150W Single Output Switching ower Supply CLG-150 s eries I65 I67 S E SECIFICATION MODEL CLG-150-1 CLG-150-15 CLG-150-0 CLG-150-4 CLG-150-30 CLG-150-36 CLG-150-48 OUTUT INUT ROTECTION ENVIRONMENT SAFETY & EMC OTHERS NOTE DC VOLTAGE CONSTANT CURRENT REGION Note.4 9 ~1V RATED CURRENT RATED OWER VOLTAGE ADJ. RANGE Note.6 9 ~ 13V CURRENT ADJ. RANGE LINE REGULATION LOAD REGULATION SETU, RISE TIME HOLD U TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE OWER FACTOR EFFICIENCY (Typ.) AC CURRENT INRUSH CURRENT(max.) LEAKAGE CURRENT WORKING TEM. WORKING HUMIDITY SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE Note.5 95 ~ 108% OVER CURRENT (Typ.) Note.4 rotection type : Constant current limiting, recovers automatically after fault condition is removed OVER VOLTAGE OVER TEMERATURE STORAGE TEM., HUMIDITY TEM. COEFFICIENT VIBRATION 1V RILE & NOISE (max.) Note. 150mVp-p VOLTAGE TOLERANCE Note.3 SHORT CIRCUIT 15V 11.5 ~ 15V 0V 15 ~ 0V UL101 ; EN61347-1, EN61347--13 independent (except for CLG-150 C type) ; UL60950-1, TUV EN60950-1 ; J61347-1, Note.7 J61347--13(1~15V only), I65 or I67 approved I/-O/:3.75KVAC I/-FG:1.88KVAC O/-FG:0.5KVAC I/-O/, I/-FG, O/-FG:100M Ohms / 500VDC / 5 4V 18 ~ 4V / 70% RH 30V.5 ~ 30V 36V 7 ~ 36V 11A 9.5A 7.5A 6.3A 5A 4.A 3.A 48V 36 ~ 48V 13W 14.5W 150W 151.W 150W 151.W 153.6W 5.5 ~ 11A.0% 150mVp-p 13 ~ 17V 4.75 ~ 9.5A.0% 150mVp-p 17 ~ V 3.75 ~ 7.5A.0% 150mVp-p ~ 7V Can be adjusted by internal potential meter or through output cable 3.15 ~ 6.3A 1.0% 150mVp-p 6 ~ 3V.5 ~ 5A 1.0% 150mVp-p 31 ~ 41V.1 ~ 4.A 1.0% 00mVp-p 40 ~ 56V 1.6 ~ 3.A 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 1.0% 1.0% 1.0% 0.5% 0.5% 0.5% 0.5% 3000ms, 80ms at full load 30VAC /115VAC 50ms / 30VAC 16ms / 115VAC at full load 90 ~ 95VAC 17 ~ 417VDC 47 ~ 63Hz F 0.95/30VAC F 0.98/115VAC at full load and rated output voltage F 0.9 at 75 ~ 100% load 88% 88% 90% 90% 91% 91% 91% A / 115VAC 1A / 30VAC COLD START 65A/30VAC <1mA / 40VAC Hiccup mode, recovers automatically after fault condition is removed 13.5 ~ 16V 18 ~ 0V 3 ~ 7V 8 ~ 34V 33 ~ 36V 4 ~ 48V 57 ~ 65V rotection type : Shut down and latch off o/p voltage, re-power on to recover 100 10 (RTH) rotection type : Shut down o/p voltage, re-power on to recover -30 ~ +70 (Refer to output load derating curve) 0 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 5G 1min./1cycle, period for 7min. each along X, Y, Z axes EMI CONDUCTION & RADIATION Compliance to EN55015, EN550 (CISR) Class B HARMONIC CURRENT Compliance to EN61000-3- Class C ( 75% load) ; EN61000-3-3 EMS IMMUNITY Compliance to EN61000-4-,3,4,5,6,8,11; ENV5004, EN61547, EN5504, light industry level (surge 4KV), criteria A MTBF 303.7Khrs min. MIL-HDBK-17F (5 ) DIMENSION.*68*38.8mm (L*W*H)(CLG-150-Blank/A/B) 9*68*38.8mm (L*W*H)(CLG-150-C) ACKING 1.0Kg; 1pcs/13Kg/0.49CUFT(CLG-150-Blank/A/B) 1Kg; 1pcs/13Kg/0.96CUFT(CLG-150-C) 1.0%
150W Single Output Switching ower Supply CLG-150 series Mechanical Specification Blank:(CLG-150) Case No. 954A Unit:mm 1 9.6. 198. 9.4 AC/L(Brown) 300 0 300 0 AC/N(Blue) FG (Green/Yellow) 18AWG(0.75mm ) 3C 14AWG(1.5mm ) C 9.4 34. 68 4. 4L +V(Red) -V(Black) 38.8 I67 rated. Cable for I/O connection. A Type:(CLG-150-_A) 1 9.6. 198. 9.4 300 0 Io ADJ. AC/L(Brown) 300 0 AC/N(Blue) FG (Green/Yellow) 18AWG(0.75mm ) 3C 14AWG(1.5mm ) C Vo ADJ. 4. 4L 38.8 9.4 34. 68 +V(Red) -V(Black) I65 rated. Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.) File Name:CLG-150-SEC 010-08-10
150W Single Output Switching ower Supply CLG-150 series B Type:(CLG-150-_B). 1 198. AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 300 0 18AWG(0.75mm ) 3C 9.6 9.4 34. 9.4 68 14AWG(1.5mm ) C 18AWG(0.75mm ) C 4. 4L 300 0 +V(Red) -V(Black) ADJ1(Blue) ADJ(White) 38.8 I67 rated. Output constant current level can be adjusted through output cable by connecting a resistor between ADJ1 and ADJ. Reference resistance value for output current adjustment (Typical) Resistance Open 4.7K 60 8 Short ercentage of rated current Slightly > 100% 100% 75% 50% Slightly < 50% C Type:(CLG-150-_C) 15.4 8 9 198. I/ 7.5 9.5 1 3 8 37 8 68 Io ADJ. Vo ADJ. 1 O/ 4. 4L AC Input Terminal in No. Assignment in No. 1 3 Assignment FG AC/N AC/L DC Output Terminal in No. Assignment 38.8 in No. 1 Assignment +V -V Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.) File Name:CLG-150-SEC 010-08-10
150W Single Output Switching ower Supply CLG-150 series Block Diagram Fosc : 100KHz I/ FG EMI FILTER & RECTIFIERS FC CIRCUIT FC CONTROL O.L.. OWER SWITCHING WM & FC CONTROL RECTIFIERS & FILTER O.L.. DETECTION CIRCUIT O.V.. +V -V ADJ1 ADJ (B Type) Derating Curve Static Characteristics fosc : 100KHz 100 30VAC 100 90 80 60 30VAC Input only 100VAC 80 70 LOAD (%) 40 0 LOAD (%) 60 50 40-30 -5-10 0 15 30 50 55 60 70 (HORIZONTAL) 90 100 15 135 145 155 165 175 180 00 30 95 AMBIENT TEMERATURE ( ) INUT VOLTAGE (V) 60Hz -30 start up possible for 30VAC input File Name:CLG-150-SEC 010-08-10
150W Single Output Switching ower Supply CLG-150 series ower Factor Characteristic ower factor will be higher than 0.9 when output loading is 75% or higher. F 1. 0 0 0. 9 8 0. 9 6 0. 9 4 0. 9 0. 9 0 0. 8 8 0. 8 6 0. 8 4 0. 8 0. 8 0 0. 7 8 Constant Current Mode 5 0 % 6 0 % 7 0 % 8 0 % 9 0 % 1 0 0 % LOAD 3 0 V 1 1 0 V EFFICIENCY vs LOAD (48V Model) CLG-150 series possess superior working efficiency that up to 91% can be reached in field applications. EFFICIENCY (%) 94 9 90 88 86 84 8 80 78 76 74 7 70 68 10% 0% 30% 40% 50% 60% 70% 80% 90% 100% 30V 110V LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode [with LED driver, at area (A)] and CC mode [direct drive, at area (B)]. 100 Vo(%) (A) Constant Voltage area (B) Constant Current area 50 (max.) (C) Hiccup rotection 50 100 Io (%) Typical LED power supply I-V curve File Name:CLG-150-SEC 010-08-10
150W Single Output Switching ower Supply CLG-150series MODEL:CLG-150-0A OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1: 150 mvp-p (Max ) I/: 30VAC V1: 68 mvp-p (Max ) O/:FULL LOAD OUTUT VOLTAGE CH1: 17 V~ V I/: 30 VAC 15.95 V~ 3.95 V/ 30 VAC ADJUST RANGE I/: 115 VAC 15.95 V~ 3.4 V/ 115 VAC O/:MIN LOAD 3 CURRENT ADJ. RANGE 3.75 ~ 7.5A I/: 30 VAC O/:FULL LOAD.84 A ~ 9.48 A 4 OUTUT VOLTAGE TOLERANCE V1: %~ - % (Max) I/: 100 VAC / 95 VAC O/:FULL/ MIN LOAD V1: 0.4 %~ -0.4 % 5 LINE REGULATION V1: 0.5 %~- 0.5 % (Max) I/: 100 VAC ~ 95 VAC O/:FULL LOAD V1: 0.03 %~ -0.03 % 6 LOAD REGULATION V1:1 %~ -1 % (Max) I/: 30 VAC O/:FULL ~MIN LOAD V1: 0.4 %~ -0.4 % 7 SET U TIME 30VAC: 3000 ms (Max) I/: 30 VAC 30VAC/ 1958 ms 115 VAC: 3000 ms (Max) I/: 115 VAC 115VAC/ 1958 ms O/:FULL LOAD 8 RISE TIME 30VAC: 80 ms (Max) I/: 30 VAC 30VAC/ 3 ms 115VAC: 80 ms (Max) I/: 115 VAC 115VAC/ 17 ms O/:FULL LOAD 9 HOLD U TIME 30VAC: 50 ms (TY) I/: 30 VAC 30VAC/ 74 ms 115VAC: 16 ms (TY) I/: 115 VAC 115VAC/ 0 ms O/:FULL LOAD 10 OVER/UNDERSHOOT TEST < +5% I/: 30 VAC O/:FULL LOAD 11 DYNAMIC LOAD V1: 000 mvp-p I/: 30 VAC O/:FULL /Min LOAD 90%DUTY/1KHZ TEST: <5 % 413 mvp-p Model: CLG-150-0 Test Report 1 / 5
150W Single Output Switching ower Supply CLG-150series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 90 VAC~ 95 VAC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3V= 97V HIGH-LINE=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF NO DAMAGE ) 8V~95V TEST: OK INUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC I/: 90 VAC ~ 95 VAC O/:FULL~MIN LOAD TEST: OK 3 OWER FACTOR 0.95 / 30 VAC(TY) I/: 30 VAC F= 0.974 / 30 VAC I/: 115 VAC 0.98 /115 VAC(TY) F= 1.000 / 115 VAC O/:FULL LOAD F 0.9 at 75 ~ 100% load F 0.9 at 75 ~ 100% load 4 EFFICIENCY 90 % (TY) I/: 30 VAC 90.5 % O/:FULL LOAD 5 INUT CURRENT 30V/ 1 A (TY) I/: 30 VAC I = 0.74 A/ 30 VAC 115V/ A (TY) I/: 115 VAC I = 1.4 A/ 115 VAC O/:FULL LOAD 6 INRUSH CURRENT 30V/ 65 A (TY) I/: 30 VAC I = 57 A/ 30 VAC O/:FULL LOAD 7 LEAKAGE CURRENT < 1 ma / 40 VAC I/: 40 VAC L-FG: 0.8 ma O/:Min LOAD N-FG: 0.4 ma ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 95 %~ 108 % I/: 30 VAC I/: 115 VAC O/:TESTING OVER VOLTAGE ROTECTION CH1: 3 V~ 7 V I/: 30 VAC I/: 115 VAC O/:MIN LOAD 10%/ 30 VAC 10%/ 115 VAC Constant Current Limiting,recover Automatically after fault condition Is removed 5.6V/ 30 VAC 5.5V/ 115 VAC Shut down and latch off o/p voltage Re- power on to recover 3 OVER TEMERATURE ROTECTION SEC: RTH: 100 + 10 O.T.. NO DAMAGE I/: 30 VAC O/:FULL LOAD O.T.. Active Shut down Re-power ON 4 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR NO DAMAGE I/: 95 VAC O/:FULL LOAD NO DAMAGE Hiccup Mode Model: CLG-150-0 Test Report / 5
150W Single Output Switching ower Supply CLG-150series ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL: CLG-150-4 1. ROOM AMBIENT BURN-IN:1 HRS I/: 30VAC O/: FULL LOAD Ta=9.1. HIGH AMBIENT BURN-IN:4 HRS I/: 30VAC O/: FULL LOAD Ta=54.6 NO osition /N ROOM AMBIENT HIGH AMBIENT Ta=9.1 Ta= 54.6 1 LF3 TR689 61.7 80.3 BD1 4A/800V US4KB80R-7000 63.7 8.4 3 L COIL TF1356 65.7 83.7 4 C11 105/450V 5% =10 MMX 64.5 83.0 5 L1 COIL TR63 65.1 83.0 6 D1 MUR460 4A/600V 70.5 88.6 7 Q SK3683-01MR 19A/500V 68.6 86.9 8 C5 150u/40V 105 KMG 67.6 85. 9 D11 1DQ10 A/100V 75. 9. 10 Q1 SA11N65C3 11A/650V 76.4 95.5 11 D 3A/600V 1N5406 83.0 101.5 1 T1 COIL TF1381 80. 97.0 13 C105 1000u/35V UL10Kh ZLH 70.9 89.1 14 Q101 IRF3415 43A/150V 71.0 89.7 15 C4 u/50v UL10Kh 5*11 YXM 65.4 83.0 16 U1 TDA4863G 66.3 84.6 17 U TEA155 71.3 87.1 18 RTH 0KΩ 3Φ 1% 63.1 81.3 19 TA 9.1 54.6 0 CASE U CASE 46.9 71.6 OVER LOAD BURN-IN TEST NO DAMAGE 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER HOUR TURN ON TEST I/: 30 VAC O/: 105 % LOAD I/: 30 VAC O/:100 % LOAD Ta= -30 TEST:OK TEST:OK 4 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST 5 TEMERATURE COEFFICIENT AFTER 1 HOURS IN CHAMBER ON CONTROL 55 6 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave I/: 95 VAC O/:FULL LOAD Ta 55 NO DAMAGE HUMIDITY= 95 %R.H + 0.03 %(0~50 ) I/: 30 VAC O/:FULL LOAD () Frequency:10~500Hz (3) Time:7min (4) Acceleration:5G (5) Test Time:1 hour in each axis (X.Y.Z) (6) TEST:OK + 0.005 %(0~50 ) TEST:OK Model: CLG-150-0 Test Report 3 / 5
150W Single Output Switching ower Supply CLG-150series SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3.75 KVAC/min I/-FG: 1.88KVAC/min O/-FG: 0.5 KVAC/min I/-O/: 4. KVAC/min I/-FG:.5 KVAC/min O/-FG: 0.6 KVAC/min I/-O/:.54 ma I/-FG: 3.88 ma O/-FG: 0.578 ma NO DAMAGE ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-FG: 500VDC>100MΩ O/-FG:500VDC>100MΩ I/-O/: 500 VDC I/-FG: 500 VDC O/-FG: 500 VDC /70%RH I/-O/: 30 GΩ I/-FG: 30 GΩ O/-FG: 30 GΩ NO DAMAGE 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 4 AROVAL TUV: Certificate NO :R5019714 UL: File NO :E1833 40 A / min Ta:5 / 70%RH 1 mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN61000-3- I/: 30 VAC/50HZ ASS CLASS C O/:100%/75%/50% LOAD CONDUCTION EN550 EN55015 I/: 30 VAC (50HZ) ASS CLASS B O/:FULL/50% LOAD Test by certified Lab 3 RADIATION EN550 EN55015 I/: 30 VAC (50HZ) ASS CLASS B O/:FULL LOAD Test by certified Lab 4 E.S.D EN61000-4- I/: 30 VAC/50HZ CRITERIA A LIGHT INDUSTRY O/:FULL LOAD 5 E.F.T EN61000-4-4 I/: 30 VAC/50HZ CRITERIA A LIGHT INDUSTRY INUT: 1KV O/:FULL LOAD 6 SURGE IEC61000-4-5 I/: 30 VAC/50HZ CRITERIA A LIGHT INDUSTRY L-N :KV O/:FULL LOAD L,N-E:4KV 7 Test by certified Lab & Test Report repare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 CAACITOR CLG-150-4:SUOSE C105 IS THE MOST CRITICAL COMONENT LIFE CYCLE I/: 30VAC O/:FULL LOAD Ta=5 LIFE TIME= 147554 HRS I/: 30VAC O/:FULL LOAD Ta=55 LIFE TIME= 30618 HRS MTBF MIL-HDBK-17F NOTICES ARTS COUNT TOTAL FAILURE RATE: 303.7KHRS min 3 ORT (Ongoing Reliability test) CLG-150-4A:I/:30VAC O/:FULL LOAD TA=50 Sample=10pcs TEST TIME=1680HRS Model: CLG-150-0 Test Report 4 / 5
150W Single Output Switching ower Supply CLG-150series COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q1 Rated S11N65C3 :650V /11A Diode eak Voltage D106 Rated SSCD110 : 100V / 1A Q101 Rated ST80NF1 80A / 10V I/:High-Line +3V = 98 V O/: (1)Full Load Turn on () Output Short I/:High-Line +3V = 98 V O/: (1)Full Load Turn on ()Output Short (1) 600 V () 505 V (1) 45 V () 35 V (1) 110 V () 85 V 3 Clamp Diode eak Voltage D Rated 1N5406 : 600 V/ 3A I/:High-Line +3V = 98 V O/: (1) Dynamic Load (1) 515 V 90%Duty/1KHz 4 Input Capacitor Voltage C 5 Rated NCC: 150 u / 40 V/ 105 / KMG I/:High-Line +3V = 98 V O/: (1)Full Load Turn on /Off () Min load Turn on /Off (3)Full Load /Min load Change (1) 405 V () 398 V (3) 405 V 5 Control IC Voltage Test U Rated Tea155 : 0 V I/:High-Line +3V = 98 V O/: (1)Full Load Turn on /Off (1) 17.8 V () 14.4 V () Min load Turn on /Off (3)Full Load /Min load Change (3) 17.8 V DATE SAMLE TEST RESULT TESTER AROVAL 008/4/7 RD SAMLE ASS SANFORD SU VINCENT TSENG 008/6/0 W0804C33 ASS SANFORD SU VINCENT TSENG 008/6/30 W0805E37 ASS SANFORD SU VINCENT TSENG 003/1/1 A50-F03 Model: CLG-150-0 Test Report 5 / 5