CONTENTS 1. Types of confections 2. Profile overwiev 3. Setting the metallic reinforcements 4. Millings, drillings 5. Welding 6. Assembly 7. Glazing 8. Finalizing the confection 9. Coupling the confections 10. Uf-value. 5 9 27 29 39 41 49 53 65 72 Technical Catalogue 2014 1
Chap 1. Types of cofections F Window in frame F Window in sash Tu Window TT Window TT Window with Mullion TT Window with decorative bars Ti Window Window in 2 sashes with mullion Window in 2 sashes with overhung TT + F Window Note: Tilt and Turn - TT; Turn - Tu; Tilt - Ti; Fix - F 2 Technical Catalogue 2014
TT + F + TT Window TT +Tu + TT Window Window in 3 sashes F - TT - F Window in 3 sashes TT - TT - TT TT Window with skylight TT Window with Ti skylight TT window with parapet Window in 2 sashes with rocker skylight Technical Catalogue 2014 3
Fix window for attic Ti window for attic Fix splay window Splay TT window Fix round window Ti - F round window TT window with decorative rods and semiround skylight Semiround window with horizontal mullion F window with arcade and decorative rods TT window with arcade TT window with a fix arcade skylight TT window with Ti arcade skylight Note: Tilt and Turn - TT; Turn - Tu; Tilt - Ti; Fix - F 4 Technical Catalogue 2014
Tu - TT semiround double window Tu - TT double window with arcade Window in 3 semiround sashes, F - TT - F TT curved window with 2 fix splay laterals Window in 3 sashes TT - F - TT with fix arcade skylight Technical Catalogue 2014 5
Chap 2. Profile overview Extrudet profiles 7 17 53 1.5 25 66 46 20 33 Reinforcement RP002030 7 1.2 25 70 Frame RP5011060P 33 Reinforcement RP002080 15 67 33 77 57 20 1.5 7 Reinforcement RP002030 33 25 1.2 25 7 82 70 Reinforcement RP002080 Sash RP6011065P 6 Technical Catalogue 2014
17 53 7 57 72 20 1.5 33 Reinforcement RP002030 7 25 1.2 25 35 Frame Z RP5011580P 70 13 33 Reinforcement RP002080 17 53 46 86 20 27 1.2 15.8 60 Reinforcement RP00219 Frame R RP5011800P 70 13 Technical Catalogue 2014 7
17 53 33.5 1.5 23 84 44 20 Reinforcement RP002010 33.5 1.2 23 Reinforcement RP002060 Mullion RP5011600P Mullion connector RPL00444P Mullion connector 2 RPL00499P 8 Technical Catalogue 2014
15 67 32 1.2 15.8 70 30 20 1.5 Reinforcement RP00231 32 15.8 Reinforcement RP00232 Mullion for sash RP5011500 Mullion connector RP00445P for RP6011065P Technical Catalogue 2014 9
19.5 54 23 1.5 33.5 67.5 39.5 Reinforcement RP002010 23 20 1.2 33.5 Overhung PRIMA RP3013308P Reinforcement RP002060 RP001333 Cap for overhung P 10 Technical Catalogue 2014
17 53 95 95 20 1.5 35 50 Door Sash 70mm RP4011770P Reinforcement RP002040 70 35.5 2 115 75 50 Reinforcement RP002041 Door sash profile - turned over 70 mm. RP4011780P Technical Catalogue 2014 11
28.2 49 70 RP001311P Corner adaptor for pipe P Ø 70 RP001310P Pipe P 33.5 70 1.5 23 39 Reinforcement RP002010 33.5 RP401309P Extension P 1.5 23 Reinforcement RP002060 12 Technical Catalogue 2014
44 33.6 37 37 34.8 RP101670P wall connector 24.5 RP101360 wall connector 10.5 4.2 70 15 13.8 14.9 RP0011000 Coupling profile RP40118 Coupling profile RP001343 Coupling profile 70 25 50 50 10 10 10 Decorative frame bar 25 RP001155 Decorative frame bar 50 RP001145 Ending profile RP001370 Technical Catalogue 2014 13
70.5 50 1.5 80 51.6 50 Reinforcement RP00225 RP201717 Corner box profile 90-70mm 94 71 58.5 35 59.5 11 2 10 Reinforcement RP002221 5-6mm RP301707 Coupling profile - 70mm 11 70 18 Decorative frame profile RP000303 Aluminium Threshold RP9606 14 Technical Catalogue 2014
44 15.1 24 35.1 20 20 Glasbead 15 - RP001216CL Glasbead 35 - RP001767C Technical Catalogue 2014 15
36 9.1 30 15.1 Glasbead 15 - RP001216CL 24 21.1 20 20 20 Glasbead 9 - RP001214CL Glasbead 21 - RP001215L 16 Technical Catalogue 2014
150 40 20 Sill profile 150 RP0199015 200 40 20 Sill profile 150 RP0199020 250 40 300 40 454 40 20 20 20 Sill profile 150 RP0199025 Sill profile 300 RP0199030 Sill profile 450 RP001990 Technical Catalogue 2014 17
100 80 6 PVC pannel 80x6 RP00480 80 60 60 Shaped Profile 100x60x3 RP00475 L 3 Decorative Profile L=100 RP004100 Decorative Profile L=50 Decorative Profile L=30 RP004500 RP00433 Profile for Frame Profile R, Z RP00437 18 Technical Catalogue 2014
Injected parts Bridge RP001341 Bridge RP0013053 100x46 6 A 100 5 2 3 4 Wedge K23 for 24mm wide dual-pane window R P 00 120 /A=24mm/ Wedge K32 for 30mm wide dual-pane window R P 00 121 /A=32mm/ Glazing Blocks for glass 24 and 44 mm Wedge K38 for 36mm wide dual-pane window R P 00 126 /A=38mm/ Technical Catalogue 2014 19
PVC Sill Cap RP0013020 Drainage Cap RP007700 Cap for Aluminium Threshold 70mm RP9606 Cap for Aluminium Threshold and Frame R 70mm RP001900 Cap for Aluminium Threshold and Frame Z 70mm RP001800 Corner profile for Door Sash RP001161 20 Technical Catalogue 2014
Reinforcements 33 1.5 7 y x 25 Reinforcemet RP002030 Galvanizen Steel S= 1.5 mm Wight = 0.970 kg/m Ix= 0.93 cm⁴ Iy= 2.21 cm⁴ 33 1.2 7 y x 25 Reinforcemet RP002080 Galvanizen Steel S= 1.2 mm Wight = 0.780 kg/m Ix= 0.76 cm⁴ Iy= 1.83 cm⁴ 33.5 1.5 y x 23 Reinforcemet RP002010 Galvanizen Steel S= 1.5 mm Wight = 1.230 kg/m Ix= 1.32 cm⁴ Iy= 2.38 cm⁴ 33.5 1.2 y x 23 Reinforcemet RP002060 Galvanizen Steel S= 1.2 mm Wight = 0.990 kg/m Ix= 1.09 cm⁴ Iy= 1.96 cm⁴ Technical Catalogue 2014 21
1.5 32 y x 15.8 Reinforcemet RP00232 Galvanizen Steel S= 1.5 mm Wight = 1.030 kg/m Ix= 0.53 cm⁴ Iy= 1.63 cm⁴ 1.2 32 15.8 Reinforcemet RP00231 Galvanizen Steel S= 1.2 mm Wight = 0.750 kg/m Ix= 0.39 cm⁴ Iy= 0.91 cm⁴ 35.5 2 y x 50 Reinforcemet RP002041 Galvanizen Steel S= 2.0 mm Wight = 2.500 kg/m Ix= 11.0 cm⁴ Iy= 6.45 cm⁴ 35 1.5 y x 50 Reinforcemet RP002040 Galvanizen Steel S= 1.5 mm Wight = 1.880 kg/m Ix= 8.40 cm⁴ Iy= 4.86 cm⁴ 22 Technical Catalogue 2014
Chap 3. Setting the metallic reinforcements The distance between the screws is, see drawing 1: d=max 300mm for white profiles d=max150mm for profiles other than white In drawing 1, Lv = length of reinforcement, was calculated according to Lp = length of profile, in the chapter Cutting-off. = Lv = 50-300 d d 50-300 Lp Technical Catalogue 2014 23
Chap 4. Millings, Drillings Ventilation slots Drainage slots Ventilation slots Drainage slots 600 600 600 600 Ventilation slots Ventilation slots Drainage slots Drainage slots 600 600 600 600 Ventilation slots Drainage slots Ventilation slots Drainage slots Ventilation slots Drainage slots 600 600 600 600 600 600 24 Technical Catalogue 2014
Visible water drainage slot 30-50 50 Ø8 25 5 Ø5 Hidden water drainage slot The lower parts of the frame must be planned to have drainage channels 25(30)x5 mm. Openings 8 mm in diameter could also be drilled. The openings should be asymmetrical. At least two openings should be planned. During assembly care should be taken not to damage the drainage channels. In accordance with the construction drainage could be asymmetrical, downwards or outwards. For drainage outwards drainage caps could be used. Openings in the glass fillister for pressure equalization. Following te recommendations for glazing using insulating glass the producer has planned openings for pressure equalization. This applies to all glass units. The openings must have the following minimum sizes: openings 8 mm in diameter or splines 25(30)x5 mm. The openings must not be covered by padding plates. Shavings must be removed. Technical Catalogue 2014 25
4.1. Drainage slots Ø5 Ø5 Ø5 30 30 30 Ø5 Ø5 Ø5 25,5 21,5 11.5 RP6011065P RP5011580P PL5011800P Ø5 Ø5 Ø5 30 30 Ø5 30 7 Ø5 45 RP6011065P RP5011600P RP5011500P Ø5 Ø5 Ø5 30 30 30 7 Ø5 43 68 7.4 Ø5 RP6011065P RP4011770P 7.4 RP4011780P 26 Technical Catalogue 2014
4.2. Ventilation slots Ø3 RP6011065P Top of the frame (position А). A Ø3 RP5011580P Ø3 PL5011800P Technical Catalogue 2014 27
Ø3 RP6011065P Top of the frame (position B). max 150mm max 150mm max 150mm max 150mm max 150mm Ø3 B RP5011580P Ø3 PL5011800P 28 Technical Catalogue 2014
Ø3 Side frame (position C). Ø3 Ø3 max 150mm max 150mm max 150mm C max 150mm max 150mm max 150mm max 150mm max 150mm max 150mm max 150mm Technical Catalogue 2014 29
Top of the sash (position D). Ø3 D Side sash (position E). max 150mm max 150mm max 150mm max 150mm max 150mm max 150mm 30 Ø3 max 150mm E Ø3 max 150mm max 150mm max 150mm 30 Technical Catalogue 2014
4.3. Processing the mechanism seat 33,5 43 Sash PRIMA RP6011065P Window mechanism Handle on the inside Mandrel quota = 15 mm 15 22 20 Ø10 Ø12 Ø10 13,5 = = 43 R6 12,5 min. 51 The handle seat is processed in the window sash and in the door sash by milling and percing, in the case of the milling machine by copying which, apart from the milling head, is also equipped with a multiax piercing head. It makes all 3 necessary holes to set the handle to the window. The copying matrix according to which the pantograph works is delivered by the company which produces hardware. In the case of production in series, so around 80-100 confections per shift or more, the processing of the handle seat is made on milling and piercing machines with CNC. The processing schemes are presented in the tables below. Technical Catalogue 2014 31
R8 65 See the type of handle in the producer's catalogue Ø10 Ø14 Ø10 Door Sash PRIMA 70mm RP4011770P 140 92 20 21,5 R10 Window mechanism Handle on both sides Mandrel quota = 45 mm R6 Ø10 115 16,2 16 70 33,5 20 16 29,7 20 35 40 225 32 Technical Catalogue 2014
Chap 5. Welding Welding the frame or the sash is done on a specialized welding machine, which has a mirror-type heating surface and pneumatic pistons to set the profile on the machine table. The necessary welding parameters : - temperature adjusted on the welding surface (mirror) : 240-250 º C (it is recommended to measure the machine temperature at the beginning of each welding- the temperature should be 150 º C). - heating time of profiles on the welding plate : 25-35 sec - time to maintain profiles under pressure : 30-40 sec. - compressed air pressure for the welding machine : - functioning pressure : 0,6 MPa - clamping pressure (at heating): 0,3 MPa - clamping pressure (at welding) : 0,4 MPa In order to set correctly the profile during welding, profile holders are used, on which the profiles stand. Figure shows how the holders were set on the table of the welding machine in the case of the sash. The holders for welding the other sashes are set on the machine table similarly. In the case of welding frames, holders are usually not used, as the frame surfaces ensure themselves a good basis. Fixed guide Welding holder Profile to be welded Adjustable pill for the welding of the gasket Mirror-type plate for heating Holder edge aligned with the machine table slot Machine table Machine table Machine table slot Figure 1a Technical Catalogue 2014 33
Chap 6. Assembly 6.1. The T assembly of the mullion RP5011600P whit frame RP5011060P 6.1.1. with mullion conector RP00444P RP5011600P RP 5011060P RP00444P Mullion Reinforcement 3.9 19 The mullion connector is fastened to the mullion by two screws with 50-60mm lenght. This system is mounted to the frame by four screws - two on each side. Finaly a central self-tapping screw goes through the frame, its metal reinforcement and is screwed in the middle of the mullion connector. 12.5 50-60 34 Technical Catalogue 2014
6.1.2. with mullion conector RP00499P RP5011600P RP 5011060P RP00499P Mullion Reinforcement 3.9 19 8.5 The mullion connector is fastened to the mullion sideward by four self-tapping screws for metal - 3.9x19mm. This system is mounted to the frame by four self-tapping screws for metal - two screws on each side. The final mounting is executed by bolt M6X60 which goes through the frame, the reinforcement and is screwed in the mullion connector. Note: The two apertures next to the central (M6)aperture on the mullion connector give an opportunity for additional strengthening, but these are not obligatory to be used. A A 19 3.9 Technical Catalogue 2014 35
6.2. The T assembly of the mullion RP5011500P whit sash RP6011065P RP5011500P RP00445P RP6011065P Mullion Reinforcement 3.9 19 8.5 Assembly of the mullion RP 5011500P with sash RP 6011065P.In order to make mullion connector RP00445P, we need the profile mullion RP5011500P(milled at both ends), 2 pieces of mullion connector RP00445P and set screws.the mullion connector RP00445P is assembled on the milled profile ends mullion. 19 3.9 36 Technical Catalogue 2014
6.3. Assembly of the overhung RP3013308P on the sash In order to assemble the overhung on the sash side, we need the sash, the overhung, 2 pieces of overhung end caps and screws, as you can see in the drawings. One type of overhung end cap is used for all sashes. 6.3.1. The 2 overhung end caps, left and right, are placed on the overhung ends. End Cap L End Cap R 70 70 19 20 RP001333 RP3013308P 40 Technical Catalogue 2014 37
6.3.2. Assembly of the overhung RP001333 on the sash RP6011065P. A ~300 80 B B ~300 A RP3013308P A-A RP001333 RP6011065P 2 B-B Ø4 RP5011060P 50 Sc 2:1 38 Technical Catalogue 2014
6.4. Assembly of the wall connector RP101670P with the frame RP5011060P. 30 96 76 50 Ø4 17.6 34.8 17.6 The screws are set as follows: 100mm from the coupler end and 600-700mm between 2 consecutive screws. RP 101670P Technical Catalogue 2014 39
6.5. Assembly of the frame extension RP401309P with the with the frame RP5011060P. prestressed tape prepiercing Ø5x40 36 105 60 prepiercing Ø3,5x5 7.3 Ø4 70 35 The screws are set as follows: 100mm from the coupler end and 600-700mm between 2 consecutive screws. RP401309P 40 Technical Catalogue 2014
Chap 7. Glazing The glass package, glazing blocks and glazing bead combinations: 51 44 Glasbead 15 RP001216CL RP0013053 43 36 38 Glasbead 9 RP001214CL PR001341 43 36 32 Glasbead 9 RP001214CL PR001341 Glass 44 mm Glass 36 mm Glass 36 mm 37 31 24 Glasbead 35 RP001767C 37 30 Glasbead 15 RP001216CL 30 Glasbead 15 RP001216CL RP0013053 32 PR001341 32 PR001341 Glass 24 mm Glass 30 mm Glass 30 mm 31 31 24 32 Glasbead 21 RP001215L PR001341 24 32 Glasbead 21 RP001215L PR001341 Glass 24 mm Glass 24 mm Technical Catalogue 2014 41
Disposal of the hold packages The hold packages are set at 90-100mm from the rebate corner. 100 90-100 The disposal of the hold packages is made according to the geometry of the confection and the movement of the sash. Carryng hold package Distance hold package 42 Technical Catalogue 2014
Technical Catalogue 2014 43
30 30 30 30 Assembly of the rods The rods are cut at length according to the chapter Cutting-off. A rubber hammer is used. First, the rods are set on the short sides, beginning with the upper side, as in the left drawing. Then the rods are set on the longer sides, as in the right drawing. Procedure of installing and dismantling the glass holder for PVC window and door systems. 1 Procedure of installing the glass holder 3 4 2 44 Technical Catalogue 2014
8. Finalizing the Confection The dimensions in the main sections can be seen in the following tables, taking into account the following indications: 3.5 3.5 46 66 20 70 RP5011060P + galzing Technical Catalogue 2014 45
3.5 3.5 38 115 57 66 8 7 20 3.5 12 13 3.5 20.5 70 90.5 RP5011060P + RP6011065P 46 Technical Catalogue 2014
182 49 84 49 7 7 12 20 12 13 13 57 28 20 57 82 90.5 RP6011065P+RP6011065P+RP5011600P Technical Catalogue 2014 47
165.5 49 67.5 49 8 7 12 20 13 13 57 11.5 20 57 82 90.5 RP6011065P+RP3013308P+RP5011600P 48 Technical Catalogue 2014
24 3.5 3.5 24 3.5 3.5 125 12 125 70 115 RP9606+RP4011770P 12 8 70 RP9606+RP4011780P Technical Catalogue 2014 49
3.5 24 3.5 258 87 84 87 7 7 20 12 12 13 13 95 28 20 95 3.5 3.5 24 70 90.5 RP4011770P+RP5011600P+RP4011770P 50 Technical Catalogue 2014
3.5 24 3.5 241.5 87 67.5 87 7 20 12 8 13 13 95 11.5 20 95 3.5 24 3.5 90.5 70 RP4011770P+RP3013308P+RP4011770P Technical Catalogue 2014 51
24 3.5 3.5 12 7 115 67 20 13 258 28 115 13 12 7 67 84 20 3.5 3.5 24 70 90.5 RP4011780P+RP5011600P+RP4011780P 52 Technical Catalogue 2014
24 3.5 3.5 115 67 20 13 241.5 11.5 115 13 20 12 67 67.5 3.5 3.5 24 70 90.5 RP4011780P+RP3013308P+RP4011780P Technical Catalogue 2014 53
3.5 3.5 20 3.5 64 57 12 141 57 8 7 13 20.5 3.5 70 90.5 RP5011580P+RP6011065P 54 Technical Catalogue 2014
3.5 3.5 R P0 04 37 20 3.5 57 78 155 106 12 8 7 13 20.5 3.5 70 90.5 RP5011800P+RP6011065P+RP00437 Technical Catalogue 2014 55
Chap 9. Coupling the confections 9.1. Coupling by using the Coupling Profile RP0011000 cap cap Ø8 Ø4.8 94.5 15 135 70 prestressed tape RP0011000 56 Technical Catalogue 2014
9.2. Coupling by using the Coupling Profile RP40118 cap cap Ø8 Ø4.8 92 132 70 prestressed tape 70 RP40118 Technical Catalogue 2014 57
9.3. Coupling by using the Coupling Profile RP001343 cap Ø8 Ø4.8 94.5 135 70 prestressed tape RP 001 343 58 Technical Catalogue 2014
9.4. Coupling by using the Coupling Profile RP301707 cap Ø4.8 148 108 70 70 RP301707 Technical Catalogue 2014 59
cap 9.5. Coupling at different angles by using Pipe RP001310P and corner adapter RP001311P 9.5.1. External corner 112 94 46 66 b 3.5 46 cap 66 3.5 a 46 20 β Ø4.2 46 80 30 20 External corner Construction angle a [mm] b [mm] β [º] 85 8 84 90 100 110 120 130 140 150 160 170 180 11 81 16 75 21 70 25 66 29 62 33 58 36 55 40 52 43 49 46 46 190 49 43 200 52 40 210 55 36 220 58 33 230 62 29 239 66 26 60 Technical Catalogue 2014
9.5.1. External corner Construction angle β [º] Internal corner a [mm] 239 26 230 29 220 33 210 36 200 40 190 43 180 170 160 150 140 130 120 110 100 90 46 49 52 55 58 62 66 70 75 81 85 84 b [mm] 66 62 58 55 52 49 46 43 40 36 33 29 25 21 16 11 8 Ø4.2 30 80 cap 46 112 b cap 46 a Technical Catalogue 2014 61
9.6. Coupling at 90 angle by using Corner profiles 90 RP201717. 3.5 3.5 141 46 20 51.6 30 50 cap 80 61 62 Technical Catalogue 2014
10. Uf Value Model 1 (Uf isolines) Standard U value calculation with 24 mm filling thickness T inside = +20 С T outside = -20 С Alpha warm = 7.69W/m²K; Alpha cold = 25W/m²K; SMN= - 19.2453 SMX=17.3713 Uf=1.38 W/m²K MN MX A=-17.2111 B=-13.1426 C=-9.07405 D=-5.00553 E=-0.937019 F=3.1315 G=7.20001 H=11.2685 I=15.337 Technical Catalogue 2014 63
Model 2 (Uf isolines) Standard U value calculation with 44 mm filling thickness T inside = +20 С T outside = -20 С Alpha warm = 7.69W/m²K; Alpha cold = 25W/m²K; SMN= - 19.3563 SMX=17.1461 Uf=1.32 W/m²K MN MX A=-17.3284 B=-13.2726 C=-9.21678 D=-5.16096 E=-1.10514 F=2.95068 G=7.0065 H=11.0623 I=15.1181 64 Technical Catalogue 2014