Custom made Awnings and Blinds Item No 0759 INSTALLATION INSTRUCTIONS for vertical awnings
IMPORTANT INFORMATION BEFORE INSTALLING YOUR Updated 08/09/15 AN AWNING INSTALLATION IS A HOME IMPROVEMENT PROJECT REQUIRING STRICT ADHERENCE TO THE ENCLOSED INSTRUCTIONS. IF AFTER READING THE INSTRUCTIONS, YOU HAVE ANY QUESTIONS, OR DO NOT POSSESS A FULL UNDERSTANDING OF THE TECHNIQUE AND/OR ABILITY REQUIRED TO SAFELY INSTALL AND OPERATE YOUR AWNING, DO NOT PROCEED. CONTACT CUSTOMER SERVICE AT 1800 099 999 TO REQUEST AN INSTALLATION QUOTATION. NOTE: If the awning is motorised, you will need to use our professional authorised installer to prevent voiding the warranty. YOU ARE INSTALLING YOUR AWNING AT YOUR RISK. We SHALL NOT be liable for any damages whatsoever, and in particular, shall not be liable for any special, indirect, consequential, or incidental damages, or damages for lost profits, loss of revenue, or loss of use, PERSONAL INJURY OR PROPERTY DAMAGE arising out of or related to the INSTALLATION OF YOUR AWNING OR RELATED COMPONENTS. Installation of your Awning Ÿ When unpacking your awning, take care to protect the awning from accidental damage or soiling. Ÿ Do not drop or drag the awning on the ground. Ÿ When removing the protective wrapping from the awning, do not use a knife or box cutter to the wrapping as you could accidentally slice into your awning fabric. Ÿ Your awning has been shipped to you partially assembled but it is important to follow this instruction manual to securely fasten the mounting brackets to your home and install the awning. Ÿ Please read these instructions completely before installing your Vertical awning. Ÿ You will need an assistant(s) for installation. Ÿ Left and Right references are as you are facing the house. Ÿ You have been provided with the proper brackets, gearbox screws, nuts and bolts for pivot pin and plate for mounting the awning, but you will need to provide the drill and bits (and fixings if required) once determining the fixing surface. (See previous page for tools required). 2
Tools required Before starting you will need the following; (PLEASE NOTE: Fixing screws and wall plugs will need to be purchased from your local Bunnings Store, for either wood, concrete, brick etc see fixings reference details) An assistant Tape Measure Step Ladder Drill Drill Bits Power or Battery Masonry may be required Pencil Spirit Level Allen Keys Size Required depends on fixing option chosen Screwdrivers Flat head Phillips Head Spanner Size Required depends on fixing option chosen Chalk Line Fixings We recommend you seek advice on any fixings you require from your local hardware store. As every surface structure varies the types listed below on the chart are purely a guide. Check what surface you are drilling into and match to fixing accordingly. Description Vertical Awning CONCRETE: Dyna Bolts 5x50mm TIMBER: Hex Head Screws 12x35mm Nut, Bolt & Washers Wall Plugs suited to the above fixings 3
For Strap & Buckle Lockdown or Clip System Lockdown Note: Refer to Wire Guide Installation and Side Channel for separate Installation instructions Step One I) Measure up 300mm above the window from the mounting location starting on the left side and make a mark at the desired mounting location, then the right side (Dia 1/i). ii) Using a chalk line string, snap a level line the width of the awning. mark at each end left to right 300mm (Dia 1/i) Step Two i) Hold the bracket in the required mounting position and mark (Dia 2/i) clearly the holes for drilling (work with one bracket at a time). ii) Check for level positioning with the spirit level of the brackets, a minor adjustment of the brackets may be required. (Dia 2/i) Step Three i) With the brackets installed, unwind the awning two turns and insert the square drive end into the gearbox (Dia 3/i). ii) Once the end drive is fitted, the pivot pin can now be inserted into the idler and attach to the brackets (Dia 3/ii). iii) Secure awning into place (Dia 3/ii). (Dia 3/i) (Dia 3/ii) (Dia 3/iii) 4
Step Four i) With the awning now held in place, secure the pivot pin into plate by pushing the R clip in through the front and back holes in the plate (Dia 4/i). (Dia 4/i) push the R clip in Step Five i) Wind the vertical awning down to the position required for fixing the bottom rail to the ground/wall at each end of the awning and secure clip (or strap and buckle) to base anchor (Dia 5/i). (Dia 4/i) END As an example, we have shown a round bottom rail with stainless steel clip (Dia 5/i) 5
For Wire Guide Lockdown System Note: Refer to Strap and Clip Systems and Side Channel for separate Installation instructions Additional Tools Electric Angle Grinder Grinding Discs Pliers Electrical Tape stainless steel wire guide Note: Ÿ Level Mounting is critical for the correct operation of this awning system (always use a spirit level). Ÿ Always use the correct mounting screws or bolts for mounting (not included see page 2) to the desired application ie. Gyprock, Timber, Masonry, Steel or Aluminium etc. Ÿ For brick or rendered surfaces, make sure drilling is no closer than 25mm from edge of surfaces as the brick or render my chip or break out. Ÿ The most important procedure installing these awnings, is to be sure that the correct anchorage method has been used so that the mounting area (ie walls or eaves) is able to support the weight of the awning and its operation. Step One to Four Follow instructions One to Four of Strap and Buckle Lockdown or Clip Lockdown Systems Step Five i) Install the Bottom L Brackets: For L Bracket Installation, ensure that there is enough clearance from the bottom (Dia C5/i). NOTE: Align the brackets so that the stainless steel cables hang vertically and parallel to each other. If using a masonry drill bit make sure the drill is set to the hammer setting. (Dia C5/i) 6
Step Six i) The stainless steel cable is supplied longer than required. If trimming of the cable is required, use an angle grinder and small cutting disc. Wrap the area with electrical tape before cutting this will help prevent any fraying of the cable (Dia C6/i). Cut the cable at an angle, this gives a leading edge. (Dia C6/i) Cut on an angle Step Seven i) Determine the length of the cable. ii) Measure from the top of the bracket to just below the bottom L bracket (Dia C7/i) measure as shown Step Eight (Dia C7/i) Attaching the cable: Note: Attach the wire guide cable BEFORE installing the awning into place (as you will need to use the angle grinder to trim excess cable). a) Remove the nut, push the cable through t h e t o p a s shown as far into the bush as possible. b) Secure bush i n t o t h e L bracket, attach and tighten nut. Then secure bush b y t i g h t e n i n g with allen key. c) Next thread cable through the wire guide ( t h e s e a r e a t t a c h e d t o each end of the bottom rail). d) Take off the wire guide top bush with allen key from the top bracket and pull apart, thread the cable through the hole as shown and clip back together matching grooves. e) To re-attach to the top bracket use an allen key and secure top bush take care not to tighten too much this is the final process). 7
Step Nine i) Trim off any excess cable with angle grinder. Leaving 3-4mm cable exposed for final tightening. ii) Repeat Step Eight for other side. iii) Using pliers hold the cable firmly and pull tightly then with allen key secure bush tightly onto bracket. End (Dia C9) For Side Channel Installation (Face Fix, Reveal Fit and Recess Fit) Note: Refer to Wire Guide, Clip and Strap for separate Installation instructions Additional Tools WALL MOUNTED FACE FIX Step One to Four Wall plugs may be necessary (not included) Follow instructions One to Four of Strap and Buckle Lockdown or Clip Lockdown Systems Step Five 7mm i) Using a chalk string line mark a straight line (ensure the line is square to the awning, this is critical) from under the top bracket down to the full length of the side channel. Repeat for the other side. ii) On the first side channel starting approx 30mm down from the top mark the first drill hole then in increments of 500mm approx. iii) Drill a 12.5mm hole on the front of the side channel, then drill a 7mm hole directly through on the back of the channel (Dia D5/iii) 7mm hole at the back 500mm approx 500mm approx Side Channel Dia D5/i 12.5mm hole at the front LEFT FRONT VIEW 12.5mm Front on view 12.5mm hole at the front 7mm hole at the back Side Channel 8
Step Six i) Attach the side channels to wall using the appropriate drill and bits depending on the surface. ii) Drill and fasten the top hole first then ensure the side channel is sitting square check with a spirit level. iv) Drill and fasten remaining screws. Repeat for other side. (Dia D6/i) Step Seven i) Gently slide the awning into the side channel ensure that the awning slides freely in the channels. END (Dia D7/i) FOR POST AND REVEAL MOUNTED Step One i) You will need to determine the mounting process for the top bracket Post Mounted (Dis E1/i) - suited for free standing posts ie around verandah areas, not always suited depending on the size of the awning as only part of the bracket is actually used. Reveal Mounted (Dis E1/ii) - suited for under verandah areas and window frames Post Mount (Dia E1/i) Reveal Fit (Dia E1/ii) Looking up at the bracket 9
Step One to Four Follow instructions One to Four of Strap and Buckle Lockdown or Clip Lockdown Systems Step Five i) Using a chalk string line mark a straight line (ensure the line is square to the awning, this is critical) from under the top bracket down to the full length of the side channel. Repeat for the other side. Post Mount 7mm hole at the back Reveal Fit 7mm hole at the back Side Channel ii) On the first side channel starting approx 30mm down from the top mark the first drill hole then in increments of 500mm approx. iii) Drill a 12.5mm hole on the front of the side channel, then drill a 7mm hole directly through on the back of the channel as shown(dia E5/i). 12.5mm hole at the front Side Channel Dia E5/i 12.5mm hole at the front Dia E5/i Step Six i) Attach the side channels to surface using the appropriate drill and bits depending on the surface. Post Mount Reveal Fit ii) Drill and fasten the top hole first then ensure the side channel is sitting square check with a spirit level. iv) Drill and fasten remaining screws. Repeat for other side. Step Seven i) Gently slide the awning into the side channel ensure that the awning slides freely in the channels. END 10
Option A Shows post mount Option B Shows reveal mount 11
Care and Maintenance Instructions General care and maintenance of your Sunline Vertical Awning WARNING: Ÿ Prior to operating the Sunline awning, be sure that no objects or persons can come in contact with it as it opens and closes. Keep children away from any moving parts of the awning as it operates. Failure to do so could result in personal injury. Ÿ Never attempt to hang items from any part of the awning, except those accessories that are supplied by the manufacturer. Ÿ Never attempt to repair or disassemble any part of the awning without following replacement part procedures supplied by the manufacturer. Trying to do so without proper instructions could result in personal injury. Ÿ It is normal for the fabric to form waves or wrinkles at the hemmed edges as the awning rolls up. This is because the fabric layer is double along the edges. Ÿ Never use a barbeque grill, any type of patio heater or fireplace near your Sunline awning. Doing so could result in the fabric burning or melting and could result in personal injury. PROTECTING THE FABRIC FROM MILDEW Ÿ If it is necessary to roll the awning up wet, be sure to extend it out to dry when the weather is better. Ÿ While the awning fabric itself won t mildew, mildew can form on the dust and dirt allowed to accumulate on the fabric. Ÿ If the fabric is rolled up and stored when wet, the moisture will promote the formation of mildew. CLEANING THE FABRICS/PVC Ÿ It is recommended to use VuPlex an effective product to clean, polish and remove static on clear and coloured plastics. Ÿ DO NOT use caustic cleaners. Ÿ To clean fabrics,clean with spraying of luke warm water and a mild soap while gently brushing. Rinse thoroughly with clean water to remove any soap residue. Thoroughly dry before rolling away. Ÿ Cleaning the awning regularly with mild soap and water will extend the life of the fabric. 12