Parts. Section 7. Using the Illustrated Parts List. Parts 7-1. The parts lists provided in this section are organized into the following columns:

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1 7-1 Section 7 Using the Illustrated List The parts lists provided in this section are organized into the following columns: Item Identifies illustrated parts that are available from Nordson Corporation. Part Provides the Nordson Corporation part number for each saleable part shown in the illustration. A series of dashes in the parts column ( ) means the part cannot be ordered separately. Description Provides the part name, as well as its dimensions and other characteristics when appropriate. Bullets in the description, indicate the relationships between assemblies, subassemblies, and parts. Quantity The quantity required per unit, assembly, or subassembly. The code AR (As Required) is used if the part number is a bulk item ordered in quantities or if the quantity per assembly depends on the product version or model. NOTE: Illustrations of the model D10 melter are used throughout this section to represent all DuraBlue melters.

2 7-2 Front Panel Service Kits Figure 7-1 Front panel service kit parts Item Part Description Quantity Note Service kit, panel, front, D4L, with tags Panel, front Service kit, panel, front, D10L/D16L, with tags Panel, front Switch, rocker, SPsT, 250 V, 16 A 1

3 7-3 This page intentionally left blank.

4 7-4 Electrical Component Service Kits Electrical components include circuit boards, fuses, thermostats, heaters, RTDs, and ribbon cables. Circuit Boards Figure 7-2 Circuit board service kit parts

5 7-5 Item Part Description Quantity Note Service kit, board, display/central processing unit (CPU) A PCA, display/cpu 1 NS Stand-off, hex, M3 x 8 mm 6 NS Washer, lock, M Board, main, with heat sink A, B 2 Board, with heat-sink Capacitor 1 C Cord, power, 120 V melter 1 D NOTE A: Circuit board service kits include an anti-static wrist strap. B: For fuses, see Figure 7-3. C: A capacitor is provided in each motor service kit Refer to Motor in Drive Assembly Service Kits later in this section. D: Available only for 120-volt melters.

6 7-6 Fuses Figure 7-3 Fuse service kit parts Item Part Description Quantity Note Service kit, fuses, main board Fuse, fast, 10 A, 250 VAC, 1 / 4 x 1 1 / 4 in., F1 F Fuse, slow, 2 A, 250 VAC, 5 x 20 mm, F3 F Fuse, fast, 5 A, 250 VAC, 5 x 20 mm, F5 F Fuse, 6.3 A, 250 VAC, 5 x 20 mm, F7 F12 6

7 7-7 Thermostat Item Part Description Quantity Note NS Service kit, thermostat, NS Thermostat, 500-degree, open-on-rise 1 NS Screw, M4 x 6 2 NS Compound, thermal, 1 gram 1 NS: Not Shown RTDs Item Part Description Quantity Note NS Service kit, RTD, pump A NS Service kit, RTD, tank A NOTE A: All RTD service kits include thermal compound. NS: Not Shown Heaters Item 120V Part 240V Part Description Quantity Note NS Service kit, heater, pump, D4L A NS Service kit, heater, pump, D10L/D16L A NS Service kit, heater, tank, D4L A NS Service kit, heater, tank, D10L A NS Service kit, heater, tank, D16L A NOTE A: All heater service kits include thermal compound. NS: Not Shown Cables and Harnesses Refer to Identifying Electrical Components in Section 6, Troubleshooting, for an illustration and part numbers for cables and harnesses.

8 7-8 Tank Strainer 1 Figure 7-4 Tank strainer Item Part Description Quantity Note Strainer, tank, D4L Strainer, tank, D10L Strainer, tank, D16L 1

9 7-9 Drive Assembly Service Kits Table 7-1 lists the motor, pump, and manifold service kits associated with each melter part number. The seven-digit part number for your melter is provided on the ID plate, which is located on the front of the melter. Standard melters are recommended for use in applications with operating temperatures up to 191 C (375 F). Melters and parts designated as PA are recommended for use in product assembly applications with operating temperatures greater than 191 C (375 F). PA-type O-rings provide exceptionally high chemical and temperature resistance. Table 7-1 Drive Assembly Components (Standard) Melter P/N Motor P/N Pump P/N Manifold P/N Complete Drive Assembly P/N Table 7-2 Drive Assembly Components (PA) Melter P/N Motor P/N Pump P/N Manifold P/N Complete Drive Assembly P/N

10 7-10 Motor WHITE YELLOW ORANGE BROWN BLACK RED WHITE RED BLACK BLUE GRN/YEL Figure / 6 and 1 /4 hp motor service kit parts

11 7-11 Item Part Description Quantity Note Motor, 1 / 6 hp, with pigtail, 55.3 rpm 1 NS Capacitor, 18 μ F, 240 VAC 1 A Motor, 1 / 4 hp, with pigtail, 89 rpm 1 NS Capacitor, 25 μ F, 440 VAC 1 A Motor, 1 / 4 hp, with pigtail, 131 rpm 1 NS Capacitor, 25 μ F, 440 VAC 1 A NOTE A: For the location of the capacitor, see Figure 7-2. NS: Not Shown

12 7-12 Pump Figure 7-6 Pump service kit parts

13 7-13 Item Standard Part PA Part (Note A) Description Quantity Note Service kit, pump, 7.8 cc/rev Pump Key, machine drive, x.70 in O-ring, -118, Viton, x in O-ring, -116, x in O-ring, -123, x in. 1 NS Screw, hex, cap, M8 x 90, B stainless-steel NS Washer, flat, narrow, M8 2 B NS Grease, high-temperature, 0.50 oz Service kit, pump O-rings O-ring, -118, x in O-ring, -116, x in O-ring, -123, x in. 1 NS Grease, high-temperature, 0.50 oz Service kit, seal, pump, 7.8 cc/rev NS Shaft, pump, 7.8 cc 1 NS Retaining ring, external, 75 2 NS Pin, dowel, 0.185/0.184 dia. x long NS Seal, spring, 1 / 8 x 1 x NS Washer, x x NS Retaining ring, internal, 100, inverted 1 NS O-ring,-147, x in. 1 NS O-ring,-116, x in. 1 NS O-ring, -123, x in. 1 NS O-ring, -118, x in. 1 NS Grease, high-temperature, 0.50 oz. 1 NS Key, machine drive, x NS Tool, seal insertion 1 NOTE A: designated as PA are recommended for use in product assembly applications with operating temperatures greater than 191 C (375 F). PA-type O-rings provide exceptionally high chemical and temperature resistance. B: Refer to Drive Assembly (Complete). NS: Not Shown

14 7-14 Manifold Figure 7-7 Manifold service kit parts (filtered manifold shown)

15 7-15 Item Standard Part PA Part (Note A) Description Quantity Note Service kit, manifold, 2-port, 600 psi, non-filtered Service kit, manifold, 4-port, 1100 psi, filtered Service kit, manifold, 2-port, 1100 psi, non-filtered Manifold assembly O-ring, -116, x in O-ring, -123, x in Screw, hex, cap, M8 x 90, stainless-steel Washer, flat, narrow, M Connector, with O-ring, hose, 9 / or 2 B NS Connector, 90 degree, 9 / x 9 / NS Grease, high-temperature, 0.50 oz Service kit, valve, pressure control, 600 psi Valve, PCV, 600 psi Service kit, valve, pressure control, 1100 psi Valve, PCV, 1100 psi 1 1 C Filter, with O-ring, 50-mesh 1 D Filter, with O-ring, 100-mesh 1 D Filter, with O-ring, 200-mesh 1 D NS O-ring, Viton, 3 / 4 in. tube 1 NS Lubricant, Parker, high-temperature 1 NOTE A: designated as PA are recommended for use in product assembly applications with operating temperatures greater than 191 C (375 F). PA-type O-rings provide exceptionally high chemical and temperature resistance. B: The 2-port manifold service kits include one hose connector. The 4-port manifold service kit includes two hose connectors. C: This hose connector is included only in the 4-port manifold service kit. D: Present only on filtered manifolds. NS: Not Shown

16 7-16 Drive Assembly (Complete) N m (10 12 ft-lb) N m (54 60 in.-lb) Figure / 4 and 1 / 6 hp drive assembly

17 7-17 Item Part Description Quantity Note Service kit, drive assembly, 1 / 6 hp, 600 psi, non-filtered Service kit, drive assembly, 1 / 6 hp, 1100 psi, filtered Service kit, drive assembly, 1 / 4 hp, 600 psi, non-filtered Service kit, drive assembly, 1 / 4 hp, 1100 psi, filtered Pump 1 A Manifold 1 B Motor 1 C Coupling, drive, 5 / 8 x 5 / 8 ( 1 / 6 hp drive) 1 D O-ring, -118, Viton, x in O-ring, Viton, x x in. 1 A O-ring, Viton, x x in. 1 A Key, machine, 3 / 16 x 1 inch long 1 D Screw, hex, cap, M8 x 90, 304 stainless-steel 2 A Washer, flat, narrow, M8 2 A Screw, hex, cap, M6 x Washer, lock, split, M Bracket, pump support 1 NS Capacitor 1 C NS Grease, high-temperature, 0.50 oz Service kit, motor coupling, gerotor Coupling, drive, 5 / 8 x 5 / 8 in Key, machine, drive, x 0.70 in. 1 NOTE A: Provided in pump service kit. Refer to Pump earlier in this section for kit part numbers. B: Refer to Manifold earlier in this section. C: Refer to Motor earlier in this section. D: Provided in the motor coupling service kit. NS: Not Shown

18 7-18 Optional Equipment Flow/Pressure Control and Pressure Indication Part Description Quantity Flow controller, FC1, DuraBlue (also requires , , and ) Valve, run-up PCV, 1100 psi Assembly, tachometer, generator, and cable, FC1, VDC Kit, gauge, 1500 psi Kit, knob, adjustment, pressure control valve Kit, drain valve Expansion and Control Kits Part Description Quantity Kit, I/O expansion card (digital) Kit, analog I/O board Kit, DeviceNet card Kit, Ethernet card Kit, PROFIBUS card Kit, air control Kit, footswitch Kit, remote trigger General Melter Accessory Kits Part Description Quantity Kit, support, hose, double Kit, handgun hanger Kit, return feed, D10/D10L/D16/D16L

Parts. Section 7. Using the Illustrated Parts List. Parts 7-1. The parts lists provided in this section are organized into the following columns:

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