High-quality Brand-name Hoses for the Food and Beverage Industry Industrial Fluid Systems
2 The right solution for every application in the food and beverage industry ContiTech is one of the world s leading suppliers of technical elastomer products and is a specialist in plastics technology. The division develops and produces functional parts, components, and systems for the automotive industry and other important industries. ContiTech currently has a workforce of approximately 29,700 employees. In 2013, it recorded sales of about 3.9 billion. With more than 100 years experience, ContiTech Fluid Technology (Market segment Industrial Hoses) is a leading developer and manufacturer of high-quality hoses and hose assemblies for the most varied of industrial, commercial, and municipal applications. Our industrial hoses are safe and durable. In part this is thanks to the special rubber compounds, reinforcing material, and ultra-modern manufacturing processes we use, but in part it is also due to our many years of experience in hose production as well as our seamless quality controls, which monitor every step of the production process. Our brand-name hoses can be used in many different areas. For decades, they have proven themselves in continuous use under the most grueling conditions. With our large, central center for logistics, we guarantee high availability, and thus ensure short delivery times. The hoses are produced on state-of-the-art production machines at international sites. Precise extruding and product-specific braiding technologies and vulcanization processes likewise contribute to the high quality of our hoses. The multiplicity of new hose technology applications, statutory regulations, and the abundance of media to be transported confront our development engineers with new challenges every day. Our product innovations give us a defining influence on the establishment of market standards. For special applications, we develop the ideal hose, designed exactly to meet requirements such as temperature resistance, pressure, robustness, and flexibility. Featuring state-of-the-art technology q Material expertise q Development responsibility q Testing technology q Flexible production lines q Product-specific manufacturing processes q In-process quality assurance q Automated finish inspection q Ecosensitive production (ISO 14001-certified) q Involvement in national and international standards committees Production site Korbach Germany roduction site Szeged Hungary Development
3 ContiTech hoses undergo the most exacting of checks, and are subject to the latest national and international standards. Whether used in the preparation or manufacture of juices, oils, milk, beer, or spirits ContiTech provides the best products wherever flexibly designed, temporary connections for the reliable conveyance of fluids and solid materials are required. Our product range includes all types of supply connections for the food and beverage industry, from the brewing hose and pure food and beverage hoses right up to the right end fittings for such hoses. As a renowned hose manufacturer, we have made it our job to always have the right solution for your problem in our product range. The consultancy and delivery service is always performed by our partners in the technical retail trade. Hoses and hose assemblies fill a range of applications quite as diverse as the media they transport. Every application requires a customized solution. It is not always easy to make the right decision. However, there is one thing that is always decisive: quality. For this reason, for many years now, we have only delivered topquality goods that can easily be used in any company as they are easy to handle. Particularly in the field of food and beverage manufacturing, constant quality checks play a huge role. No company can allow itself to use low-grade hoses that have poor throughflow characteristics or even allow residues to develop.
4 COLLECTOR and COLLECTOR FLEX The best for the dairy industry COLLECTOR & COLLECTOR FLEX are ideal brand-name hoses for the reliable and safe use on milk collection vehicles. Their white NR inner lining is absolutely neutral to taste and odour. It is insensitive to raw milk and many common cleaning agents. The reinforcements and integrated steel wire helix in the COLLECTOR and a plastic helix in the COLLECTOR FLEX allow an operating pressure of 6 bar. A particular feature of the hoses is their high flexibility, which makes them very easy to handle. The NR cover is highly resistant to abrasion as well as being resistant to UV radiation and ozone. q White, homogeneous, non-porous NR inner lining absolutely neutral to taste and odour q Reinforcements: synthetic fibres q With integrated steel wire helix or plastic helix q Blue, fabric patterned NR-cover, resistant to ozone, weather, UV and abrasion q Working pressure up to 6 bar / 87 psi q Temperature resistance from -40 C to +70 C / -40 F to +158 F (+90 C / +194 F max. 20 minutes) q Can be steamed up to +130 C / +266 F (max. 20 minutes) q Flexible and light q Meets the requirements of EG 1935/2004 and EG 2023/2006 q Meets the recommendation XXI cat. 2 of BfR and FDA (21 CFR 177.2600)
5 COLLECTOR with steel wire helix length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 1 1/2 38 5,5 40 * 6 261 18 261-0,8-608 76 1200 1 9/16 40 5,5 40 * 6 261 18 261-0,8-608 80 1300 1 3/4 45 5,5 40 * 6 261 18 261-0,8-608 90 1400 2 50 5,5 40 * 6 261 18 261-0,8-608 100 1500 2 1/8 53 5,5 40 * 6 261 18 261-0,8-608 106 1600 2 1/2 63 6,0 40 * 6 261 18 261-0,8-608 126 2200 2 5/8 65 7,0 40 * 6 261 18 261-0,8-608 140 2500 3 75 7,0 40 * 6 261 18 261-0,8-608 170 3000 4 100 8,0 40 * 6 261 18 261-0,8-608 250 4550 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability COLLECTOR FLEX with plastic helix length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 1 9/16 40 6,5 40 * 6 87 18 261-0,8-608 120 1290 1 3/4 45 6,5 40 * 6 87 18 261-0,8-608 135 1440 2 50 6,5 40 * 6 87 18 261-0,8-608 150 1620 2 1/8 53 6,5 40 * 6 87 18 261-0,8-608 160 1700 2 1/4 55 6,5 40 * 6 87 18 261-0,7-532 165 1760 2 1/2 63 6,5 40 * 6 87 18 261-0,7-532 190 1870 2 3/4 70 7,0 40 * 6 87 18 261-0,7-532 220 2270 3 75 7,5 40 * 6 87 18 261-0,6-456 225 2400 4 100 8,0 40 * 6 87 18 261-0,6-456 300 3240 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability
6 LACTOPAL + LACTOPAL L The best for the food, cosmetics, and pharmaceutical industries LACTOPAL and LACTOPAL L with a steel wire helix are the top-class multi-purpose hoses for the food, pharmaceutical, and cosmetics industries. The white lining is homogeneous, smooth and neutral to taste and odour. It is particularly suitable for conducting grease and oil-based media. It is also resistant to conventional cleaning and sanitizing agents according to our resistance chart. The hoses have been specially designed to handle harsh everyday operating conditions. As such, they are extremely robust and dimensionally stable. Its integrated steel wire helix makes LACTOPAL L flexible, lightweight, and highly resistant to suction. Together with our swaged coupling systems and rubber protection rings it becomes the ideal hose assembly! q White, homogeneous, non-porous NBR lining, absolutely neutral to taste and odour q Reinforcements: synthetic fibres q LACTOPAL L with integrated steel wire helix q Blue fabric patterned NBR-cover, resistant to ozone, weather, UV and abrasion q Working pressure up to 16 bar / 232 psi q Temperature resistance from -30 C to +80 C / -22 F to +176 F (+90 C / +194 F max. 20 minutes) q Can be steamed up to +110 C / +230 F (+130 C / +266 F max. 20 minutes) q Resistant to oils and grease inside and outside q Meets the requirements of EG 1935/2004 and EG 2023/2006 q Meets the recommendation XXI cat. 2 of BfR and FDA (21 CFR 177.2600) q 2 years warranty
7 LACTOPAL length working pressure min. burst pressure vacuum min. bending radius weight 1/2 13 4,0 40 16 232 48 696-0,6-456 80 280 5/8 16 4,0 40 16 232 48 696-0,6-456 100 320 3/4 19 5,0 40 16 232 48 696-0,6-456 115 500 1 25 6,0 40 16 232 48 696-0,5-380 150 800 1 1/4 32 8,0 40 16 232 48 696-0,5-380 195 1400 1 1/2 38 9,0 40 16 232 48 696-0,5-380 230 1700 1 9/16 40 9,0 40 16 232 48 696-0,5-380 240 1900 2 50 10,0 40 16 232 48 696-0,4-304 300 2700 2 3/8 60 10,0 40 16 232 48 696-0,4-304 420 3000 2 5/8 65 12,0 40 16 232 48 696-0,4-304 455 3800 2 3/4 70 12,0 40 16 232 48 696-0,3-228 490 3900 3 75 12,0 40 16 232 48 696-0,3-228 525 4100 3 1/8 80 14,0 40 16 232 48 696-0,3-228 560 5100 4 100 15,0 40 16 232 48 696-0,3-228 700 6700 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability / Warranty refers to faulty material and manufacture provided that couplings have been fitted by experts, that the recommended working conditions have been respected and that the hose has been used properly LACTOPAL L with steel wire helix length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 3/4 19 5,0 40 * 16 232 48 696-0,8-608 60 600 1 25 6,0 40 * 16 232 48 696-0,8-608 80 880 1 1/4 32 6,0 40 * 16 232 48 696-0,8-608 100 1100 1 1/2 38 6,5 40 * 16 232 48 696-0,8-608 115 1430 1 9/16 40 7,0 40 * 16 232 48 696-0,8-608 130 1640 2 50 8,0 40 * 16 232 48 696-0,8-608 150 2170 2 1/8 53 7,0 40 * 16 232 48 696-0,8-608 160 2000 2 3/8 60 7,0 40 * 16 232 48 696-0,8-608 170 2350 2 1/2 53 7,0 40 * 16 232 48 696-0,8-608 180 2470 2 5/8 65 8,0 40 * 16 232 48 696-0,8-608 190 2870 3 75 8,0 40 * 16 232 48 696-0,8-608 225 3310 3 1/8 80 8,0 40 * 16 232 48 696-0,8-608 300 3510 4 100 9,0 40 * 16 232 48 696-0,8-608 350 4650 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability
8 PURPLE SNAKE + PURPLE SNAKE PLUS The best for the brewing industry The PURPLE SNAKE in improved quality is the ideal brand-name hose for use in breweries, wineries, bottling plants, and other establishments of the brewing, beverage, and liquor industry. Flexibility, pressure resistance, and long service life even under extreme application conditions have contributed to the hose s excellent international reputation. The new optimized, food-compliant inner lining is absolutely neutral to taste and odour, homogeneous, smooth, temperature-resistant up to +90 C / +194 F. It is also resistant to conventional cleaning and sanitizing agents according to our resistance chart. PURPLE SNAKE can be easily cleaned conventionally or by CIP according to our resistance chart.. Together with our swaged coupling systems and rubber protection rings it becomes the ideal hose assembly! q White, non-porous and high-performing special lining, absolutely neutral to taste and odour q Reinforcements: synthetic fibres q Red, fabric patterned special cover, resistant to ozone, weather, UV and abrasion q Working pressure up to 16 bar / 232 psi q Temperature resistance from -30 C to +90 C / -22 F to +194 F (+100 C / +212 F max. 60 minutes) q Can be steamed up to +130 C / +266 F (max. 30 minutes) q Suitable for pure alcohol up to 98% q Meets the requirements of EG 1935/2004 and EG 2023/2006 q Meets the recommendation XXI cat. 2 of BfR and FDA (21 CFR 177.2600) q 3 years warranty
9 PURPLE SNAKE length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 1/2 13 3,5 40 16 232 48 696-0,6-456 80 250 5/8 16 4,0 40 16 232 48 696-0,6-456 100 300 3/4 19 5,0 40 16 232 48 696-0,6-456 120 450 1 25 6,0 40 16 232 48 696-0,5-380 160 750 1 1/4 32 8,0 40 16 232 48 696-0,5-380 190 1200 1 1/4 32 8,0 60 16 232 48 696-0,5-380 230 1200 1 1/2 38 9,0 40 16 232 48 696-0,5-380 230 1600 1 9/16 40 9,0 40 16 232 48 696-0,5-380 240 1650 2 50 8,0 40 * 16 232 48 696-0,8-608 250 2050 2 50 10,0 40 16 232 48 696-0,4-304 300 2200 2 5/8 65 12,0 40 16 232 48 696-0,4-304 450 3300 3 75 8,0 40 * 16 232 48 696-0,8-608 375 3150 3 75 12,0 40 16 232 48 696-0,3-228 500 3800 3 1/8 80 8,0 40 * 16 232 48 696-0,8-608 400 3320 3 1/8 80 14,0 40 16 232 48 696-0,3-228 560 4800 4 100 9,0 40 * 16 232 48 696-0,8-608 500 4850 4 100 15,0 40 16 232 48 696-0,3-228 700 6400 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability / Warranty refers to faulty material and manufacture provided that couplings have been fitted by experts, that the recommended working conditions have been respected and that the hose has been used properly The PURPLE SNAKE PLUS with a white UPE inner lining is completely neutral to taste and odour, homogeneous, smooth, and plasticizer-free. It ensures outstanding resistance to conventional cleaning and sanitizing agents according to our resistance chart. q Temperature resistance from -30 C to +95 C / -22 F to +203 F (+110 C / +230 F max. 60 minutes) q Can be steamed up to +130 C / 266 F (max. 30 minutes) q Meets the requirements of EG 1935/2004, EG 2023/2006 and EU 10/2011 q Meets the recommendation III of BfR and FDA (21 CFR 177.1520) q 3 years warranty PURPLE SNAKE PLUS length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 1 25 6,0 40 16 232 48 696-0,6-456 160 800 1 1/4 32 6,0 40 16 232 48 696-0,6-456 200 900 1 9/16 40 7,0 40 16 232 48 696-0,6-456 250 1150 2 50 8,0 40 16 232 48 696-0,5-380 320 1650 2 5/8 65 12,0 40 16 232 48 696-0,5-380 400 2650 3 1/8 80 8,0 60 * 16 232 48 696-0,8-608 450 3900 4 100 9,0 40 * 16 232 48 696-0,8-608 550 4750 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability / Warranty refers to faulty material and manufacture provided that couplings have been fitted by experts, that the recommended working conditions have been respected and that the hose has been used properly
10 BLAUDIECK hoses The best for the food and beverage industry The brand-name hoses Blaudieck offer high quality and a good price/performance ratio. The hygienically smooth, nonporous, linings are absolutely neutral to taste and odour and suitable for an extremely wide range of applications in the beverage and food industry. They are resistant to conventional cleaning and sanitizing agents, and are suitable for CIP (cleaning in place) according to our resistance chart. The hoses are available in the following versions: For temperatures from -30 C up to +80 C / -22 F +176 F: q LGD: with a white NBR lining q LGDS: with a white NBR lining and steel wire helix For temperatures from -30 C up to +95 C / -22 F to +203 F and particularly aggressive cleaning chemicals: q LGDU: with a white UPE inner lining q LGDSU: with a white UPE inner lining and steel wire helix q Reinforcements: synthetic fibres q Blue, fabric patterned NBR-cover, resistant to ozone, weather, UV and abrasion q Working pressure up to 16 bar / 232 psi q Resistant to oils and grease inside and outside q Meets the requirements of EG 1935/2004, EG 2023/2006 and EU 10/2011 (UPE liner only) q NBR type meets the recommendation XXI cat. 2 of BfR and FDA (21 CFR 177.2600) q UPE type meets the recommendation III of BfR and FDA (21 CFR 177.1520) BLAUDIECK LGD length working pressure min. burst pressure vacuum min. bending radius weight 1/2 13 4,0 40 16 232 48 696-0,6-456 80 280 5/8 16 4,0 40 16 232 48 696-0,6-456 100 320 3/4 19 5,0 40 16 232 48 696-0,6-456 115 500 1 25 6,0 40 16 232 48 696-0,5-380 150 800 1 1/4 32 8,0 40 16 232 48 696-0,5-380 195 1400 1 1/2 38 9,0 40 16 232 48 696-0,5-380 230 1700 1 9/16 40 9,0 40 16 232 48 696-0,5-380 240 1900 2 50 10,0 40 16 232 48 696-0,4-304 300 2700 2 5/8 65 12,0 40 16 232 48 696-0,4-304 455 3800 3 75 12,0 40 16 232 48 696-0,3-228 525 4100 3 1/8 80 14,0 40 16 232 48 696-0,3-228 560 5100 4 100 15,0 40 16 232 48 696-0,3-228 700 6700
11 BLAUDIECK LGDS length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 3/4 19 5,0 40 * 16 232 48 696-0,8-608 60 600 1 25 6,0 40 * 16 232 48 696-0,8-608 80 880 1 1/4 32 6,0 40 * 16 232 48 696-0,8-608 100 1100 1 1/2 38 6,5 40 * 16 232 48 696-0,8-608 115 1430 1 9/16 40 7,0 40 * 16 232 48 696-0,8-608 130 1640 2 50 8,0 40 * 16 232 48 696-0,8-608 150 2170 2 5/8 65 8,0 40 * 16 232 48 696-0,8-608 190 2870 3 75 8,0 40 * 16 232 48 696-0,8-608 225 3310 3 1/8 80 8,0 40 * 16 232 48 696-0,8-608 300 3510 4 100 9,0 40 * 16 232 48 696-0,8-608 350 4650 BLAUDIECK LGDU length working pressure min. burst pressure vacuum min. bending radius weight 1 25 6,0 40 16 232 48 696-0,6-456 150 750 1 1/4 32 8,0 40 16 232 48 696-0,6-456 200 1200 1 9/16 40 9,0 40 16 232 48 696-0,6-456 250 1480 2 50 10,0 40 16 232 48 696-0,5-380 350 2050 2 5/8 65 12,0 40 16 232 48 696-0,5-380 450 3120 3 75 12,0 40 16 232 48 696-0,4-304 500 3450 3 1/8 80 14,0 40 16 232 48 696-0,4-304 650 4390 4 100 15,0 40 16 232 48 696-0,4-304 750 5800 BLAUDIECK LGDSU length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 1 25 6,0 40 * 16 232 48 696-0,8-608 170 760 1 1/4 32 6,0 40 * 16 232 48 696-0,8-608 200 1050 1 9/16 40 7,0 40 * 16 232 48 696-0,8-608 250 1450 2 50 8,0 40 * 16 232 48 696-0,8-608 330 2000 2 5/8 65 8,0 40 * 16 232 48 696-0,8-608 430 2520 3 75 8,0 40 * 16 232 48 696-0,8-608 500 2840 3 1/8 80 8,0 40 * 16 232 48 696-0,8-608 530 3050 4 100 9,0 40 * 16 232 48 696-0,8-608 660 4180 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability
12 FLUOROPAL Food + Drink The best for the food and beverage industry FLUOROPAL Food + Drink is the premium high-end hose for pharmaceutical and cosmetic industrial applications in critical situations as well as in the food and beverage industry. Thanks to its fluor plastic lining, the FLUOROPAL Food + Drink achieves the most extreme temperature ranges. Sustained high temperatures up to +125 C (+257 F) and temporary cleaning temperatures up to +150 C (+320 F) are no problem at all. The all-rounder also features outstanding chemical resistance to all cleaning and sanitizing agents according to our resistance chart. The high-temperature-resistant EPDM cover is ozone- and weather-resistant. Combined with our swaged fitting systems and blue rubber protection rings, the result is the ideal hose assembly. We recommend exclusive use of swaged fittings. length spiral hose working pressure min. burst pressure vacuum min. bending radius weight 1/2 13 4,5 40 16 232 48 696-0,6-456 50 330 3/4 19 5,5 40 * 16 232 48 696-0,8-608 80 650 1 25 6,0 40 * 16 232 48 696-0,8-608 100 830 1 1/4 32 6,0 40 * 16 232 48 696-0,8-608 125 1090 1 9/16 40 7,0 40 * 16 232 48 696-0,8-608 160 1515 2 50 8,0 40 * 16 232 48 696-0,8-608 200 2130 2 5/8 65 8,0 40 * 16 232 48 696-0,8-608 260 2900 3 75 8,0 40 * 16 232 48 696-0,8-608 300 3320 3 1/8 80 8,0 40 * 16 232 48 696-0,8-608 320 3510 Pressure and vacuum based on room temperature / High pressure and/or temperature lead to reduced component durability q White, seamless smooth, anti-adhesive fluoroplastic lining, absolutely neutral to taste and odour q Reinforcements: synthtic fibres q With integrated steel wire helix q Blue, fabric patterned EPDM-cover, resistant to ozone, weather, UV and abrasion q Working pressure up to 16 bar / 232 psi q Temperature resistance from -30 C to +125 C / -22 F to +257 F, temporarily up to +150 C / +302 F q Can be steamed up to +150 C / +302 F (max. 30 minutes) q Meets the requirements of EG 1935/2004, EG 2023/2006 and EU 10/2011 q Meets the recommendation XXI cat. 2 of BfR and FDA (21 CFR 177.1550) q Complies with USP Class VI
13 TRIX MULTIFOOD The versatile food hose TRIX MULTIFOOD is the universal hose for all food and beverage processing companies. In addition to milk dairies, cheese dairies, margarine factories, canteen kitchens, fish products and fish conservation factories, as well as breweries and slaughterhouses, it can also be used in oil mills, rendering plants, butchery plants, and jam factories. The hose is suitable for conveying milk, whey, and hot water with temperatures up to 90 C (+194 F). q White, homogeneous, smooth, NBR-lining, absolutely neutral to taste and odour q Reinforcements: synthetic fibres q Blue / White, smooth NBR-cover, resistant to ozone, weather, UV, oils, fats and abrasion q Working pressure up to 20 bar / 290 psi q Temperature resistance from -20 C to +90 C / -4 F to +194 F q Can be steamed up to 6 bar / 87 psi (+164 C / +327 F) for the purpose of sterilization only open system q Meets the requirements of EG 1935/2004 and EG 2023/2006, FDA (21 CFR 177.2600) TRIX MULTIFOOD - white + blue length working pressure min. burst pressure min. bending radius weight zoll / inch mm mm m bar psi bar psi aprx. mm aprx. g/m 1/2 13 5,0 40 20 290 60 870 95 430 5/8 16 5,0 40 20 290 60 870 115 500 3/4 19 6,0 40 20 290 60 870 150 700 1 25 7,0 40 20 290 60 870 200 1050 Pressure based on room temperature / High pressure and/or temperature lead to reduced component durability
14 CONTI CLEANJET - FDA The ideal cleaning hose for conveying cold and hot water CONTI CLEANJET - FDA is the ideal cleaning hose for food and beverage processing companies, canteen kitchens, and the food and beverage industry. The hose is suitable for conveying cold and hot water with temperatures up to +80 C / +176 F. It can also be used to convey liquid, oil-, and grease-based food. q Bright, non-porous, smooth NBR inner lining q Reinforcements: synthtetic fibres q Blue, fat resistant NBR cover (also chicken fat), resistant to ozone, weather, UV and abrasion q In different pressure stages up to 90 bar / 1305 psi q Temperature resistance from -20 C to +80 C / -4 F to +176 F, temporarily up to +100 C / +212 F q Can be steamed up to 6 bar / 87 psi (+164 C / +327 F) for the purpose of sterilization only open system q Highly flexible q Resistant to oils and grease inside and outside q Meets the requirements of EG 1935/2004 and EG 2023/2006 q Meets FDA (21 CFR 177.2600) length working pressure min. burst pressure min. bending radius weight zoll / inch mm mm m bar psi bar psi aprx. mm aprx. g/m 1/2 12,5 4,8 > 5 90 1305 360 5221 80 335 1/2 13 4,0 40 10 145 30 435 130 320 5/8 15 4,5 40 10 145 30 435 150 425 3/4 19 4,5 40 10 145 30 435 190 460 Pressure based on room temperature / High pressure and/or temperature lead to reduced component durability
15 Coupling System BLAUDIECK + PAGUFIX 3000 in accordance with DIN 11851 To meet more stringent hygiene and safety requirements in the brewing, beverage, and food industries, ContiTech offers the PAGUFIX 3000 swaged fitting system and the BLAUDIECK fitting system, which set new standards in quality and swaging technology. Manufactured in accordance with DIN 11851 from the material 1.4301 and available in all common hose s, these fitting systems are the ideal connection for all beer, beverage, and food hoses from ContiTech Schlauch GmbH whether they contain a steel wire helix or not. Suitable rubber protection rings are available in blue. ContiTech delivers every required hose length fully assembled on request. Of course, these high-quality fittings are also available on request in other material grades and special designs, ensuring that they can be adapted to best meet individual specifications, e.g. SMS 1145, IDF ISO 2853, RJT BS 4825, DS 722, Aseptic DIN 11864 Part 1, Clamp, open welding end System BLAUDIECK PAGUFIX 3000 q Smooth and hygienically-clean connection, without any transition, between hose lining and coupling q Hose end sealed tightly (no wicking action) q Resistance to pull-off forces at working pressure q No damage to the inner lining from fitting process q No change to cross-section in the coupling area q Piggable q Working pressure up to 12 bar / 174 psi, burst pressure up to 48 bar / 696 psi q Smooth and hygienically-clean connection, without any transition, between hose lining and coupling q Hose end sealed tightly (no wicking action) q Very high pressure stability and resistance to pull-off forces up to 50 bar, even if subjected to a hot cleaning process q No damage to lining through swaging process q Working pressure up to 16 bar / 232 psi, burst pressure up to 48 bar / 696 psi
16 Water-saving gun DINGA Saving water and protecting the environment Water-saving gun Hot water-saving gun I Hot water-saving gun II The water-saving gun DINGA from ContiTech Schlauch GmbH is extremely tough and durable thanks to its high-quality brass/ stainless steel construction. In addition, it is protected against impact, heat, and cold by a caustic solutions- and acid-resistant rubber jacket. This nozzle cuts water and energy costs considerably and helps protect the environment when no harmful chemicals are used during the cleaning process. The desired jet strength can be adjusted continuously from a fine spray mist to a concentrated jet. With these features, it is ideally suited for gentle and effective cleaning in practically any operation. q Working pressure up to 25 bar / 363 psi q Water temperature max. +50 C / +122 F (water-saving gun), max. +95 C / +203 F (hot-water saving gun) q Water flow 25 liters/minute at 5 bar / 72 psi q Gentle and environmentally friendly cleaning q Tough and durable q Resistant to caustic solutions and acids q Impact-, heat-, and cold-resistant q Continuously adjustable jet strength q Female thread 1/2 q Hose connections available in 1/2, 3/4, and 1 q Replacement parts on request
17 AQUAPAL The highly-flexible drinking water hose The ideal drinking water hose for use in the food and beverage industry, in the broad area of camping and RV vehicle needs, for filling drinking water tanks, in canteen kitchens, for municipal emergency supply lines, open-air events, and many other areas. The special transparent, plastomer, and plasticizer-free inner lining of the hose is homogeneous, smooth and absolutely neutral to taste and odour. AQUAPAL meets all the German recommendations and regulations for the transport of potable water. q Special transparent inner lining, free of plasticisers q Reinforcements: synthetic fibres q Blue, fabric patterned NBR-cover, resistant to ozone, weather, UV, oils, fats and abrasion q Working pressure up to 20 bar / 290 psi q Temperature resistance from -30 C to +90 C / -22 F to +194 F q Can be steamed up to +130 C / +266 F (max. 30 minutes) q Absolutely neutral to taste and odour q Highly flexible, can be overrun (except construction with steel wire helix) q Meets the KTW-Leitlinie Rohre, DVGW W270, DVGW VP 549 and WRAS q Meets the requirements of EG 1935/2004, EG 2023/2006 and EU 10/2011 q Meets FDA (21 CFR 177.2600) q 3 years warranty length spiral hose working pressure min. burst pressure min. bending radius weight zoll / inch mm mm m bar psi bar psi aprx. mm aprx. g/m 1/6 4 2,5 40 20 290 60 870 25 75 1/3 8 3,0 40 20 290 60 870 50 140 3/8 10 3,6 40 20 290 60 870 60 210 1/2 13 3,6 40 20 290 60 870 75 250 5/8 16 3,6 40 20 290 60 870 95 300 3/4 19 4,2 40 20 290 60 870 110 420 3/4 19 6,0 40 * 20 290 60 870 90 780 7/8 22 4,5 40 20 290 60 870 130 510 1 25 4,5 40 20 290 60 870 145 570 1 25 6,0 40 * 20 290 60 870 115 965 1 1/4 32 5,5 40 20 290 60 870 280 870 1 1/4 32 6,0 40 * 20 290 60 870 160 1150 1 1/2 38 6,5 40 20 290 60 870 330 1200 2 50 7,5 40 20 290 60 870 435 1790 2 50 7,5 40 * 20 290 60 870 250 2290 3 75 7,5 40 * 20 290 60 870 375 3300 4 100 8,0 40 * 20 290 60 870 500 4715 Pressure based on room temperature / High pressure and/or temperature lead to reduced component durability / Warranty refers to faulty material and manufacture provided that couplings have been fitted by experts, that the recommended working conditions have been respected and that the hose has been used properly
18 PERLAPAL W and PERLAPAL S Clean reliably and safely The high-performance, safe hot water and steam hoses PERLAPAL W and PERLAPAL S are especially designed for cleaning purposes in the food, pharmaceutical, and cosmetic industries. The hoses can be used to safely transport hot water up to +95 C (+203 F), and steam up to +164 C (+327 F) - for open-end discharge only. q White or black, non-porous, smooth, and homogeneous CIIR inner lining q Reinforcements: synthetic fibres q Blue, fabric patterned NBR-cover, resistant to ozone, weather, UV, fats, oils and abrasion q Working pressure up to 6 bar / 87 psi (steam) or 20 bar / 290 psi (cold water) q Temperature resistance from -30 C to +95 C / -22 F to +203 F (hot water), max. +164 C / +327 F (steam only open system) q 2 years warranty PERLAPAL W length working pressure min. burst pressure min. bending radius weight zoll / inch mm mm m bar psi bar psi aprx. mm aprx. g/m 1/2 13 5,0 40 20 290 60 870 80 400 5/8 16 5,5 40 20 290 60 870 100 500 3/4 19 6,0 40 20 290 60 870 115 600 1 25 7,0 40 20 290 60 870 150 800 1 1/4 32 7,0 40 20 290 60 870 195 1200 1 1/2 38 8,0 40 20 290 60 870 230 1500 2 50 8,0 40 20 290 60 870 300 1900 PERLAPAL S length working pressure min. burst pressure min. bending radius weight zoll / inch mm mm m bar psi bar psi aprx. mm aprx. g/m 1/2 13 5,0 40 20 290 60 870 80 400 5/8 16 5,5 40 20 290 60 870 100 500 3/4 19 6,0 40 20 290 60 870 115 600 7/8 22 6,0 40 20 290 60 870 135 700 1 25 7,0 40 20 290 60 870 150 800 1 1/9 28 7,0 40 20 290 60 870 170 1000 1 1/4 32 7,0 40 20 290 60 870 195 1200 1 1/2 38 8,0 40 20 290 60 870 230 1500 2 50 8,0 40 20 290 60 870 300 1900 High pressure and/or temperature lead to reduced component durability / Warranty refers to faulty material and manufacture provided that couplings have been fitted by experts, that the recommended working conditions have been respected and that the hose has been used properly
19 Recommended cleaning when using ContiTech hoses for the food and beverage industry Cleaning before first use Elastomer hoses may have a slight odor of their own, which is technologically unavoidable and can be eliminated by proper cleaning. We therefore recommend the following cleaning procedure before first use: q Fill the hose with hot water q Store in the hose for at least 10 hours q Empty the hose We then recommend one of the following cleaning processes: Cleaning agents Water Steam Chemicals Caustic Soda (NaOH) Hydrogen peroxid (H 2 O 2 ) Nitric acid (HNO 3 ) Temperature and duration + 90 C max. 20 minutes 2x + 130 C max. 20 minutes Temperature and duration 2 % at room temperature max. 30 minutes 0,15 % at room temperature max. 30 minutes 0,15 % at room temperature max. 30 minutes Standard cleaning After use or at regular intervals, the hose must be treated with an ordinary cleaning and sanitizing agent. For detailed information and to choose a suitable cleaning and sanitizing agent, please refer to our complete resistance list. Please observe our recommendations on storing and maintaining hoses. In all cases the hose must be rinsed with tap water! If the hose still unexpectedly gives off an odor, several cleaning processes should be conducted consecutively. Special features of extended disinfection cycles In the case of extended disinfection cycles such as those at the weekend or on public holidays notwithstanding the concentration specifications of the disinfection manufacturer, the concentrations are to be reduced by at least 50%.
Industrial Fluid Systems Market segment Industrial Hoses Contact ContiTech Schlauch GmbH Continentalstraße 3-5 D-34497 Korbach Phone +49 (0) 5631 58-2575 E-mail industrial.hoses@fluid.contitech.de www.contitech.de/ih ContiTech. Engineering Next Level As a division of the Continental Group, ContiTech is a recognised innovation and technology leader in natural rubber and plastics. As an industry partner with a firm future ahead of us, we engineer solutions both with and for our customers around the world. Our bespoke solutions are specially tailored to meet the needs of the market. With extensive expertise in materials and processes, we are able to develop cutting-edge technologies while ensuring we make responsible use of resources. We are quick to respond to important technological trends, such as function integration, lightweight engineering and the reduction of complexity, and offer a range of relevant products and services. That way, when you need us, you ll find we re already there. Learn more about the contents of this brochure. ContiTech industrial hose program Drinking water hoses Hoses for milk collecting vehicles Hoses for the food and beverage industry Together with the technical trade, we are developing further hose solutions for your specific application. Multipurpose hoses for the food, pharmaceutical and cosmetic industry Hoses for the brewing, beverage and liquor industry The content of this publication is not legally binding and is provided as information only. The trademarks displayed in this publication are the property of Continental AG and/or its affiliates. Copyright 2015 ContiTech AG. All rights reserved. For complete information go to: www.contitech.de/discl_en WT 1625 GB 10.14 (01) Printed with ContiTech offset printing blankets on bleached paper free of chlorine