c Parts Manual Model Serial Number 77F-RC-2N 788 corporation OR Write: Cascade Corporation, P.O. Box 2087, Portland, OR 97220 Internet: www.cascorp.com
All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. Includes all Service manuals listed in a -ring binder for $0.00. Cascade is a Registered Trademark of Cascade Corporation 5 Safety Decals 2 2 cascade SHORT ARM Can Be Moved Only When Clamp Is In 5 Position RC0.ill cascade 029 CAUTION NO HAND HOLD 5 Roll Clamp Safety Decals 5595 No Hand Hold Decal 2 029 Short Arm Rotation Position Decal 508 Caution Decal 7950 No Step Decal 5 577 Trapped Pressure Decal 79059 Quick-Change Hook Decal Quick Change Hooks Disengaged from carriage UNLOCKED POSITION cascade C-755- Engaged to carriage LOCKED POSITION cascade Lower Carriage Bar 79059 C-755- CAUTION PRESSURE MAY BE TRAPPED BLEED CYLINDER BEFORE DISASSEMBLING 577 Publications T OOLS S ERVICE MANUAL Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. FAX: Mail: Phone: 5-25-9270 Cascade Corporation 5-22-99 P.O. Box 0 Springfield, Ohio 550 Master Service Manual Part No. 799 Service Literature Index and Order Form U SER MANUAL GA000.ill Roll Clamp Publications 752 Service Manual 7509 Operator s Guide Fixed Frame 728 Operator s Guide Swing Frame 750 Installation Instructions Fixed Frame 75 Installation Instructions Swing Frame 77555 Driver Training Video VHS 78 Troubleshooting Video VHS 80 Servicing Cascade Cylinders VHS 79929 Tool Catalog 79 Literature Index Order Form
Frame Group & * & 2 ^ 8 $ 5 % 7 RC02.ill # @! 0 8 9 77F 7899 Frame Group 709 Seal 2 797 Faceplate 7280 Bearing Assembly 788 Baseplate 5 79592 Drive Group 057 Fitting, 8-8 7 0250 Fitting, 8-8 8 7 290 Lockwasher, /2 ID 9 72 Capscrew, /2 NC x.25 GR5 0 58 Capscrew, /2 NC x.50 GR8 05 Plug 2 2 507 Capscrew 70 Grease Fitting 59 Capscrew, /2 NC x.75 GR8 5 077 Fitting, 8-8 2 7859 Swing Frame 7 8 75008 Bushing 8 7500 Bushing See Drive Group page for parts breakdown. Included in Swing Frame Group 785. Reference: Common Parts 7509. cascade
8 9 Drive Group 0 @! 7 # & ^ % $ (* *( 7 5 2 ) fi fl RC0087.ill 79592 Drive Group with 2.8 c.i. Motor 79570 Capscrew, M2 x 25 2 7855 Cover 75 Shim.005" (blue) 7057 Shim.00" (brown) 5 7757 Shim.05" (pink) 7758 Shim.020" (yellow) 7 2 70579 Bearing 8 70582 Key 9 7055 Pinion 0 77555 Housing 85 Gasket 2 7508 Worm 77555 Adapter 2 2705 O-Ring 5 7059 Check Valve Lockwasher 7 07059 Capscrew, 5/ NC x.75 GR8 8 70575 Gasket Quantity as required. See Check Valve page for parts breakdown. 9 2092 Drive Motor 2.8 c.i. 20 8 Capscrew, /8 NC x.75 GR8 2 70580 Bearing 22 7509 Worm Gear 2 7058 Bearing 2 72 Snap Ring 25 2 O-Ring 2 775552 Cover 27 7809 Seal 28 7808 Capscrew, M0 x 29 200882 Capscrew, M8 x 20 0 00 Relief Fitting 050 Fitting, 2 500 Gear Box Lube 8 oz. 88 Sealant 70578 Shim Service Kit (items -,25,) 757 Bearing Service Kit (items 2 & ) 758 Bearing Service Kit (items -7,25) 85227 Motor Kit-.5 (items,,8) See Drive Motor page for parts breakdown.
Drive Motor 7 RC008.ill 5 2 2092 Drive Motor 7578 Shaft 2 7577 Drive 7579 Spacer Plate 7580 Geroter Set (0-78-007) 85075 Geroter Set (0-78-009) 5 7582 End Cap 2005 Service Kit 7 85089 Flange (0-78-007) 7 85090 Flange (0-78-009) Cascade provides service replacement parts for the listed parts only. Due to cost, if others parts need replacement, the complete drive motor should be replaced. See Nameplate under valve for correct part number of Gerotor Set and Flange. Compatible with water glycol based hydraulic fluids. Check Valve 5 2 CCW CW 8 7 5 RC008.ill 7059 Check Valve Assembly 2 095 Fitting, 0 2 2 70552 Spring 2 7055 Guide 2 7020 Ball 5 2 02580 Fitting, 8 2 7989 Spring 7 70550 Body 8 7055 Spool
Common Components Group 9 & 5 * @ 8 0 ( # 2 $! @ % ^ 7 RC0099.ill 77F 808 Components Group 2 7502 Roller 2 7502 Pin 785 Drive Pin 7828 Retainer 5 7508 Pin 0 Capscrew, /8 NC x.50 GR8 7 2 58 Capscrew, 5/ NC x 2.25 GR8 8 2 7509 Pin 9 780 Retainer 0 75022 Pin 779 Shim 2 0200 Shim 805 Pin 7852 Swing Casting 5 2 7502 Pin 2 287 Lockwasher, / ID 7 7508 Drive Pin 8 2 88 Spacer 9 872 Spacer
( ) 2 Clamp Long Arm Cylinder 5 Swing Frame Hosing Group Open $ & ^ % 7 9 @ # 8 Open Clamp 0 Extend Open Retract Clamp Short Arm Cylinder Swing Cylinder Short Arm Cylinder! RC0285.ill Clamp * Long Arm Cylinder Open 20222 Hosing Group 2 200 Angle 2 208798 Revolving Connection 7507 Hose 288 Lockwasher, /8 in. 5 00 Capscrew, /8 NC x.2 8 27 Fitting, - 7 8 77 Eye Bolt 8 7505 Hose 9 7505 Tube 0 2 75055 Hose 7509 Tube 2 75050 Tube 7508 Tube 7507 Tube 5 7505 Tube 750 Tube 7 750 Tube 8 2 908 Cable Tie 9 2 5992 Shoulder Bolt 20 2 20902 Washer 2 2 20875 Grommet See Revolving Connection page for parts breakdown cascade
Swing Frame Revolving Connection 7 8 2 8 9 RC028.ill 0! 5! REF QTY PART NO. 77F DESCRIPTION 208798 Revolving Connection 207 Body 2 809 Shaft 805 End Block 7777 Service Kit 5 05 Fitting, - 2 772 Counterbalance Valve 7 78800 Capscrew, M8 x.25 x 5-8.8 8 5 9 Fitting, 9 7 Snap Ring 0 8 Snap Ring 75 Service Kit
Short Arm Cylinder 7*8 9 2 5 ( 0! @ RC009.ill $ # & ^ % ) 5572 Cylinder Assembly 78 Bearing 2 50997 Nut 78 Bearing 22 Seal 5 2 8295 Back-Up Ring 2 05 Fitting, - 7 55852 Fitting, 8 55722 Check Valve 9 280 O-Ring 0 527 Back-Up Ring 55598 Seal 2 2807 Wiper 55592 Rod 55572 Retainer 5 55789 Piston 2722 O-Ring 7 5557 Shell 8 75 Check Valve Service Kit 9 Spacer 20 92 Seal Loader 555725 Service Kit Included in Service Kit 555725. Reference: S-5, S-5.
Long Arm Cylinder 7*8 9 2 5 ( 0! @ & ) ^ % RC009.ill $ # 55780 Cylinder Assembly 78 Bearing 2 50997 Nut 079 Bearing 22 Seal 5 2 8295 Back-Up Ring 2 05 Fitting, - 7 55852 Fitting, 8 55722 Check Valve 9 280 O-Ring 0 5977 Back-Up Ring 55598 Seal 2 590 Wiper 55799 Rod 55572 Retainer 5 55789 Piston 2722 O-Ring 7 55578 Shell 8 75 Check Valve Service Kit 9 Spacer 20 Spacer 2 2 7500 Bearing 22 92 Seal Loader 555725 Service Kit Included in Service Kit 555725. Ref: S-520, S-52
Swing Cylinder 2 5 7 8 9 $ ^ @ # 5 % RC059.ill! 0 5800 Cylinder Assembly 78 Bearing 2 5997 Nut 2 8295 Back-Up Ring 557 Seal 5 2 05 Fitting, - 280 O-Ring 7 5977 Back-Up Ring 8 55598 Seal 9 590 Wiper 0 5577 Rod 55572 Retainer 2 2722 O-Ring 55789 Piston 55577 Shell 5 7290 Seal Loader 079 Bearing 555725 Service Kit Included in Service Kit 555725.
Short Arm 2 Repair Kit 8 5 7 RC027.ill REF QTY PART NO. 77F DESCRIPTION 785 Arm Assembly 7857 Arm 2 2 799 Link 2 82978 Clevis PIn 2 525 Cotter Pin 5 2 799 Pin 792 Contact Pad 7 2 89900 Plug 8 780 Arm Tip Repair Kit Arm Assembly includes Contact Pad Group 798, items 2-7.
Long Arm 2 Repair Kit 8 5 7 RC07.ill REF QTY PART NO. 77F DESCRIPTION 807 Arm Assembly 808 Arm 2 2 799 Link 2 82978 Clevis PIn 2 525 Cotter Pin 5 2 799 Pin 200 Contact Pad 7 2 89900 Plug 8 780 Arm Tip Repair Kit Arm Assembly includes Contact Pad Group 20598, items 2-7.
Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at www.cascorp.com Cascade Corporation 250 Sheridan Avenue Springfield, OH 5505 Tel: 888-CASCADE (227-22) FAX: 888-29-02 Cascade Canada Inc. 5570 Timberlea Blvd. Mississauga, Ontario Canada LW-M Tel: 905-29-7777 FAX: 905-29-7785 Cascade GmbH D-99 Monchengladbach Klosterhofweg 52 Germany Tel: 9-2-820 FAX: 9-2-822 Cascade Finland Albert Petreliuksenkatu 070 Vantaa Finland Tel: 58-9-8-925 FAX: 58-9-8-95 Cascade N.V. European Headquarters P.O. Box 009 00 El Almere Damsluisweg 5 2 ED Almere The Netherlands Tel: --5929 FAX: --5929 Cascade N.V. Benelux Sales and Service P.O. Box 009 00 El Almere Damsluisweg 5 2 ED Almere The Netherlands Tel: --592950 FAX: --59297 Cascade (UK) Ltd. 5, Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S 9NQ England Tel: 72-9752 FAX: 72-952 Cascade Scandinavia AB Box 2 Hammarvägen 0 57 2 Vaggeryd Sweden Tel: 2-0-9-950 FAX: -0-9-959 Cascade Norway Østerliveien 7A 5 Oslo Norway Tel: 7-22-70 FAX: 7-22-757 Cascade France S.A.R.L. D Rue De Charaintru BP 8, 90 Epinay-Sur-Orge Morangis Cedex, France Tel: -- 57500 FAX: --5750 Cascade Hispania S.A. Carrer 5 Sector C Zona Franca Duanera Poligono de la Zon Franca 0800 Barcelona, Spain Office No. 25 Tel: 9-2-07-0 FAX: 9-2-07- Cascade Japan Ltd. 5-5-, Torikai Kami Settsu, Osaka Japan, 5 Tel: 8-72-5-90 FAX: 8-72-5-97 Cascade Korea 08B, Namdong Ind Complex 58- Gojan-Dong Namdong-Gu Inchon, 05-0 Korea Tel: 82-2-82-205 FAX: 82-2-82-2055 Cascade Australia 5 Ipswich Road Rocklea, QLD 0 Australia Tel: -800227-22 FAX: (07) 7-7 Cascade New Zealand 5 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: 9-27-9 FAX: 9-27-97 Cascade (Africa) Pty. Ltd. P.O. Box 25, Isando 00 0A Steel Road Sparton, Kempton Park South Africa Tel: 27--975-920 FAX: 27--9-7 Cascade-Xiamen No. 8 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 02 Tel: 8-592-5-2500 FAX: 8-592-5-257 Cascade (Singapore) Trading Co. Four Seasons Park Autumn Block - Apt. 802 2 Cuscaden Walk Singapore Tel: 5-8-95 FAX: 5-8-9 c Cascade Corporation 2002 8-2002