Parts Lists. Parts List Index. Using the Parts Lists
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1 Parts Lists Parts List Index PL 1.1 Covers (1 of 2) PL 9.1 Frame and Size Sensor PL 1.2 Covers (2 of 2) PL 10.1 Electrical PL 2.1 Tray 1 (1 of 2) PL Sheet Feeder (1 of 2) PL 2.2 Tray 1 (2 of 2) PL Sheet Feeder (2 of 2) PL 3.1 Paper Feeder PL 12.1 Envelope Feeder (1 of 2) PL 4.1 MPT Chute PL 12.2 Envelope Feeder (2 of 2) PL 5.1 Paper Handler Assembly PL 13.1 Duplex (1 of 2) PL 6.1 Chute Transport and Fuser PL 13.2 Duplex (2 of 2) PL 7.1 Exit PL 14.1 Stacker (1 of 2) PL 8.1 Drive and Xerographics PL 14.2 Stacker (2 of 2) Using the Parts Lists The Parts Lists section provides exploded view illustrations of all spared subsystem components and a listing of the corresponding part numbers. The illustrations show the relationships between parts. Each callout number in an illustration corresponds to an item number in the parts list for that illustration. The capital letters C, E, KL, and S, that appear in some illustrations stand for C-ring, E-ring, KL clip, and Screw, respectively. A shaded triangle in an illustration indicates the item is part of an assembly. A notation such as 1 (with 2~4), means part 1 consists of parts 2, 3, and 4. An asterisk * following a part name indicates the page contains a note about this part. The notation J1<>J2 and P2 is attached to a wire harness. It indicates that connector jack 1 is attached to one end of the wire harness and connector jack 2 is attached to the other end that is plugged into plug 2. The following abbreviations are used in the parts lists text and illustrations: P/J Plug/Jack P/O Part of W/ With W/O Without Phaser 4400 Laser Printer Service Manual 7-1
2 Covers (1 of 2) PL 1.1 Covers (1 of 2) Item Part Description 1 48E64591 Left Cover 2 802K11331 Left Interface Cover 3 48E64642 Option Cover 4 48K76455 Top Cover Assembly 5 101K38280 Front Panel Assembly 6 962K09691 Front Panel Harness Assembly 7 48E64612 Right Cover 8 802K36773 Front Cover Assembly (with 9-12, 14-16, 18, 19, 26) Front Cover (P/O item 8) Left Latch Assembly (P/O item 8) Lever (P/O item 8) Right Latch Assembly (P/O item 8) 13 3E48991 Cover Stopper Envelope Chute 15 3E43880 Tray Stopper 16 50K47271 MPT Tray Assembly K44310 Left Front Cover MPT Chute (P/O item 21) MPT Cleaning Pad Assy. (P/O item 21) 20 Not used Not used K04790 MPT Cleaning Kit (with 18, 19, and PL 4.1 item 5) Spring joint Front cover spring Env gear cover Exit 2 grounding spring Clip KL 354W24254 KL Clip S 600K79660 Hardware Kit (Includes Screw) 7-2 Phaser 4400 Laser Printer Service Manual
3 PL 1.1 Covers (1 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-3
4 Covers (2 of 2) PL 1.2 Covers (2 of 2) Item Part Description Latch Spring Left Latch Right Latch Latch Cover Rear Cover Direction Arm 7 600K83121 Cap Kit (quantity 2) 8 54K14992 Face Up Chute Assembly Right Pivot Stopper 10 3E46120 Stopper 11 32E12671 Duplex Guide Rail-Left 12 32E12681 Duplex Guide Rail-Right K10013 Rear Cover Assembly (with 1-9) S 600K79660 Hardware Kit (Includes Screw) 7-4 Phaser 4400 Laser Printer Service Manual
5 PL 1.2 Covers (2 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-5
6 Paper Tray 1 PL 2.1 Tray 1 (1 of 2) Item Part Description 1 109R00448 Cassette Assembly (with 2-20 and PL 2.2) Bottom Plate Assembly End Guide Assembly Extension Housing Rack Slide Extension Spring Latch Spring Size Plate Base Extension Left Side Guide Assembly Right Side Guide Assembly Link Tray 1 Base Rack Pinion Cassette Sub-Assembly (PL 2.2) Tray 1 Actuator Actuator Cover S 600K79660 Hardware Kit (Includes Screw) 7-6 Phaser 4400 Laser Printer Service Manual
7 PL 2.1 Tray 1 (1 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-7
8 Paper Cassette 2 PL 2.2 Tray 1 (2 of 2) Item Part Description Cassette Assembly (with 2-27) (P/O PL 2.1 Item 1) Retard Cap Retard Chute Base - Left Retard Chute Retard Chute Base - Right Retard Shaft Assembly 7 5K82890 Friction Clutch Assembly 8 600K79550 Roller Assembly Kit Retard Bracket E11830 Retard Spring Tongue Plate Tongue Shaft Assembly Lift Up Shaft Holder Bearing Lift Up Ground Spring Cassette Housing Lever Cassette Handle Assembly Motor Spring Right Holder Left Holder K24682 Motor Assembly Motor Holder Assembly E11680 Connector Spring Socket Guide S Hardware Kit (Includes Screw) 7-8 Phaser 4400 Laser Printer Service Manual
9 PL 2.2 Tray 1 (2 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-9
10 Paper Feeder PL 3.1 Paper Feeder Item Part Description Item Part Description 1 22K51531 Turn Roller Assembly (with 2) O/W Clutch Assembly(P/O item 19) 2 121K20151 Turn Clutch Assembly Roller Assembly (P/O item 48) Extension Spring Gear 25T (P/O item 19) 4 809E11630 Chute Spring Gear 31T (P/O item 19) Feed CST Cover E11610 Nudger Spring 6 120E16960 No Paper Actuator Gear E18132 Actuator Support Gear Feeder Frame Assembly Gear Cover Clamp Bracket Left Latch Spring Gear Low Paper Actuator (P/O item 46) Low Paper Actuator Support (P/O item 46) Gear K52781 Feeder PWB E81970 Low Paper Sensor K19010 Feed Clutch Assembly K47211 No Paper Sensor Harness Assy Bearing Roller 7 support N/MOT Harness Assembly Turn Chute Socket Roller CST Stopper Feeder Cover Clamp K79320 Feed Head Assembly (with 20-28) K79640 Socket & Harness Kit (with 39, 40) Feed Shaft (P/O item 19) K79652 Actuator & Support Kit (with 11, 12) Bearing (P/O item 19) 45 22K56902 Feeder Assembly 1 Kit (with 1-42) Nudger Support Assembly (P/O item 19) E81970 Stack Height Sensor (P/O item 19) K79550 Feed Roller Kit (item 26- quantity 3) S 600K79660 Hardware Kit (includes screw) Gear Clutch (P/O item 19) 7-10 Phaser 4400 Laser Printer Service Manual
11 PL 3.1 Paper Feeder Exploded View Phaser 4400 Laser Printer Service Manual 7-11
12 MPT Chute PL 4.1 MPT Chute Item Part Description 1 54K22391 MPT Chute Assembly (with 2-24) MPT Shaft Assembly MPT Pick-up CAM Core 5 22K50815 MPT Roller Assembly MPT (Left) Cam Pick-up Guide Roller Bearing Tray Bottom E17121 MPT No Paper Actuator MPT Bottom Spring Tray Exit Bearing 13 19K94573 Retard Pad Assembly E81970 Paper Set Sensor MPT Ground Plate MPT Chute Assembly E85920 Pick Up Solenoid E20171 MPT Spring 19 7E54661 Gear Pick Up Envelope Connector Plate K82141 Envelope Connector Assembly K47021 MPT No Paper Harness Assembly (J45-J451) 23 19K96830 Pick Up Pad Assembly K04790 MPT Cleaning Kit (with 5, and 18 and 19 from PL 1.1 Covers (1 of 2).) S 600K79660 Hardware Kit (Includes Screw) 7-12 Phaser 4400 Laser Printer Service Manual
13 PL 4.1 MPT Chute Exploded View Phaser 4400 Laser Printer Service Manual 7-13
14 Paper Transport PL 5.1 Paper Handler Assembly Item Part Description Item Part Description Toner Sensor Left Bearing Toner Sensor Harness Assembly (J42-J421) K47011 Registration Harness Assembly (J43-J431, J432) TNS Cushion Clamp Toner Sensor Holder 24 7E54650 Gear Toner Sensor Spring 25 6E60981 Shaft K79381 Toner Sensor Kit (with 1-5) Upper Chute Bottom Metal Registration Roller Right Bearing Torsion Spring E22950 Registration Spring - Right (Silver) Upper Chute Assembly 29 7E54671 Registration Gear (Metal roller) Chute Inlet Right Bearing Lever Handle 31 7E54681 Registration Gear (Rubber roller) Chute Inlet Cap Ground Spring - Right 13 59K11910 Rubber Registration Roller Ground Spring - Center Ground Spring - Bottom Ground Screw E13331 Registration Actuator Left Spring E19722 Registration Sensor Spring Baffle Resistor E81970 Registration Sensor Lower Chute Bottom E19030 Registration Spring Left (Gold) CST Chute Bearing 39 54K14986 Paper Handler Assembly (with 7-38) E85820 Registration Clutch S 600K79660 Hardware Kit (Includes Screw) 7-14 Phaser 4400 Laser Printer Service Manual
15 PL 5.1 Paper Handler Assembly Exploded View Phaser 4400 Laser Printer Service Manual 7-15
16 Chute Transport and Fuser PL 6.1 Chute Transport and Fuser Item Part Description 1 22K55010 Transfer Roller Assembly 2 54K15000 Transfer Chute Assembly (with 3-5) Bearing Transfer Roller SUP Spring Transfer Roller Transport Chute 6 126K14933 Fuser Assembly (120 V) (with 10, 11) 126K14942 Fuser Assembly (230 V) (with 10, 11) DTS Wire Assembly TR Wire Assembly 9 962K06300 Fuser Harness Assembly (120 V) (J271, J11, J27, J262) 962K06310 Fuser Harness Assembly (230 V) (J271, J11, J27, J262) K10003 Fuser Upper Cover Assembly K08411 Heat Rod (120 V) 126K09711 Heat Rod (230 V) Thumb Screw R00497 Maintenance Kit (120 V) (with Fuser, Transfer Roller, 9 Feed Rollers) 108R00498 Maintenance Kit (230 V) (with Fuser, Transfer Roller, 9 Feed Rollers) S 600K79660 Hardware Kit (Includes Screw) 7-16 Phaser 4400 Laser Printer Service Manual
17 PL 6.1 Chute Transport and Fuser Exploded View Phaser 4400 Laser Printer Service Manual 7-17
18 Exit PL 7.1 Exit Item Part Description 1 105K14904 Static Eliminator Assembly 2 120E13350 Stack Full Actuator Exit Gate Exit Spring Exit Gear Exit Bearing (P/O item 25) 7 59K11950 MID-1-3 Roller Assembly Out Exit Pinch Roller Exit Pinch Roller Exit Pinch Spring 11 59K11960 MID-2 Roller Assembly Pinch Roller MID Pinch Spring Pinch Spring Exit Chute E81970 Exit Photo Sensor K46981 Stack Full Sensor Harness Assembly (J30-J301) Interlock Cover Exit Gear Exit Gear K35830 Exit Motor Assembly Exit Gear 17/ Exit Gear Exit Ground Spring K79540 Bearing Kit (quantity 6 of item 6) 26 54K15893 Exit Chute Assembly (with 1-17, 19-24) S 600K79660 Hardware Kit (Includes Screw) 7-18 Phaser 4400 Laser Printer Service Manual
19 PL 7.1 Exit Exploded View Phaser 4400 Laser Printer Service Manual 7-19
20 Drive and Xerographics PL 8.1 Drive and Xerographics Item Part Description 1 113R00627 Print Cartridge (10K) 113R00628 Print Cartridge (15K) Print Cartridge Sensor Harness Assembly (J25-J251) (P/O item 19) Spring (P/O item 19) Print Cartridge Sensor Assembly (P/O item 19) 5 32K94111 Print Cartridge Top Guide Assembly 6 162K46922 Laser Harness Assembly (J21-J211, J212, J213) 7 62K11210 Laser Assembly Print Cartridge Side Guide Assembly-R (with 9, 10, 13-16) Print Cartridge Side Guide Spring Clip 11 7K87580 Drive Gear Assembly K35701 Main Motor Assembly Guide Arm A Guide Spring A Guide Spring B Guide Arm B ROS Duct Fuser Duct 19 32K03720 Print Cartridge Sensor Kit (with 2-4) KL 354W24254 KL Clip S 600K79660 Hardware Kit (Includes Screw) 7-20 Phaser 4400 Laser Printer Service Manual
21 PL 8.1 Drive and Xerographics Exploded View Phaser 4400 Laser Printer Service Manual 7-21
22 Frame and Size Sensor PL 9.1 Frame and Size Sensor Item Part Description Left Plate Clamp Press Left Clamp Press Interface Clamp Lower B Elec Box Lower A Elec Box 7 127E13840 Fan Assembly Duct Edge Saddle H AC Clamp Insulator Plate Plate Handle K47001 Feeder Harness Assembly (J33-J331) CAM Shaft Size Sensor Actuators Cover Size Sensor Spring CAM Lever CAM K52771 Tray 1 Size PWB K48420 Size Harness Assembly (J51-J52) Size Sensor Housing K09970 Size Sensor 1 Kit (with 13-21) S 600K79660 Hardware Kit (Includes Screw) 7-22 Phaser 4400 Laser Printer Service Manual
23 PL 9.1 Frame and Size Sensor Exploded View Phaser 4400 Laser Printer Service Manual 7-23
24 Electrical PL 10.1 Electrical Item Part Description Item Part Description 1 162K47201 Image Processor Harness Assembly (J910-J282, J288) K19750 HVPS PWB Image Processor Board HVPS Housing Back Panel Hard Disk Drive 4 162K49271 Stacker Harness Assembly (J35-P351) 97S MB Hard Drive Kit Power Cord MB DIMM 6 110K08571 Rear Interlock Switch Assembly 97S MB DIMM Kit AC Wire Assembly (J285) MB DIMM ZMD K46991 Duplex Harness Assembly (J34-P341) 97S MB DIMM Kit 9 162K46941 Connector Harness Assembly (J23-J231) MB DIMM ZMD K52761 Connector PWB 97S MB DIMM Kit K08561 Front Interlock Switch Assembly MB Flash DIMM K85653 Engine Logic Board 97S MB Flash DIMM Kit K VDC PWB 23 98S Network Upgrade Kit K46972 LVPS Harness Assembly (J28-J218) Configuration Upgrade Chip (P/0 item 23) K K19860 LVPS PWB (120V) LVPS PWB (230V) Base Configuration Chip E94430 Main Switch NVRAM K46962 HVPS Harness Assembly S 600K79660 Hardware Kit (Includes Screw) 7-24 Phaser 4400 Laser Printer Service Manual
25 PL 10.1 Electrical Exploded View Phaser 4400 Laser Printer Service Manual 7-25
26 Optional Feeder 1 PL Sheet Feeder (1 of 2) Item Part Description Option Feeder Assembly (with 2-20) Gear OPT Bracket Assembly 3 7E54920 Gear OPT I Top Plate 5 162K48431 Option Size Harness Assembly Size Sensor Housing 7 160K53061 Size Option PWB CAM Spring CAM Lever CAM Shaft CAM SW Cover Size Sensor K48420 Size Harness Assembly Clamp Main Frame Assembly E04931 Right Side Cover 17 22K56912 Feeder Assembly R00448 Cassette Assembly (Same as PL 2.1 item 1) E04920 Left Side Cover K79670 Screw Kit (quantity 3) K09980 Size Sensor Housing Assembly (with 5-13) S 600K79660 Hardware Kit (Includes Screws) 7-26 Phaser 4400 Laser Printer Service Manual
27 PL Sheet Feeder (1 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-27
28 Optional Feeder 2 PL Sheet Feeder (2 of 2) Item Part Description Item Part Description 1 22K56912 Feeder Assembly 2 Kit (with 2-42) 2 22K55001 Turn Roller Assembly (with 3) Roller Assembly (P/O item 43) Gear 25T 3 121K20151 Turn Clutch Assembly Gear 31T Spring Extension E11610 Nudger Spring 5 809E11630 Chute Spring Gear E16960 No Paper Actuator Gear E18132 Actuator Support Gear Cover Feeder Frame Assembly Bracket Clamp Gear Left Latch Spring OPT Gear Low Paper Actuator (P/O item 43) Low Paper Support Actuator (P/O item 43) K52781 Feeder PWB K19010 Feed Clutch Assembly E81970 Low Paper Sensor Bearing K47211 N/Sensor Harness Assembly N/Motor Harness Assembly Roller 7 Support Socket Turn Chute Paper Tray Stopper Roller Clamp Feeder Cover K79550 Feed Roller Kit (item 26- quantity 3) K79320 Feeder Assembly (with 20-28) K79640 Socket & Harness Kit (with 39, 40) Feed Shaft K79652 Actuator & Support Kit (with 11, 12) Bearing S 600K79660 Hardware Kit (Includes Screw) Nudger Support Assembly E81970 Stack Height Sensor Gear Clutch O/W Clutch Assembly 7-28 Phaser 4400 Laser Printer Service Manual
29 PL Sheet Feeder (2 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-29
30 Envelope Feeder 1 PL 12.1 Envelope Feeder (1 of 2) Item Part Description Envelope Feeder Assembly (with 2-24) 2 54E14453 Top Chute 3 Chute Plate Sensor Harness Assembly 5 130K60390 Exit Sensor Assembly Retard Holder Retard Spring Feeder Bearing 9 59E93940 Exit Pinch Roller Pinch Roller Shaft Pinch Cap Pinch Spring Torque 29 Clutch Assembly K79310 Retard Roller Assembly (with 15) Retard Roller (P/O item 14) 16 31E93291 Weight Arm Weight Cover Weight Holder Envelope Left Side Guide Envelope Right Side Guide Envelope Feeder Sub Assembly Pinion Gear Bottom Cover Tray Extension S 600K79660 Hardware Kit (Includes Screw) 7-30 Phaser 4400 Laser Printer Service Manual
31 PL 12.1 Envelope Feeder (1 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-31
32 Envelope Feeder 2 PL 12.2 Envelope Feeder (2 of 2) Item Part Description Envelope Feeder Sub Assembly (with 2-31) Gear Cover 3 7E27420 Gear Gear Drive E36080 Gear K87180 Torque 25 Clutch Assembly Feeder Bearing 8 7E28780 Idler 21 Gear 9 121K87201 One Way 26 Clutch Assembly Elec Clutch Bearing K87190 Feed Clutch 12 6E47120 Clutch Shaft K87210 One Way Clutch Assembly Transport Roller Assembly (with 16) Transport Roller Bottom Roller Assembly Envelope Pinch Roller Feed Belt Main Chassis No Paper Actuator E81970 No Paper Sensor Feed Roller Assembly 1 (with 23) Feeder Roller Feed Roller Assembly 2 (with 23) Envelope Connector Main Harness Assembly Clutch Harness Assembly Envelope PWB No Paper Harness Assembly S 600K79660 Hardware Kit (Includes Screw) 7-32 Phaser 4400 Laser Printer Service Manual
33 PL 12.2 Envelope Feeder (2 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-33
34 Duplex 1 PL 13.1 Duplex (1 of 2) Item Part Description Duplex Assembly (with 2-6) Turn Chute Assembly Chute Assembly Connector 4 54K15061 Upper Chute Assembly Duplex Drive Cover Lower Duplex Chute Assembly S 600K79660 Hardware Kit (Includes Screw) 7-34 Phaser 4400 Laser Printer Service Manual
35 PL 13.1 Duplex (1 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-35
36 Duplex 2 PL 13.2 Duplex (2 of 2) Item Part Description Lower Duplex Chute Assembly (with 2-18) 2 59K12151 Duplex Roller Assembly 3 3E47580 Duplex Bearing Duplex Gear 17/Pulley Duplex Bearing Duplex Gear Duplex Gear 17/ K36520 Motor Assembly 9 423W15455 Synchronous Belt Lower Duplex Chute Duplex Latch Duplex Latch Spring Duplex Sensor Harness E81970 Duplex Home Sensor K53051 Duplex PWB Duplex Cover K83310 Duplex Sensor Duplex Handle Label S 600K79660 Hardware Kit (Includes Screw) 7-36 Phaser 4400 Laser Printer Service Manual
37 PL 13.2 Duplex (2 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-37
38 Stacker 1 PL 14.1 Stacker (1 of 2) Item Part Description Stacker Assembly (with 2-13) 2 50K38632 Exit Tray Assembly Tray Spring 4 50E89161 Exit Tray 5 12E09550 Weight Link 6 802E02773 Rear Cover 7 802E02755 Stacker Cover 8 54K22380 Inner Exit Chute Assembly Hook Cover Lower Cover Cover Hinge Left Cover Spring Right Cover Spring S 600K79660 Hardware Kit (Includes Screw) 7-38 Phaser 4400 Laser Printer Service Manual
39 PL 14.1 Stacker (1 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-39
40 Stacker 2 PL 14.2 Stacker (2 of 2) Item Part Description Item Part Description 1 54K22380 Inner Exit Chute Assembly (with 2-43) Stacker Harness Assembly (J21-P202) Stacker Guide Stacker Holder PWB Holder Exit Shaft 4 160K88240 Stacker PWB Mid Roller Assembly Ground Plate Stacker Pinch Roller 6 127K28640 Drive Motor Assembly Mid Pinch Spring Gear Exit E14431 Inner Exit Chute Exit Bearing K05770 Offset Assembly (with 34-38) Gear Offset Motor Assembly Gear Offset Housing Gear 47W E81970 Stacker Home Sensor Gear Exit Offset Lever Static Eliminator Core Gear Gear Housing Ferrite Core K20551 Direction Solenoid Stacker Wire Assembly 16 11E09450 Solenoid Lever Sensor Bracket Solenoid Pin Saddle Edge K84220 Exit Sensor Assembly Exit Pinch Spring E17191 Stack Full Actuator S 600K79660 Hardware Kit (Includes Screw) E81970 Stack Full Sensor Stacker Sensor Harness Assembly (J , J226, J227, J228) Offset Roller Assembly (with 23-26, 43) Exit Roller Assembly Exit Pinch Roller Offset Bearing 7-40 Phaser 4400 Laser Printer Service Manual
41 PL 14.2 Stacker (2 of 2) Exploded View Phaser 4400 Laser Printer Service Manual 7-41
42 7-42 Phaser 4400 Laser Printer Service Manual
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