123.5 % O/P : SPEC. maximum OLP point I/P : 115 VAC 60 HZ Power no damage to repeat 30 times Check component no damage Each I/P 30 times 2 OVER VOLTAGE PROTECTION I/P : 230 VAC I/P : 115 VAC 60 HZ 115VAC, OP : 29.38 VDC (MIN LOAD) O/P : 27.6 V ~ 33.6 V 230VAC, OP : 29.37 VDC O/P : MIN LOAD / 20% LOAD 115VAC, OP : 29.39 VDC (20% LOAD) 230VAC, OP : 29.40 VDC 3 SHORT CIRCUIT PROTECTION SHORT EVERY OUTPUT I/P : 100 VAC 60 HZ I/P : 13.50 W I/P : 264 VAC 50 HZ I/P : 11.10 W Continued short circuit : 2 Hour Power turn on / off 3 times Power no damage Each I/P 1 time Check component no damage COMPONENT STRESS TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 Power Transistor Q 4 Rated I/P : 264 VAC 50 HZ (1) 409 V (D to S) or (C to E) Peak Voltage 20 A 500 V O/P : (1)Full Load Turn on (2) 419 V (PFC or Non PFC) (2)Full Load (3) 404 V NOS IRFP460 2 Power Transistor(PWM) Q 9 Rated I/P : 264 VAC 50 HZ (1) 404 V (D to S) or (C to E) Peak Voltage 12 A 500 V O/P : (1)Full Load Turn on (2) 404 V (2)Full Load (3) 410 V MOS 2SK4106 3 Clamp Diode Peak Voltage D 7 Rated I/P : 85 VAC 60 HZ 85V 60HZ (1) 375 V 1 A 600 V I/P : 264 VAC 50 HZ (2) 375 V O/P : (1)Full Load 264V 50HZ (1) 375 V (2)Dynamic Load (2) 378 V 75 % Duty / 1K HZ SMD FAST-D ES1006FL 4 Input Capacitor Voltage C 19 Rated I/P : 264 VAC 50 HZ (1) 387 V 220 μf 400 V O/P : (1)Full Load Turn on (2) 392 V (2)Min Load Turn on (3) 387 V (3)Full Load / Min Load Change 5 Control IC Voltage & Vcc Capacitor U 1 Rated I/P : 85 VAC 60 HZ 85V 60HZ (1) 14.51 V Voltage 18 V I/P : 264 VAC 50 HZ (2) 14.52 V O/P : (1)Full Load Turn on (3) 14.51 V SMD IC CM6807GIR (2)Min Load Turn on 264V 50HZ (1) 14.50 V C 20 Rated (3)Full Load / Min Load Change (2) 14.53 V 100 μf 35 V (3) 14.53 V 6 AU Vcc Diode Peak Voltage D 8 Rated I/P : 264 VAC 50 HZ (1) 128.3 V 1 A 200 V O/P: (1)Full Load Turn on (2) 48.6 V (2)Full Load (3) 110.5 V SMD FAST-D ES1002FL 7 Output Diode Peak Voltage D 12 Rated I/P : 264 VAC 50 HZ (1) 93.3 V 20 A 150 V O/P : (1)Full Load Turn on (2) 95.1 V (2)Full Load (3) 97.0 V STKY-D 20CTQ150 MUST KEEP 1PCS FIGURE 3/5
SAFETY TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 WITHSTAND VOLTAGE I/P-O/P : 3 KVAC/min I/P-O/P : 3.6 KVAC/min I/P-O/P : 5.940 ma I/P-PE : 1.5 KVAC/min I/P-PE : 1.8 KVAC/min I/P-PE : 4.362 ma O/P-PE : 0.5 KVAC/min O/P-PE : 0.6 KVAC/min O/P-PE : 10.566 ma Ta : 25 2 ISOLATION RESISTANCE I/P-O/P : 500VDC>0.1GΩ I/P-O/P : 500 VDC I/P-O/P : 5.089 GΩ I/P-PE : 500VDC>0.1GΩ I/P-PE : 500 VDC I/P-PE : 4.654 GΩ O/P-PE : 500VDC>0.1GΩ O/P-PE : 500 VDC O/P-PE : 6.301 GΩ Ta : 25 3 GROUNDING CONTINUITY PE TO CHASSIS CONDITION : 40A / 2min 26.3 mω OR TRACE < 100 mω 4 APPROVAL TUV : Certificate NO : R 50180962 UL : File NO : E 129733 E.M.C TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 HARMONIC IEC1000-3-2 CLASS A MEET EN61000-3-2 Class A CLASS C MEET EN61000-3-2 Class C CLASS D MEET EN61000-3-2 Class D 2 CONDUCTION EN55022 MEET EN 55022 CLASS B CLASS B FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ CLASS B FCC CFR 47 PART 15 CLASS B 3 RADIATION EN55022 CLASS B MEET EN 55022 CLASS B FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 CLASS B CLASS B 4 ESD IEC1000-4-2 AIR : MEET EN61000-4-2 Level III LIGHT INDUSTRY CONTACT : MEET EN61000-4-2 AIR:±8KV/ CONTACT:±4KV Level II 5 E.F.T IEC1000-4-4 MEET EN61000-4-4 Level II LIGHT INDUSTRY INPUT:1KV 6 SURGE IEC1000-4-5 LIGHT INDUSTRY O/P : Min LOAD L-N:1KV L,N-PE:1.5KV 2KV 2.4KV MEET EN61000-4-5 Level III 7 POWER FREQUENCY IEC1000-4-8 MAGNETIC FIELD 50Hz, 3 A/m MEET EN61000-4-8 Level II 8 VOLTAGE DIP AND IEC1000-4-11 MEET EN61000-4-11 Level B INTERRUPTS >95% dip 0.5 periods 30% dip 25 periods >95% interruptions 250 periods MUST KEEP 1PCS FIGURE 4/5
M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SPECIFICATION TEST CONDITION 1 CAPACITOR SUPPOSE C19 IS THE MOST CRITICAL COMPONENT (Bulk Capacitor) LIFE CYCLE I/P : 230 VAC LIFE TIME = 107,599 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 33,236 HRS SUPPOSE C20 IS THE MOST CRITICAL COMPONENT (Control IC Vcc Capacitor) I/P : 230 VAC LIFE TIME = 369,419 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 101,063 HRS SUPPOSE C35 IS THE MOST CRITICAL COMPONENT (Output Side First E/C Capacitor) I/P : 230 VAC LIFE TIME = 1,752,656 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 417,412 HRS 2 MTBF MIL-HDBK-217D PARTS COUNT TOTAL FAILURE RATE : 192.2K HRS ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION 1 TEMPERATURE RISE TEST MODEL : SPS-350P-24 1.ROOMAMBIENT BURN-IN : 1.5HRS I/P : 230 VAC Ta= 25 2.HIGHAMBIENT BURN-IN : 3HRS I/P : 230 VAC Ta= 50 PARTS LOCATION ROOM AMBIENT HIGH AMBIENT Ta : 50 SPEC. Line Filter LF2 42.0 58.7 130 Bridge Diode BD1 54.1 70.8 130 Input Filter Capacitor C19 49.7 70.1 105 Vcc Capacitor C20 45.6 64.3 105 Switching Transistor Q4 54.0 69.9 130 Main transformer wire T1 79.8 102.0 110 Main transformer core T1 59.8 85.8 110 Output Diode D12 53.8 70.8 130 Output Capacitor C35 37.0 57.7 105 Output Choke L4 74.5 97.6 130 2 OVER LOAD BURN-IN TEST NO DAMAGE I/P : 230 VAC TEST : Power no damage 1 HOUR(MIN) O/P : 123 % LOAD Check component no damage 3 NO LOAD BURN-IN TEST DURATION ROOM TEMPERATURE 1 LOW VOLTAGE: 85 VAC TEST : Power no damage HOURS HIGH VOLTAGE: 264 VAC Check component no damage I/P:INPUT RANGE LOW VOLTAGE O/P : NO LOAD I/P:INPUT RANGE HIGH VOLTAGE 4 LOW TEMPERATURE DURATION POWER 2 HOURS MORE I/P : 100 VAC TEST : Power no damage TURN ON TEST AFTER TURN ON / OFF 3 TIMES Ta : -20 5 HIGH HUMIDITY DURATION IN CHAMBER: I/P : 277 VAC TEST : Power no damage HIGH VOLTAGE 8 HOURS TURN ON TEST AT 50 Ta : 50 AFTER TURN ON / OFF 3 TIMES HUMIDITY : 90% R.H 6 TEMPERATURE ±% ( -20 ~ 50 ) : 230 VAC -20 25 50 ±% COEFFICIENT Voltage variation within ±0.03%/each 24.014 24.115 24.134 0.007% Ta : -20 ~ 50 Remark : Pass : ; Fail : Χ ; Not Apply : N/A. DATE SAMPLE TEST TESTER APPROVER AUG.22.2011 RD SAMPLE PASS YI MING LIAO JACK CHANG MUST KEEP 1PCS FIGURE 5/5