Data Pack G Issued November 2005 Data Sheet Limited life clothing Supplied to RS by PPE however does not specify the standard of protective clothing required beyond that it must be suitable. Introduction Limited-life protective clothing is the safe and costeffective choice of work clothing to choose when: The process is hazardous and the worker may be harmed by contamination to the skin by substances used at work The process must be protected from the worker There is a one-off dirty task where normal work clothes need to be kept clean. Protection offered by Kleenguard coveralls is far greater than traditional textiles, while offering the wearer greater comfort in use than other non-woven garments and heavy duty PVC suits. There are several pieces of legislation which state how and when protective clothing should be worn. COSHH The Control of Substances Hazardous to Health regulations (COSHH) in force since October 1989, cover the assessment, control and monitoring of hazardous substances in the workplace, and list a number of control measures. PPE (Personal Protective Equipment) is one of these measures, though it is the last resort measure if the hazard cannot be removed in any other way. Personal Protective Equipment (PPE) Regulations 1992 This recent legislation aims to take COSHH a stage further by: Setting standards for protective equipment across Europe, using the CE mark Categorising the type of protective equipment for use in different environments into complex, simple and intermediate. The RS/ s limited-life clothing falls under these regulations and most is categorised as complex design, because some of the processes which they guard against could be life-threatening (eg. chemical attack). All limited-life clothing must be subject to typeexamination by an approved body. The clothing supplied by RS will carry the appropriate CE mark and have been approved to the specific EN number. The employer must provide garments free of charge to employees which are: appropriate for the risk capable of fitting correctly comfortable to wear carry a CE mark. The employer must also train the wearer on how, when, and what protective clothing must be worn, and ensure that clothing is properly worn by employees. Guidance for use symbols To aid the choice of the correct garment for the job in hand the following system of identification has been used in this data sheet and on garments themselves. Anti-static Low limit Water based liquid BS 5958 BS 6909:1988 splash protection DIN 54345 T1 (108-1010W) (>5mm <100 particles) EN368:1990 (30%H2SO4) (P<1%) Water resistance General protection Chemical splash protection dirt and oil EN368:1990 ISO 5082 (Butan-1-01) (>60N) (P<5%)
The fabric Pioneered by in the USA, this three layered polypropylene fabric protects, whilst allowing body heat and perspiration to evaporate. The two outer layers provide strength, durability and abrasion resistance The microfine middle layer is the filter barrier keeping out hazardous particles but allowing the wearer to breathe. Bonded together, the result is a tough cloth-like fabric providing a high degree of protection with comfort. Strong seams Triple stitch overlock designed seams proved extra strength and barrier properties. Quality silicone free thread. Kleenguard EP coverall EN 368:1990 Premium quality protection against chemical splash and spray Particle protection All Kleenguard fabrics offer a high degree of protection against dust and fibres. In independent tests Kleenguard coveralls outperform traditional woven materials. An important aspect of the level of protection afforded by a garment is the quality of the seam construction. Due to the high barrier properties of the triple stitch overlock designed seams used in the garment, Kleenguard coveralls provide better total protection against dust and liquid contaminants in both woven and unwoven protective clothing. Garment design The Kleenguard coveralls have been designed and developed to offer the wearer the maximum level of protection, comfort and durability in use. Use of the exclusive T-style design and generous sizing gives the user ample manoeuvrability and comfort in use, reducing the risk of tears or split seams and making the garment last longer. T-style design Provides for increased freedom of the upper body and arms, and reduces the strain placed on garment seams during stretching and bending, reduces risk of splitting, extending garment life Elasticated waist Tailors coveralls close to the body for safety and improved fit Elasticated ankle For a more comfortable fit and enclosed protection Elasticated hood Fits close to face to protect head from contamination Quality zip Full length, quality zip with stopper to prevent seam strain. Extended zip flap for greater protection Treated for superior protection against chemical splash and spray, these high performance, premium quality anti-static garments offer a high level of personal protection and user comfort against a wide range of both organic and water based chemicals. Suitable for use against non-toxic chemicals including pesticides and herbicides and in inflammable or explosive environments. This blue garment is both lightweight yet durable and robust for use in extreme engineering environments. Can be used instead of textiles for general protection. Coverall features elasticated hood, waist, ankles and cuffs to limit fluids entering the suit. Can be used instead of textiles for general protection. Will withstand up to 5 days continuous use. Tested in accordance with EN 368:1990 and EN 368 Passes BS 5958 for anti-static properties (10 8-10 10 Ω) Suitable for use against non-toxic chemicals including pesticides and inflammable or explosive environments Repeat use in strenuous wash conditions. 2
Kleenguard coveralls for use with pesticides The use of pesticides is regulated by the COSHH regulations and the Control of Pesticides Regulations 1986. The latter Regulations require protective clothing to be worn when operators use pesticides. Providing suitable additional precautions are taken, such as face shields, protective gloves etc., Kleenguard EP coveralls are an effective method of safeguarding the operator whilst preparing or applying pesticides. The tests carried out, shown in the table below, show when to use EP coveralls to meet the legal requirements for a coverall. EP coveralls are not suitable for use with very toxic substances or when spraying undiluted liquid toxic substances. A DP apron should be worn with any pesticide containing a solvent in its formulation. Harmful/ Non- Operation Very toxic Toxic Irritant classified Liquid Granule Liquid Granule Liquid Granule Liquid Granule Opening containers NR + Mixing contents NR + Diluting contents NR + Transferring contents NR + Washing out containers NR + Adjusting apparatus NR + Clearing spillages NR Applying granular NA NA NA NA pesticides Spraying in greenhouse and any other crops (except bushes, trees, climbing plants) Washing or cleaning spraying apparatus, soil application apparatus, soil-injection apparatus or granule replacement apparatus (including aircraft and their apparatus) Acting as ground marker in spraying operations, and during granule placement + providing a Kleenguard DP apron is worn. NR = not recommended = recommended NA = not applicable. Sizing chart NA NA NA NA Length (head to Sizing cm/inches Chest Waist foot) Medium cm 104-112 84-96 170-182 inches 40-44 33-37 69-71 Large cm 112-120 96-108 182-184 inches 44-47 37-42 71-72 X-Large cm 120-128 106-112 184-188 inches 47-50 42-44 72-74 Note: These garments are to be worn over existing work clothes. RS Description Size part no. stock no. EP coverall M 9626 111-239 EP coverall L 9627 111-245 EP coverall XL 9628 111-251 CP coverall EN340 Low lint, anti-static chemical splash protection A new garment that meets the new European Approvals as required by the PPE Regulations 1992, designed for short use tasks in critical areas. Specially treated to minimise lint levels and reduce static build-up. This garment is for use in areas where the process must be protected as well as the operator eg. in the pharmaceutical, chemical, food and electronics industries. Internal leg seams further reduce the possibility of fibre contamination. Can be used for splash and spray protection against low toxicity chemicals. Add elasticated hood, ankles and cuffs. Fabric guaranteed silicone free 97% repellency from paints and solvents (using test standard ISO 6530:1980) Finishing materials eg. zip, thread, and elastic guaranteed silicone free Passes BS 5958 for anti-static properties (10 8-10 10 Ω) Passes BS 6909: 1988 for >5µm<100µm particles Chemical splash protection tested to EN368. Kleenguard CP coveralls for use with spray paint Kleenguard CP coveralls have been treated to protect against chemical compounds used in the application of spray paint. They have also been treated to tie down any surface fibres to minimise lint. Kleenguard CP coveralls are silicone free. 3
Splash/Spray protection comparison: Kleenguard CP Coveralls Alternative non-woven (ISO 6530:1980) Repellency % Penetration Repellency % Penetration Acrylic paint 96.7 0 Cellulose paint* 80 0 Toluene 97 0.6 92.2 1 Xylene 97.7 1.3 75.0 9.4 *Isocyanate carrier Due to the nature of the liquid, cellulose paint does not run off CP material Note: Isocyanates are reactive chemical compounds which are respiratory sensitisers and can cause breathing difficulties. They are therefore a respiratory hazard and suitable respiratory protection must be worn. Sizing chart Length (head to Sizing cm/inches Chest Waist foot) Medium cm 104-112 88-96 164-176 inches 41-44 34-37 64-69 Large cm 112-116 96-104 176-182 inches 44-46 37-41 69-71 X-Large cm 116-128 104-112 182-188 inches 46-51 41-44 71-74 Note: These garments are to be worn over existing clothing. Description Size part no. CP coverall M 9826 CP coverall L 9827 CP coverall XL 9828 EP coats Anti-static, chemical splash protection Anti-static and chemical splash protection combined with low linting properties make this product ideal for use in laboratories, electronic assembly, food preparation, visitors touring companies etc. Due to the unique triple layer polypropylene fabric these garments avoid the costs incurred when laundering, and renting and are recyclable. Passes BS5958 for anti-static properties Styled back vent, collar, popper fastening, breast and hip pockets Treated for protection against splash and spray from most organic and water based chemicals Tested in accordance with EN 368: 1990 (Burton -1-01; PC5%). Test results for the EP material against some of the more common chemicals Splash/Spray protection comparison: Kleenguard Woven poly EP fabric cotton fabric Contamination Repellency % Penetration % Repellency % Penetration % Pesticide spray (simulated) 97 Less than 0.6 7.0 59.5 Propionic acid (common organic acid used 96 Less than 0.6 1.0 52.0 in pesticides) Acrylic paint 92 Less than 0.6 60.0 11.5 Cellulose paint mixture 97 Less than 0.6 55.0 17.0 Motor oil NA* Less than 0.6 63.0 11.5 Water and detergent 97 Less than 0.6 7.0 59.5 Water based acids (sulphuric) 97 Less than 0.6 87.0 7.7 Isopropyl alchohol 97 Less than 0.6 Sodium hydroxide 98 Less than 0.6 (caustic soda) Xylene 95 Less than 0.6 Water at 80 C 96 Less than 0.6 * By nature of the liquid, motor oil does not run off Kleenguard fabric but it does not penetrate to an appreciable degree. Kleenguard EP coveralls are also tested to the new standard EN 368:1990 and a version of the whole suit spray test (EN 468) and pass successfully. Sizing chart Sizing cm/inches Chest Length Medium cm 120 107 inches 47 42 Large cm 128 109 inches 50 43 X-Large cm 138 111 inches 54 44 A breathable, comfortable, protective coat that has been especially styled to combine practicality with design. 4
Description Size part no. EP coat M 9611 EP coat L 9612 EP coat XL 9613 Note: EP coat can be cut to suit length and will not fray. Accessories EP overboot (Non-slip sole) DP apron 1.35m long Premium quality protection against splash and spray with an anti-slip boot sole with elasticated top. Antistatic material prevents build up of charge. Boots available in one size only to fit all sizes of shoe. Description part no. EP Overboot 8277 Supplied in packs of 10. General information Flammability CP/EP RS/ recommends that wearers should not come into contact with surfaces hotter than 60 C. A strong lightweight material polyethylene coated providing protection against liquids under pressure. Protection against non-toxic chemicals plus MEKbutane, petroleum, trichloroethylene, and polyurethane thinners (using test standard ISO 6530: 1980). Description part no. DP apron 1.35m 8285 The melting point of Kleenguard CP/EP fabric remains at 150 C and that of Kleenguard DP fabric at 110 C. The material used for all Kleenguard coveralls (except DP coveralls meets the requirements of flammability Class S-c of DIN 54336. This means the material does not ignite after the application of a flame for 10 seconds. Kleenguard material will shrink away from a heat source. Kleenguard DP coveralls meet the requirements of flammability index S-d as per DIN 54336. Anti-static properties passes BS 5958 The fabric used for Kleenguard EP and CP coveralls has an anti-static treatment, giving it a resistivity level below the maximum safe value laid down by the BS test method 6524. Note: Washing affects the anti-static properties. 5
Low lint test BS6909:1988 >5μm<100 particles For applications where the process needs to be protected, Kleenguard CP coveralls are specifically treated to tie down any surface fibres using a calendering process to minimise linting. All seams on the CP garments are internal to further minimise lint levels. Chemical degradation non-reactive The non-woven material used in Kleenguard coveralls is 100% polypropylene and non-reactive to most common chemicals. Contact for specific information. Garment care Incineration Once garments have become heavily contaminated, final disposal should be via incineration. Note: If hazardous contamination dispose as recommended by relevant codes of practice. When polypropylene fabrics are burned in the presence of adequate oxygen, complete combustion will occur with the formation of carbon dioxide and water. If burned in an atmosphere that is relatively lacking in oxygen, polypropylene will behave in the manner of other petrochemicals by producing carbon monoxide and low molecular weight hydrocarbon compounds. Kleenguard is a registered trade mark of. Wash as Synthetics Do not wash Do not iron Do not machine dry Do not dry clean Do not bleach Light non-hazardous contamination can be removed at the end of each usage by either 1. Hosing down inside and out, then left to dry before re-use or storage or 2. Laundering The garments are washable. Use a warm water wash not exceeding 100 F/40 C. Dry naturally on an air only cycle not exceeding 160 F/70 C. Do not use gas driers as hot spots could cause melting or shrinkage. Ironing is not recommended. Ideally, contaminated protective clothing should not be laundered at home. Note: Treated garments (CP and EP coveralls) should not be washed since anti-static and chemical repellency properties cannot be guaranteed. Coveralls should be inspected before reusing; torn coveralls should be discarded. Autoclaving safe Kleenguard EP coats were autoclaved up to 6 times at 136 C. The material was then tested to determine the extent of degradation. The garments survived very well with no shrinkage or loss of protective qualities. The information provided in RS technical literature is believed to be accurate and reliable; however, RS Components assumes no responsibility for inaccuracies or omissions, or for the use of this information, and all use of such information shall be entirely at the user s own risk. No responsibility is assumed by RS Components for any infringements of patents or other rights of third parties which may result from its use. Specifications shown in RS Components technical literature are subject to change without notice. RS Components, PO Box 99, Corby, Northants, NN17 9RS Telephone: 01536 201234 An Electrocomponents Company RS Components 1997