TEST EQUIPMENT LIST: INPUT FUNCTION TEST AC Source : Chroma programmable AC source Model 61504 Power Analyzer : Chroma Power Analyzer Model 6630 Load : Chroma Electronic DC Load 63103 Oscilloscope : Lecroy wave surfer 424 200MHZ Oscilloscope Digit Multimeter : Fluke 8808A Multimeter 1 INRUSH CURRENT 115 VAC 35 A(MA) I/P : 115 VAC 60 HZ 115 VAC 24.3 A COLD START 230 VAC 70 A(MA) I/P : 230 VAC 50 HZ 230 VAC 45.6 A COLD START O/P : MIN LOAD 2 INPUT VOLTAGE RANGE 85 VAC ~ 264 VAC I/P : TESTING I/P : 85 V ~ 264 V I/P : TEST : OK LOW-LINE -3V = 82 V HIGH-LINE+36V = 300 V (AC POWER ON/OFF NO DAMAGE) / MIN LOAD ON:30SEC OFF:30SEC 10MIN 3 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ I/P : 100 VAC ~ 264 VAC TEST : OK / MIN LOAD (NO DAMAGE) 4 EFFICIENCY I/P : 230 VAC 85 % (TYP) I/P : 115 VAC 60 HZ 100 VAC 81.88 % I/P : 230 VAC 50 HZ 230 VAC 85.86 % 5 INPUT CURRENT 100 VAC < 3.2 A I/P : 100 VAC 60 HZ 100 VAC 2.993 A 115 VAC < A I/P : 115 VAC 60 HZ 115 VAC A 230 VAC < A I/P : 230 VAC 50 HZ 230 VAC A 6 POWER FACTOR CORRECTION I/P : 115 VAC 60 HZ 115 VAC 0.977 P.F > 0.95 PF I/P : 230 VAC 50 HZ 230 VAC 0.974 P.F 7 GREEN MODE O/P : NO LOAD I/P : 115 VAC 60 HZ I/P : W I/P : 230 VAC 50 HZ I/P : W < W O/P : NO LOAD 8 LOAD ON/OFF TEST I/P : 230 VAC 50 HZ I/P : 230 VAC 50 HZ TEST : OK O/P : MIN LOAD / FULL LOAD (ON :10SEC OFF : 20SEC 500MIN) 9 LEAKAGE CURRENT I/P : 264 VAC 50 HZ I/P : 264 VAC 50 HZ L-PE : 0.23 ma < 1.5 ma O/P : MIN LOAD N-PE : 0.23 ma N/A MUST KEEP 1PCS FIGURE 1/5
OUTPUT FUNCTION TEST 1 OUTPUT VOLTAGE ±10% OF RATED VOLTAGE I/P : 115 VAC 60 HZ 20.600 VDC ~ 27.460 VDC ADJUST RANGE 21.6 VDC ~ 26.4 VDC I/P : 230 VAC 50 HZ 20.630 VDC ~ 27.450 VDC O/P : MIN LOAD 2 LINE REGULATION O/P : ± 0.5 % (max) I/P : 100 VAC ~ 264 VAC Vmax Vmin Vnormal ±% 24.070 24.066 24.000 0.017% 3 LOAD REGULATION O/P : ± 1 % (max) I/P : Vmin load Vfull load Vcent ±% 115 VAC 60 HZ 24.094 24.070 24.073 0.099% 230 VAC 50 HZ 24.095 24.070 24.075 0.104% / MIN LOAD 4 SET UP TIME 115 VAC < 3000 ms I/P : 115 VAC 60 HZ 115 VAC 747.91 ms 230 VAC < 3000 ms I/P : 230 VAC 50 HZ 230 VAC 407.54 ms 5 RISE TIME 115 VAC < 20 ms I/P : 115 VAC 60 HZ 115 VAC 13.23 ms 230 VAC < 20 ms I/P : 230 VAC 50 HZ 230 VAC 13.28 ms 6 HOLD UP TIME 230 VAC > 20 ms I/P : 230 VAC 50 HZ 230 VAC 25.67 ms 7 OVERSHOOT & UNDERSHOOT I/P : 230 VAC I/P : 230 VAC 50 HZ Vmax Vtop Vbase ±% TEST OUTPUT < ±5% O/P : 20% LOAD 24.100 23.660 0.144 1.700% 8 DYNAMIC LOAD OUTPUT < 2400 mvp-p(max) I/P : 230 VAC 50 HZ 238 mvp-p(max) / MIN LOAD 75% DUTY CYCLE 1K HZ 9 RIPPLE & NOISE O/P : < 200 mvp-p I/P : 100 VAC 60 HZ 19.40 mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD JUST PFC FUNCTION ONLY 48.80 93.10 mvp-p(max) 50% LOAD mvp-p(max) 100% LOAD I/P : 254 VAC 50 HZ 14.40 mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD 38.10 mvp-p(max) 50% LOAD 91.90 mvp-p(max) 100% LOAD 10 Power Good Signal Hi-Limt ms I/P : 230 VAC 50 HZ ms Lo-Limt ms O/P : Ta : FULL LOAD 25 11 Remote Sensing > Vout I/P : 230 VAC 50 HZ Vout Vsens (OPTION) 23.989 24.067 12 REMOTE CONTROL ON/OFF POWER ON : 0 ~ 0.7 V I/P : 100 VAC ~ 264 VAC POWER ON : 0 ~ 0.74 (OPTION) POWER OFF : 3 ~ 10 V / MIN LOAD POWER OFF : 2.9 ~ 10.1 SINK CURRENT: 3 ~ 10 ma 13 CAPACITOR LOAD I/P : 115 VAC 60 HZ O/P : MIN LOAD 108,000 μf (Max) I/P : 115 VAC 60 HZ O/P : MA LOAD 5,400 μf (Max) I/P : 230 VAC 50 HZ O/P : MIN LOAD 108,000 μf (Max) I/P : 230 VAC 50 HZ O/P : MA LOAD 5,400 μf (Max) N/A MUST KEEP 1PCS FIGURE 2/5
PROTECTION FUNCTION TEST 1 OVER LOAD PROTECTION O/P : 105 % ~ 150 % I/P : 115 VAC 60 HZ 115 VAC 115.6 % I/P : 230 VAC 50 HZ 230 VAC 115.6 % O/P : SPEC. maximum OLP point I/P : 115 VAC 60 HZ Power no damage to repeat 30 times I/P : 230 VAC 50 HZ Check component no damage Each I/P 30 times 2 OVER VOLTAGE PROTECTION I/P : 230 VAC I/P : 115 VAC 60 HZ 115VAC, OP : 29.41 VDC (MIN LOAD) O/P : 27.6 V ~ 33.6 V I/P : 230 VAC 50 HZ 230VAC, OP : 29.12 VDC O/P : MIN LOAD / 20% LOAD 115VAC, OP : 29.42 VDC (20% LOAD) 230VAC, OP : 29.44 VDC 3 SHORT CIRCUIT PROTECTION SHORT EVERY OUTPUT I/P : 100 VAC 60 HZ I/P : 29.30 W I/P : 264 VAC 50 HZ I/P : 28.40 W Continued short circuit : 2 Hour Power turn on / off 3 times Power no damage Each I/P 1 time Check component no damage COMPONENT STRESS TEST 1 Power Transistor Q 4 Rated I/P : 264 VAC 50 HZ (1) 416 V (D to S) or (C to E) Peak Voltage 14 A 500 V O/P : (1)Full Load Turn on (2) 414 V (PFC or Non PFC) (2)Full Load (3) 417 V MOS IRF450PBF 2 Power Transistor(PWM) Q 9 Rated I/P : 264 VAC 50 HZ (1) 414 V (D to S) or (C to E) Peak Voltage 7 A 600 V O/P : (1)Full Load Turn on (2) 417 V (2)Full Load (3) 436 V MOS 2SK4098FS 3 Clamp Diode Peak Voltage D 7 Rated I/P : 85 VAC 60 HZ 85V 60HZ (1) 392 V 1 A 600 V I/P : 264 VAC 50 HZ (2) 392 V O/P : (1)Full Load 264V 50HZ (1) 395 V SND FAST-D ES1006FL (2)Dynamic Load (2) 395 V 75 % Duty / 1K HZ 4 Input Capacitor Voltage C 19 Rated I/P : 264 VAC 50 HZ (1) 381.6 V 150 μf 400 V O/P : (1)Full Load Turn on (2) 381.2 V (2)Min Load Turn on (3) 381.2 V (3)Full Load / Min Load Change 5 Control IC Voltage & Vcc Capacitor U 1 Rated I/P : 85 VAC 60 HZ 85V 60HZ (1) 14.96 V Voltage 18 V I/P : 264 VAC 50 HZ (2) 14.13 V O/P : (1)Full Load Turn on (3) 15.00 V SMD IC CM6807GIR (2)Min Load Turn on 264V 50HZ (1) 14.88 V C 20 Rated (3)Full Load / Min Load Change (2) 14.12 V 100 μf 35 V (3) 14.95 V 6 AU Vcc Diode Peak Voltage D 8 Rated I/P : 264 VAC 50 HZ (1) 51.9 V 1 A 200 V O/P: (1)Full Load Turn on (2) 52.4 V (2)Full Load (3) 70.3 V SMD FAST-D ES1002FL 7 Output Diode Peak Voltage D 12 Rated I/P : 264 VAC 50 HZ (1) 134 V 16 A 100 V O/P : (1)Full Load Turn on (2) 139 V (2)Full Load (3) 141 V FAST-D BYQ30E-200 MUST KEEP 1PCS FIGURE 3/5
SAFETY TEST 1 WITHSTAND VOLTAGE I/P-O/P : 3 KVAC/min I/P-O/P : 3 KVAC/min I/P-O/P : 3.436 ma I/P-PE : 1.5 KVAC/min I/P-PE : 1.8 KVAC/min I/P-PE : 2.412 ma O/P-PE : 0.5 KVAC/min O/P-PE : 0.6 KVAC/min O/P-PE : 10.566 ma Ta : 25 2 ISOLATION RESISTANCE I/P-O/P : 500VDC>0.1GΩ I/P-O/P : 500 VDC I/P-O/P : 9.418 GΩ I/P-PE : 500VDC>0.1GΩ I/P-PE : 500 VDC I/P-PE : 9.528 GΩ O/P-PE : 500VDC>0.1GΩ O/P-PE : 500 VDC O/P-PE : 8.715 GΩ Ta : 25 3 GROUNDING CONTINUITY PE TO CHASSIS CONDITION : 40A / 2min 24.7 mω OR TRACE < 100 mω 4 APPROVAL TUV : Certificate NO : R 50179613 UL : File NO : E 129733 E.M.C TEST 1 HARMONIC IEC1000-3-2 I/P : 230 VAC 50 HZ CLASS A MEET EN61000-3-2 Class A CLASS C MEET EN61000-3-2 Class C CLASS D MEET EN61000-3-2 Class D 2 CONDUCTION EN55022 I/P : 230 VAC 50 HZ MEET EN 55022 FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 3 RADIATION EN55022 I/P : 230 VAC 50 HZ MEET EN 55022 FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 O/P : FULL LOAD 4 ESD IEC1000-4-2 I/P : 230 VAC 50 HZ AIR : MEET EN61000-4-2 Level III LIGHT INDUSTRY CONTACT : MEET EN61000-4-2 AIR:±8KV/ CONTACT:±4KV Level II 5 E.F.T IEC1000-4-4 I/P : 230 VAC 50 HZ MEET EN61000-4-4 Level II LIGHT INDUSTRY INPUT:1KV 6 SURGE IEC1000-4-5 I/P : 230 VAC 50 HZ MEET EN61000-4-5 Level III LIGHT INDUSTRY O/P : Min LOAD L-N:1KV L,N-PE:1.5KV 2KV 2.4KV 7 POWER FREQUENCY IEC1000-4-8 I/P : 230 VAC 50 HZ MAGNETIC FIELD 50Hz, 3 A/m MEET EN61000-4-8 Level II 8 VOLTAGE DIP AND IEC1000-4-11 I/P : 230 VAC 50 HZ MEET EN61000-4-11 Level B INTERRUPTS >95% dip 0.5 periods 30% dip 25 periods >95% interruptions 250 periods MUST KEEP 1PCS FIGURE 4/5
M.T.B.F & LIFE CYCLE CALCULATION 1 CAPACITOR SUPPOSE C19 IS THE MOST CRITICAL COMPONENT (Bulk Capacitor) LIFE CYCLE I/P : 230 VAC LIFE TIME = 136,532 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 38,702 HRS SUPPOSE C20 IS THE MOST CRITICAL COMPONENT (Control IC Vcc Capacitor) I/P : 230 VAC LIFE TIME = 59,585 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 139,463 HRS SUPPOSE C35 IS THE MOST CRITICAL COMPONENT (Output Side First E/C Capacitor) I/P : 230 VAC LIFE TIME = 883,800 HRS I/P : 230 VAC Ta : 50 LIFE TIME = 270,142 HRS 2 MTBF MIL-HDBK-217D PARTS COUNT TOTAL FAILURE RATE : 214.6K HRS ENVIRONMENT TEST 1 TEMPERATURE RISE TEST MODLE: SPS-230P-48 1.ROOMAMBIENT BURN-IN : 1.5HRS I/P : 230 VAC Ta= 25 2.HIGHAMBIENT BURN-IN : 3HRS I/P : 230 VAC Ta= 50 PARTS LOCATION ROOM AMBIENT HIGH AMBIENT Ta : 50 SPEC. Line Filter LF2 47.2 70.4 130 Bridge Diode BD1 40.0 60.3 130 Input Filter Capacitor C19 43.6 64.4 105 Vcc Capacitor C20 45.9 66.7 105 Switching Transistor Q4 38.0 59.5 130 Main transformer wire T1 48.5 70.9 110 Main transformer core T1 49.1 68.8 110 Output Diode D12 48.5 70.4 130 Output Capacitor C35 46.8 66.6 105 Output Choke L4 60.4 80.9 130 2 OVER LOAD BURN-IN TEST NO DAMAGE I/P : 230 VAC TEST : Power no damage 1 HOUR(MIN) O/P : 114 % LOAD Check component no damage 3 NO LOAD BURN-IN TEST DURATION ROOM TEMPERATURE 1 LOW VOLTAGE: 85 VAC TEST : Power no damage HOURS HIGH VOLTAGE: 264 VAC Check component no damage I/P:INPUT RANGE LOW VOLTAGE O/P : NO LOAD I/P:INPUT RANGE HIGH VOLTAGE 4 LOW TEMPERATURE DURATION POWER 2 HOURS MORE I/P : 100 VAC TEST : Power no damage TURN ON TEST AFTER TURN ON / OFF 3 TIMES Ta : -20 5 HIGH HUMIDITY DURATION IN CHAMBER: I/P : 277 VAC TEST : Power no damage HIGH VOLTAGE 8 HOURS TURN ON TEST AT 50 Ta : 50 AFTER TURN ON / OFF 3 TIMES HUMIDITY : 90% R.H 6 TEMPERATURE ±% ( -20 ~ 50 ) : 230 VAC -20 25 50 ±% COEFFICIENT Voltage variation within ±0.03%/each 23.930 24.009 24.048 0.007% Ta : -20 ~ 50 Remark : Pass : ; Fail : Χ ; Not Apply : N/A. DATE SAMPLE TEST TESTER APPROVER AUG.17.2011 RD SAMPLE PASS YI MING LIAO JACK CHANG MUST KEEP 1PCS FIGURE 5/5