TEST EQUIPMENT LIST: AC Source : Chroma programmable AC source Model 61504 Power Analyzer : Chroma Power Analyzer Model 6630 Load : Chroma Electronic DC Load 63103 Oscilloscope : Lecroy wave surfer 424 200MHZ Oscilloscope Digit Multimeter : Fluke 8808A Multimeter INPUT FUNCTION TEST 1 INRUSH CURRENT 115 VAC 30 A(MA) I/P : 115 VAC 60 HZ 115 VAC 19.1 A COLD START 230 VAC 50 A(MA) I/P : 230 VAC 50 HZ 230 VAC 45.7 A COLD START 2 INPUT VOLTAGE RANGE 88 VAC ~ 264 VAC I/P : TESTING I/P : 75 V ~ 264 V I/P : TEST : OK LOW-LINE -3V = HIGH-LINE+36V = 85 V 300 V (AC POWER ON/OFF NO DAMAGE) / MIN LOAD ON:30SEC OFF:30SEC 10MIN 3 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ I/P : 88 VAC ~ 264 VAC TEST : OK / MIN LOAD (NO DAMAGE) 4 EFFICIENCY I/P : 230 VAC 78 % (TYP) I/P : 115 VAC 60 HZ 115 VAC 77.86 % I/P : 230 VAC 50 HZ 230 VAC 80.52 % 5 INPUT CURRENT 100 VAC < 1.6 A I/P : 100 VAC 60 HZ 100 VAC 1.10 A 115 VAC < A I/P : 115 VAC 60 HZ 115 VAC A 230 VAC < A I/P : 230 VAC 50 HZ 230 VAC A 6 POWER FACTOR CORRECTION I/P : 115 VAC 60 HZ 115 VAC P.F > PF I/P : 230 VAC 50 HZ 230 VAC P.F 7 GREEN MODE O/P : NO LOAD I/P : 115 VAC 60 HZ I/P : 0.28 W < 0.5 W I/P : 230 VAC 50 HZ I/P : 0.38 W O/P : NO LOAD 8 LEAKAGE CURRENT I/P : 264 VAC 50 HZ I/P : 264 VAC 50 HZ L-PE : 0.42 ma < 0.75 ma N-PE : 0.42 ma 1 / 5
OUTPUT FUNCTION TEST 1 OUTPUT VOLTAGE ±10% OF RATED VOLTAGE I/P : 115 VAC 60 HZ 4.40 VDC ~ 5.60 VDC ADJUST RANGE 4.5 VDC ~ 5.5 VDC I/P : 230 VAC 50 HZ 4.40 VDC ~ 5.60 VDC 2 LINE REGULATION O/P : ± 1 % (max) I/P : 100 VAC ~ 264 VAC Vmax Vmin Vnormal ±% 4.966 4.964 5.000 0.040% 3 LOAD REGULATION O/P : ± 2 % (max) I/P : Vmin load Vfull load Vcent ±% 115 VAC 60 HZ 5.001 4.965 4.987 0.722% 230 VAC 50 HZ 5.001 4.965 4.988 0.722% / MIN LOAD 4 SET UP TIME 115 VAC < 1000 ms I/P : 115 VAC 60 HZ 115 VAC 225.22 ms 230 VAC < 1000 ms I/P : 230 VAC 50 HZ 230 VAC 149.94 ms 5 RISE TIME 115 VAC < 30 ms I/P : 115 VAC 60 HZ 115 VAC 3.53 ms 230 VAC < 30 ms I/P : 230 VAC 50 HZ 230 VAC 4.06 ms 6 HOLD UP TIME 230 VAC > 60 ms I/P : 230 VAC 50 HZ 230 VAC 121.76 ms 7 OVERSHOOT & UNDERSHOOT I/P : 230 VAC I/P : 230 VAC 50 HZ Vmax Vtop Vbase ±% TEST OUTPUT < ±5% 5.04 4.961 0.021 1.500% 8 DYNAMIC LOAD OUTPUT < 1000 mvp-p(max) I/P : 230 VAC 50 HZ 900 mvp-p(max) / MIN LOAD 75% DUTY CYCLE 1K HZ 9 RIPPLE & NOISE O/P : < 70 mvp-p I/P : 100 VAC 60 HZ 21.40 mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD 35.80 mvp-p(max) 50% LOAD JUST PFC FUNCTION ONLY mvp-p(max) 52.20 100% LOAD I/P : 254 VAC 50 HZ 23.80 mvp-p(max) O/P : 20% / 50% / 100% LOAD 35.60 mvp-p(max) 50% LOAD 10 Power Good Signal Hi-Limt ms I/P : 230 VAC 50 HZ ms Lo-Limt ms O/P : Ta : FULL LOAD 25 mvp-p(max) 11 Remote Sensing % I/P : 230 VAC 50 HZ Vmax Vmin ±% (OPTION) % 12 REMOTE CONTROL ON/OFF POWER ON : ~ V I/P : VAC ~ VAC POWER ON : (OPTION) POWER OFF : ~ V / MIN LOAD POWER OFF : SINK CURRENT: ~ ma 13 CAPACITOR LOAD I/P : 115 VAC 60 HZ 108,000 μf (Max) I/P : 115 VAC 60 HZ O/P : MA LOAD 108,000 μf (Max) I/P : 230 VAC 50 HZ 108,000 μf (Max) I/P : 230 VAC 50 HZ O/P : MA LOAD 108,000 μf (Max) 20% LOAD 45.00 100% LOAD 2 / 5
PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 OVER LOAD PROTECTION O/P : 105 % ~ 150 % I/P : 115 VAC 60 HZ 115 VAC 134 % I/P : 230 VAC 50 HZ 230 VAC 128 % O/P : SPEC. maximum OLP point I/P : 115 VAC 60 HZ Protect function active to repeat 30 times I/P : 230 VAC 50 HZ Power no damage Each I/P 30 times 2 OVER VOLTAGE PROTECTION I/P : 230 VAC I/P : 115 VAC 60 HZ O/P : 6.5 VDC O/P : 5.8 V ~ 7 V I/P : 230 VAC 50 HZ O/P : 6.5 VDC 3 SHORT CIRCUIT PROTECTION SHORT EVERY OUTPUT I/P : 230 VAC I/P : 5.8 W Test method: Continued short circuit : 2 Hr (1)Short circuit defect is removed (2)Power on/off test Load short output 3 seconds open, an I/P : 115 VAC 60 HZ Protect function active interval 60 seconds to repeat 30 times I/P : 230 VAC 50 HZ Power no damage Each I/P 30 times Component no damage COMPONENT STRESS TEST 1 Power Transistor Q Rated I/P : 264 VAC 50 HZ (1) V (D to S) or (C to E) Peak Voltage A V O/P : (1)Full Load Turn on (2) V (PFC or Non PFC) (2)Full Load (3) V 2 Power Transistor(PWM) Q 1 Rated I/P : 264 VAC 50 HZ (1) 538 V (D to S) or (C to E) Peak Voltage 7 A 600 V O/P : (1)Full Load Turn on (2) 541 V (2)Full Load (3) 541 V MOS 2SK4098FS 3 Clamp Diode Peak Voltage D 1 Rated I/P : 88 VAC 60 HZ 88V 60HZ (1) 165 V 2 A 800 V I/P : 264 VAC 50 HZ (2) 187 V O/P : (1)Full Load 264V 50HZ (1) 441 V FAST-D EGP20K (2)Dynamic Load (2) 451 V 75 % Duty / 1K HZ 4 Input Capacitor Voltage C 7 Rated I/P : 264 VAC 50 HZ (1) 362 V 150 μf 400 V O/P : (1)Full Load Turn on (2) 372 V (2)Min Load Turn on (3) 364 V (3)Full Load / Min Load Change 5 Control IC Voltage & Vcc Capacitor U 4 Rated I/P : 88 VAC 50 HZ 88V 60HZ (1) 15.1 V Voltage Test 18 V I/P : 264 VAC 50 HZ (2) 10.9 V O/P : (1)Full Load Turn on (3) 15.0 V NCP1230D65R2G SO8 ON (2)Min Load Turn on 264V 50HZ (1) 15.0 V (3)Full Load / Min Load Change (2) 10.7 V C 11 Rated (3) 15.0 V 47 μf 25 V 6 AU Vcc Diode Peak Voltage D 5 Rated I/P : 264 VAC 50 HZ (1) 111.1 V 1 A 200 V O/P (1)Full Load Turn on (2) 109.9 V (2)Full Load (3) 111.1 V SMD FAST-D ES1002FL/BYD127ZH Ta 25 7 Output Diode Peak Voltage D 11 Rated I/P : 264 VAC 50 HZ (1) 46.5 V 30 A 60 V O/P : (1)Full Load Turn on (2) 46.5 V (2)Full Load (3) 42.7 V STKY-D 30CTQ060 3 / 5
SAFETY TEST 1 WITHSTAND VOLTAGE I/P-O/P : 3 KVAC/min I/P-O/P : 3.6 KVAC/min I/P-O/P : 6.913 ma I/P-PE : 1.5 KVAC/min I/P-PE : 1.8 KVAC/min I/P-PE : 5.440 ma O/P-PE : 0.5 KVAC/min O/P-PE : 0.6 KVAC/min O/P-PE : 7.275 ma 2 ISOLATION RESISTANCE I/P-O/P : 500VDC>0.1GΩ I/P-O/P : 500 VDC I/P-O/P : 10.000 GΩ I/P-PE : 500VDC>0.1GΩ I/P-PE : 500 VDC I/P-PE : 10.000 GΩ O/P-PE : 500VDC>0.1GΩ O/P-PE : 500 VDC O/P-PE : 10.000 GΩ 3 GROUNDING CONTINUITY PE TO CHASSIS CONDITION : 40A / 2min 29.0 mω OR TRACE < 100 mω 4 APPROVAL TUV : Certificate NO : R 50151340 UL : File NO : E 129733 E.M.C TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 HARMONIC IEC1000-3-2 I/P : 230 VAC 50 HZ CLASS A MEET EN61000-3-2 Class A CLASS C MEET EN61000-3-2 Class C CLASS D MEET EN61000-3-2 Class D 2 CONDUCTION EN55022 I/P : 230 VAC 50 HZ MEET EN 55022 CLASS B CLASS B FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 CLASS B CLASS B 3 RADIATION EN55022 I/P : 230 VAC 50 HZ MEET EN 55022 CLASS B CLASS B FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 CLASS B CLASS B 4 ESD IEC1000-4-2 I/P : 230 VAC 50 HZ AIR : MEET EN61000-4-2 Level III LIGHT INDUSTRY CONTACT : MEET EN61000-4-2 AIR:±8KV/ CONTACT:±4KV Level II 5 E.F.T IEC1000-4-4 I/P : 230 VAC 50 HZ MEET EN61000-4-4 Level II LIGHT INDUSTRY INPUT:1KV 6 SURGE IEC1000-4-5 I/P : 230 VAC 50 HZ MEET EN61000-4-5 Level III LIGHT INDUSTRY O/P : Min LOAD L-N:1KV L,N-PE:1.5KV 2KV 2.4KV 7 POWER FREQUENCY IEC1000-4-8 I/P : 230 VAC 50 HZ MEET EN61000-4-8 Level II MAGNETIC FIELD 50Hz, 3 A/m 8 VOLTAGE DIP AND IEC1000-4-11 I/P : 230 VAC 50 HZ MEET EN61000-4-11 Level B INTERRUPTS >95% dip 0.5 periods 30% dip 25 periods >95% interruptions 250 periods 4 / 5
M.T.B.F & LIFE CYCLE CALCULATION 1 CAPACITOR SUPPOSE C7 IS THE MOST CRITICAL COMPONENT (Bulk Capacitor) LIFE CYCLE I/P : 230 VAC LIFE TIME = 155,188 HRS I/P : 230 VAC Ta : 45 LIFE TIME = 45,819 HRS SUPPOSE C11 IS THE MOST CRITICAL COMPONENT (Control IC Vcc Capacitor) I/P : 230 VAC LIFE TIME = 230,910 HRS I/P : 230 VAC Ta : 45 LIFE TIME = 60,179 HRS SUPPOSE C20 IS THE MOST CRITICAL COMPONENT (Output Side First E/C Capacitor) I/P : 230 VAC LIFE TIME = 1,127,359 HRS I/P : 230 VAC Ta : 45 LIFE TIME = 308,415 HRS 2 MTBF MIL-HDBK-217D PARTS COUNT TOTAL FAILURE RATE : 335K HRS ENVIRONMENT TEST 1 TEMPERATURE RISE TEST I/P : 230VAC 1.ROOMAMBIENT BURN-IN : 1.5HRS I/P : 230 VAC Ta= 27.1 2.HIGHAMBIENT BURN-IN : 3HRS I/P : 230 VAC Ta= 49.7 PARTS LOCATION ROOM AMBIENT HIGH AMBIENT Ta : 27.1 Ta : 49.7 SPEC. Line Filter LF1 49.5 72.6 130 Bridge Diode BD1 52.3 75.5 130 Input Filter Capacitor C7 47.7 70.7 105 Vcc Capacitor C11 58.1 82.4 105 Switching Transistor Q1 63.4 88.8 130 Main transformer wire T1 67.2 91.8 110 Main transformer core T1 58.3 82.2 110 Output Diode D11 70.7 96.2 130 Output Capacitor C20 37.2 60.5 105 Output Choke L6 49.4 74.3 130 2 OVER LOAD BURN-IN TEST NO DAMAGE I/P : 230 VAC TEST : Power no damage 1 HOUR(MIN) O/P : 125 % LOAD Check component no damage 3 NO LOAD BURN-IN TEST DURATION ROOM TEMPERATURE LOW VOLTAGE 88 VAC TEST : Power no damage TURN ON TEST 8 HOURS HIGH VOLTAGE 264 VAC Check component no damage I/P : INPUT RANGE LOW VOLTAGE O/P : NO LOAD I/P : INPUT RANGE HIGH VOLTAGE 4 LOW TEMPERATURE DURATION POWER 2 HOURS I/P : 100 VAC TEST : Power no damage TURN ON TEST MORE AFTER TURN ON / OFF 3 TIMES Ta : -25 5 HIGH HUMIDITY DURATION IN CHAMBER: I/P : 277 VAC TEST : Power no damage HIGH VOLTAGE 8 HOURS TURN ON TEST AT 50 Ta : 50 AFTER TURN ON / OFF 3 TIMES HUMIDITY : 90% R.H 6 TEMPERATURE ±% ( -20 ~ 50 ) I/P : 230 VAC COEFFICIENT Voltage variation within ±0.03%/each Ta : -20 ~ 50-20 25 50 ±% 4.947 4.965 4.964 0.005% Remark : Pass : ; Fail : Χ ; Not Apply :. DATE SAMPLE TEST RESULT TESTER APPROVER NOV.22.2010 RD SAMPLE PASS WILLIAM HSU JACK CHANG 5 / 5