Test Report: EDR-75-12 75W Single Output Industrial DIN RAIL DESIGN VERIFY TEST Output Function Test Input Function Test rotection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST
DESIGN VERIFY TEST OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1:80 (Max ) I/: 230VAC V1: 18.4 (Max ) O/:FULL LOAD 2 OUTUT VOLTAGE ADJUST RANGE CH1: 12 V ~ 14 V I/: 230 VAC I/: 115 VAC O/:MIN LOAD 11.66 11.66 V ~ V ~ 14.60 14.60 V/ 230 VAC V/ 115 VAC 3 OUTUT VOLTAGE TOLERANCE V1: -2 %~ 2 % (Max) I/: 100 VAC / 264 VAC O/:FULL/ MIN LOAD V1: -0.26 %~ 0.21 % 4 LINE REGULATION V1: -0.5%~ 0.5 % (Max) I/:100VAC ~ 264 VAC O/:FULL LOAD V1: 0 %~ 0 % 5 LOAD REGULATION V1: -1%~ 1 % (Max) I/: 230 VAC O/:FULL ~MIN LOAD V1: -0.26 %~ 0.21 % 6 SET U TIME 230VAC: 1200 ms (Max) I/: 230 VAC 230VAC/ 353.645 ms 115VAC: 2000 ms(max) I/: 115 VAC 115VAC/ 1613.844 ms O/:FULL LOAD 7 RISE TIME 230VAC: 60 ms (Max) I/: 230 VAC 230VAC/ 10.957 ms 115VAC: 60 ms (Max) I/: 115 VAC 115VAC/ 12.311 ms O/:FULL LOAD 8 HOLD U TIME 230VAC: 60 ms (TY) I/: 230 VAC 230VAC/ 86.508 ms 115VAC: 12 ms (TY) I/: 115 VAC 115VAC/ 16.503 ms O/:FULL LOAD 9 OVER/UNDERSHOOT TEST < +5% I/: 230 VAC O/:FULL LOAD 10 DYNAMIC LOAD V1: 1200 I/: 230 VAC (1).O/:FULL /Min LOAD 90%DUTY/ 1KHZ (2).O/:FULL /Min LOAD 90%DUTY/ 3KHZ (3).O/:FULL /Min LOAD 90%DUTY/ 5KHZ (4).O/:FULL /Min LOAD 50%DUTY/ 120HZ (1)272 (2)259 (3)259 (4)282 < 5% Model: EDR-75-12 Test Report 2 / 7
INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 90VAC~264 VAC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3V=87 V (LEASE CHECK DERATING CURVE) HIGH-LINE+15%=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( OWER ON/OFF ) TEST: OK 61.700V~264V 2 INUT FREQUENCY RANGE 47HZ ~63 HZ I/:90 VAC ~ 264 VAC O/:FULL~MIN LOAD TEST: OK 4 EFFICIENCY 85.5 % (TY) I/: 230 VAC 86.61 % O/:FULL LOAD 5 INUT CURRENT 230V/ 0.9 A (TY) I/: 230 VAC I = 0.648 A/ 230 VAC 115V/ 1.45 A (TY) I/: 115 VAC I = 1.351 A/ 115 VAC O/:FULL LOAD 6 INRUSH CURRENT 230V/ 35 A (TY) I/: 230 VAC I = 32.250 A/ 230 VAC 115V/ 20 A(TY) I/: 115 VAC I = 17.546 A/ 115 VAC COLD START O/:FULL LOAD 7 LEAKAGE CURRENT < 1 ma / 240 VAC I/: 240 VAC L-FG: 0536 ma O/:Min LOAD N-FG: 0.541 ma p Model: EDR-75-12 Test Report 3 / 7
ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 105 % ~ 130 % I/: 230 VAC I/: 115 VAC O/:TESTING 126.3 %/ 230 VAC 126.0 %/ 115 VAC Constant Current Limiting,recovers automatically after fault condition removed 2 OVER VOLTAGE ROTECTION CH1:14 V ~ 17 V I/: 230 VAC I/: 115 VAC O/:MIN LOAD 3 OVER TEMERATURE ROTECTION I/: 230 VAC O/:FULL LOAD 16.4V/ 230 VAC 16.4V/ 115 VAC Shut down Re- power ON O.T.. Active Shut down Re-power ON 4 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR I/: 264 VAC O/:FULL LOAD Constant Current Limiting,recovers automatically after fault condition removed COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor Q 1 Rated: I/:High-Line +3V = 267 V (1) 516 V ( D to S) or (C to E) eak Voltage 600V10A O/: (1)Full Load Turn on (2) 408 V (2) Output Short (3)Full load continue (3) 500 V 2 Diode eak Voltage D 100 Rated: 100V 30 A 3 Clamp Diode eak Voltage D 5 Rated: 600 V / 3 A 4 Input Capacitor Voltage C5 Rated: 150u / 400V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2)Output Short (3)Full load continue I/:High-Line +3V = 267 V O/: (1) Dynamic Load 90%Duty/1KHz (2)Full load continue I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 71.6 V (2) 58.8 V (3) 71.2 V (1) 446 V (2) 450 V (1) 366 V (2) 364 V (3) 366 V 5 Control IC Voltage Test U 1 Rated: 28 V ~ 9V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 17.9 V (2) 20.6 V (3) 17.9 V Model: EDR-75-12 Test Report 4 / 7
SAFETY & E.M.C. TEST SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3 KVAC/min I/-O/: 3.6 KVAC/min I/-O/: 3.53 ma I/-FG: 2 KVAC/min I/-FG: 2.4 KVAC/min I/-FG: 3.33 ma O/-FG: 0.5 KVAC/min O/-FG: 0.6 KVAC/min O/-FG: 2.91 ma 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-FG: 500VDC>100MΩ O/-FG:500VDC>100MΩ I/-O/: 500 VDC I/-FG: 500 VDC O/-FG: 500 VDC /70%RH I/-O/: 5657 MΩ I/-FG: 2004 MΩ O/-FG: 3823 MΩ 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min / 70%RH 27 mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN61000-3-2 I/: 230 VAC/50HZ ASS CLASS A O/:FULL LOAD 2 CONDUCTION EN55022 CLASS B 3 RADIATION EN55022 CLASS B 4 E.S.D EN61000-4-2 INDUSTRY AIR:8KV / Contact:4KV I/: 230 VAC (50HZ) O/:FULL/50% LOAD I/: 230 VAC (50HZ) O/:FULL LOAD I/: 230 VAC/50HZ O/:FULL LOAD ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN61000-4-4 INDUSTRY INUT: 2KV 6 SURGE IEC61000-4-5 INDUSTRY L-N :2KV L,N-E:4KV I/: 230 VAC/50HZ O/:FULL LOAD I/: 230 VAC/50HZ O/:FULL LOAD CRITERIA CRITERIA A A 7 Test by certified Lab & Test Report repare Model: EDR-75-12 Test Report 5 / 7
RELIABILITY TEST ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL:EDR-75-12 1. ROOM AMBIENT BURN-IN:1 HRS I/: 230VAC O/: FULL LOAD Ta=34.3 2. HIGH AMBIENT BURN-IN: 1 HRS I/: 230VAC O/: FULL LOAD Ta=52.2 2 OVER LOAD BURN-IN TEST 3 LOW TEMERATURE TURN ON TEST 1 HOUR ( MIN ) NO osition ROOM AMBIENT Ta=34.3 HIGH AMBIENT Ta=52.2 1 LF1 50.1 64.7 2 RTH1 79.5 94.1 3 Q1 62.4 79.3 4 D5 69.9 93.8 5 T1 81.1 96.8 6 RTH2 64.5 79.7 7 D100 78.4 94.1 8 C106 66.7 82.0 9 C115 57.7 73.6 10 C200 56.1 71.5 11 U107 50.1 52.2 I/: 230 VAC O/:113 % LOAD TURN ON AFTER 2 HOUR I/: 264VAC/100VAC O/: 100 % LOAD Ta= -20 4 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 45 I/: 272 VAC O/:FULL LOAD Ta= 45 HUMIDITY= 95 %R.H 5 TEMERATURE COEFFICIENT +0.03%/ (0~50 ) I/: 230 VAC O/:FULL LOAD + 0.00327%/ (0~50 ) 6 STORAGE TEMERATURE TEST 1. Thermal shock Temperature: -40 ~ +85 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC OK 7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -20 ~ +70 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST turn on 58sec;turn off 2sec OK Model: EDR-75-12 Test Report 6 / 7
8 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:2G (5) Test Time:60min in each axis (X.Y.Z) (6) 9 CAACITOR LIFE CYCLE SUOSE C106 IS THE MOST CRITICAL COMONENT (1) I/: 230VAC O/:FULL LOAD Ta= 25 LIFE TIME (2) I/: 230VAC O/:FULL LOAD Ta=45 LIFE TIME (3) I/: 230VAC O/:75% LOAD Ta=45 LIFE TIME (4) I/: 230VAC O/:50% LOAD Ta=45 LIFE TIME 10 MTBF MIL-HDBK-217F TOTAL FAILURE RATE: 506.6KHRS (1) 205255 HRS (2) 61425 HRS (3) 91191 HRS (4) 134438HRS 11 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50,000 hours @ TA 50 SAMLE TESTER AROVAL RODUCT SAMLE FRANK WANGDZ 2007/3/20 A50-S014 Model: EDR-75-12 Test Report 7 / 7