HIGH-CAPACITY FOLDING MACHINES AND MAILING SYSTEMS

20Seiter_Druck2013_E.qxd 18.03.2013 16:30 Uhr Seite 1 HIGH-CAPACITY FOLDING MACHINES AND MAILING SYSTEMS NO COMPROMISE FOR SUCCESS

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 4 >>> Combi machines K 54/74 CROSS-FOLD MACHINE WITH PALLET-FEEDER DIRECT TRANSFER OF THE PALLET FROM THE PRESS TO THE FINISH Quick production start without restacking the pile. Various different foldings produced by a combination of a buckle-fold unit and a cross-folding section. High speed flow by exact sheet separation caused by precise lifting table control. This leads to highest output rates. The reliable automatic jam detection ensures production quality. Easy to handle due to computerbased setup guide. Easy to overview the production control. Pallet-feeder up to 120 cm stacking height and easy roller adjustment supported by laser pointer, round pile feeder or flat pile feeder. Computer control with touchscreen and networking units. Extendable with electronic pocket set-up and easy roller adjustment Available as K, KT, KTL, KL/R, KZ version External knife folding mechanism ZK 500 as combination for KTL-L, KL/R-L or KZ-L 54/74 cm, 4 to 8 pockets in station 1, 1-2 folding knives, opt. 1 folding pocket in the cross-fold unit max. 180 m/min. min. 210 x 297 mm max. 540/740 x 1040 mm > 4

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 5 >>> Pocket folding machines COMBINABLE FOLDING STATIONS WITH SHEET-FEEDER FA 54/74 GROWING WITH YOUR NEEDS Building a complex folding system with up to three pocket folding units combining them in-line or right-angled. Solid design with combipockets and quick roller adjustment. Aligning products on the roller table during transfer. Operating panel on each station. Flat pile feeder or round pile feeder Station 2 and 3 infeed width 54 cm with mobile base Knife folding mechanism ZK 500 opt. adaptable Opt. electronic folding poket adjustment with memory of the fold styles for each station via main control (opt.) Endless roll feeder and cutter (54) 54/74 / 82 cm 4 to 8 pockets max. 200 m/min. min. 210 x 297 mm max. 540/740 x 1040 mm / 1400 (R6) max. 820 x 1400 mm (R6) > 5

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 6 >>> Pocket folding machines FA 50 HIGH-CAPACITY FOLDING MACHINE FOR SHEET PROCESSING COMBINABLE POCKET AND CROSS FOLDING MACHINE Folding mechanism with enormous 50 cm wide intake and best stability. Combinable with pocket or cross fold machine as station 2 to gain up to 16 folds in one process. Quick roller setup by paper stripes and combipockets with display, roller table with long alignment ruler at station 2 left or right hand sided choosable. Silent and powerful drive due to helical gearing. Station 2 with integrated knife folding mechanism EK 490 available Electronically adjustable folding pockets with touch-control (opt.) Flat pile feeder FL2-50 with extended stacking table (opt.) Mobile chute delivery S 520 with independent speed control 50 cm infeed width, Station 1: 4 to 8 pockets Station 2: 2 to 4 pockets Station 3: max. 4 pockets max. 200 m/min (FA) max. 160 m/min (with EK 490) min. 105 x 145 mm max. 520 x 850/1000 mm (opt.) > 6

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 7 >>> Combi machines MEDIUM-SIZED CROSSFOLD MACHINE K 50 RELIABLE AND SOLID This machine equipped as standard with combined folding pockets and quick roller setup. Easy and quick format changes will provide high output without additional costs. Various and reliable folding styles without much space requirements. Reliable sheet separation and exact alignment on the long alignment table. Robust folding rollers and variable loadable tool shafts. Folding knife disengageable. CONTROL UNIT Securely operable control unit with easy readable display Electronic controlled knife folding mechanism (Disengageable) Glueing device mountable on demand Flat pile feeder FL2-50 with separating head and side blowers Batch counter with layer counting (opt.) Available with mobile chute delivery S 520 (opt.) 50 cm infeed width 4 to 6 pockets one knife max. 180 m/min min. 105 x 145 mm max. 500 x 850 mm > 7

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 8 >>> Pocket folding machines FA 36/45-FL2/SAF POCKET FOLDING MACHINE FOR MEDIUM SIZE JOBS STYLISH PROCESSED, ENTRY- LEVEL MACHINE Station 1 with up to 8 folding pockets and mobile station 2 for connecting either in-line or rectangular. With noise reduction fittings in hoods for a super silent run. WITH FL2-FEEDER WITH SAF-FEEDER Small volume or urgent jobs are no problem with this type of machine feeder combination. The suction feeder SAF can be easily setup and permanently reloaded from the top. The silent belt drive is the speciality of these machines. Huge stacking height up to 65 cm offers capacity for small and big job volumes. With automatic pockets setup for the combipockets available. SAF-FEEDER FL2-FEEDER FL2/SAF Hook-on chute delivery or mobile chute delivery S 520 (opt.) Touch screen control for electronic pocket setup (opt.) Fast and reliable sheet separation by the FL2-feeder External knife folding mechanism EK 300 attachable 36 or 45 cm infeed width Station 1: 2 to 8 pockets Station 2: 2 to 6 pockets max.160 m/min. min. 105 x 145 mm/ 85 x 100 mm max. 360 x 645 / 450 x 850 mm > 8

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 9 >>> Pocket folding machines VARIABLE SERIES FA 35/43 SPECIALIST FOR LIGHT- WEIGHT PHARMA PAPERS The FA 35/43 VARIABLE with SVA feeder is a compact sized folding machine for the various wide ranged jobs to be done. This is a specialist for light and thin pharmaceutical papers with best results. Numerous options available. UP TO 12 FOLDING POCKETS FOR MINIATURE FOLDING FA 35/43 with SVA-feeder or flat pile feeder FL2, combinable with knife folding mechanism EK 300. Liftable separating head for free access to the stacking table. Silent and sychronous drive. (FL2-Feeder) FL2-FEEDER Automatic drum suction feeder for 30-130 g/m 2 papers Solid construction, robust knife shafts Available with 4 to 12 folding pockets, smallest fold of 15 mm Helical gears for silent and powerful drive Highest permanent output due to feeding from beneath Combi folding rollers steel/rubber 35 oder 43 cm infeed width 2 to 12 pockets max.130 m/min. min. 105 x 145 mm max. 350/430 x 420 mm opt. 350/430 x 650 mm > 9

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 10 >>> Outsert-Systems FA 53 - MV 11 SYSTEM SINGLE-, DOUBLE-, TRIPLE-KNIFE MACHINE FOR OUTSERT-PRODUCTION WITH ALL AROUND CLOSED EDGES WIDE, FAST AND ACCURAT WITH UP TO 16 FOLDS IN ONE STATION - VIRTUALLY UNBEATABLE In combination with the new FA 53 pocket folding machine with 12,14 or 16 plates, you can process formats with up to 530 mm width and 1414 mm length. Outstanding flat and tightly arranged folds because of multiple levels of pressing. For producing the patented VIJUK RTA-Outserts with more than 110 panels on a sheet and a folded trimmed size of just 35 x 35 mm as a package insert with capacious information content (license required). Automatic sheet ejection device in case of error Water grooving for zero-tension final products (opt.) Sheet detection and monitoring by 2 cameras in infeed (opt.) Combi folding pockets with digital setup Automatic roller adjustment Servo-controlled MV 11 knife folding mechanism (opt.) Optical product check-up with side pushers (opt.) Station 2 (with Option) Station 2 MV Option 53 cm infeed width 12, 14, 16 or 18 pockets 2 or 4 pockets max. 130 m/min. typ. 100 m/min. min. 210 x 290 mm typ. 480 x 630 mm max. 530 x 1440 mm max. 350 x 530 mm max. 150 x 80 mm MV11 Single-, Double- or Triple knife attachment > 10

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 11 SMALL OUTSERT - BIG IMPRESSION COMBI FOLDING POCKETS New construction with position indicator, integrated sheet deflector and ultra-fine adjustment. Tiltable pocket stops on both sides. No wear, no static electrification. PRESSING UNITS FOLDING KNIVES ROUND PILE FEEDER WATER GROOVING Flat and compact compression of the outserts for best quality and adhesion after closure. Especially engineered for thick package inserts, outserts and for reliable and high output. The continuous feeder can deliver sheets up to 144 cm length. The built-in suction roller comes with adjustable suction parts. Prevents the cracking of the products back while folding multiple times. Minimal and precise application by electronically controlled water jets. > 11

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 12 >>> Pocket folding machines FA 51 AUTO MODEL FOR MEDIUM SIZED JOBS POCKET FOLDING MACHINE FULLY AUTOMATED New fully automated high performance pocket folding machine for sheet format up to 510 x 850 mm (20" x 34"). High speed flat pile feeder with intergrated separation head, exactly locating the pile top by electrically controlled lifter. Easy to use system components help to cut down the change over times. Touch screen controller with integrated networking functions includes a total control usage. User friendly soft touch keys for main operation function. Fully supported automated setup offers wide recall of previously stored fold jobs. Up to 99 different jobs memory. Solid, stabile and reliable designed and manufactured machines components for folding and drive sections. Station II equipped with electrically driven side ruler for precise adjiustment. Chute delivery integrates autoadjusting shingle stop wheels. Combined folding plates with secured pull-out function and self disconnecting plugs. Electronically controlled pocket setup and roller space adjustment Fold style programmable to memory Optimized sound reduction for silent operation Job setup assisted by electrically controlled adjustments Precise folding unit equipped with combined rubber/steel rollers Format Fold size Fold size Sheet min. 105 x 145 mm max. 510 x 850 mm Stacking height 600 mm 30.000 sheets/hrs. depending on style Pocket 1 min. 26 mm And above pocket 2 min. 18 mm Pocket 1 max. 440 mm Pocket 2 to 6 max. 330 mm > 12

20Seiter_Druck2013_E.qxd 18.03.2013 16:31 Uhr Seite 13 >>> Grooving machines THE REAL PLATEN REPLACEMENT SM 50 GROOVING; PERFORATING AND CUTTING MACHINE Minimal space occupying, rotary grooving machine combined with a high-speed flat pile feeder. Offline production and refining of printed products. All kinds of conditionings can be done with this machine, always fast and precise. A back friendly outfeed level keeps operators happy. Best performances guaranteed. Two pairs of knife shafts guarantee exact grooves, perforations and cuts and are easily accessible and adjustable. In combination with the flat pile feeder FL2 and the mobile chute delivery a compact and helpful machine is formed. Also available with slant roller- table. Two pairs of knife shafts covered by a Plexiglas security cover Available with alignmentor roller-table as infeed (opt.) Independent electrics to operate the machine by its own Optional use of GUK or Tri-Creaser tools Very strong knife shaft bearings Stripe-cut and edge trimmings (opt.) Throughput width 520 mm Stacking height 60 cm max. 200 m/min. min. 105 x 145 mm max. 520 x 850 mm > 13

20Seiter_Druck2013_E.qxd 18.03.2013 16:32 Uhr Seite 14 >>> Equipment SM 50/54/74 INDEPENDENT HIGH-CAPACITY KNIFE-SHAFT MACHINE GROOVING, PERFORATING AND CUTTING MACHINE KNIFE-SHAFT MACHINE SM 50/70 (2 knife shafts) SM 54/74 (4 knife shafts) For the connection with mailing products, folding systems and foreign mechanism. Several manufacturing operations can be made in only one step. Strip, separating and two edge cutting devices inclusive. Best for impulse cutting, glueing, rubbering apply and grooving. Easy removable knife shafts which can be individual configured with different tools. Installation of a cross bar to mount different tools on it. Knife shafts are well accessible and clear visible by a transparent security cover. With adjustable table or fixed base perfectly integrated. SM 54/74 (4 knife shafts) SM 50/70 HT (2 knife shafts) Roller table with alignment ruler 4 pairs of knife shafts (type dependent) Independent electrics M4-control unit for networking with other M4-units (opt.) Hydraulically adjustable lifting table from 590 to 860 mm Infeed roller in Ø 24 mm (opt.) SM 50/70 50/70 cm intake height SM 54/74 54/74 cm intake height SM 50/70 180 m/min. SM 54/74 200 m/min. SM 50/70 min. 105 x 145 mm max. 500/700 x 850 mm SM 54/74 min. 150 x 210 mm max. 540/740 x 900 mm > 14

20Seiter_Druck2013_E.qxd 18.03.2013 16:32 Uhr Seite 15 >>> Equipment VERTICAL ADJUSTABLE POCKER FOLDING MACHINES HT-machines FA 36/45 HT FOLDING MACHINE WITH INFEED TABLE The easy adjustable pocket folding machine combines the advantage of integration and independence. The hydraulic lift can raise the machine exactly to different levels. In-line or right angled adaption offers more flexibility when processing fodling jobs. FA 50/54/74 HT For connection with continuous cutters, collecting stithers, collectors and machines manufactured by other suppliers or even as standalone machine this model is the prefered one. Available as 50/54 cm machine and 74 cm machine which can be upgraded with M4-control. To be linked to the system bus. The long alignment riler offers the possibility that the product runs exactly aligned inside the folding roller section, the basics for a perfect results. Double track option offers the duplex usage. Infeed roller table 90/140 cm Hydraulically adjustable lifting base, mobile Independent control unit (M4-Control (opt.) Max. infeed height 98 cm Sound reduction hoods Infeed roller in Ø 24 mm (opt.) Double power-device (opt.) 36/45 cm cm infeed width (35/45 HT) 50/54/74 cm infeed width (50/54/74 HT) max. 160 m/min. and 200 m/min. min. 60 x 85 mm and 90 x 180 mm max. 360/450 x 720 mm 500 x 850 mm 540/740 x 900 mm > 15

20Seiter_Druck2013_E.qxd 18.03.2013 16:32 Uhr Seite 16 >>> Equipment EK/ZK-Series KNIFE FOLDING ATTACHMENTS ZK 500/600-M4 KNIFE FOLDING MECHANISM FOR CROSS FOLD Single folding in 500 and 600 mm folding unit with folding knife which can be adapted to the most folding machine series from FA 36 up to K 74 or after gathering machines, stitching machines or other third party systems. For special jobs there is a parallel knife unit (ZK 500-4P) available. Equipped with the M4-Control operator panel the knife unit can run independently or interacting with the networking M4/L4-Control units of other machines (MiniMaster or L4-Control necessary). EK 300 KNIFE FOLDING MECHANISM FOR MINIATURE FOLDING For the connection on FA 21 to FA 43 models or also in combination with third party machines. High performance with automatic knife cycle control. Especially suitable for small folds. Transportation TRANSFER AND CROSS OVER UNITS LINKING OF SYSTEMS There are systems like roller tables RT, intermediate transports ZT, turning devices ZTW or single and double alignment tables AT/DAT available for the linking of several transport lines. > 16