UNCLASSIFIED. FY 2013 Base FY 2013 OCO

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1 II xhibit -40, udget Item ustification heet: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 : ircraft rocurement, avy / 1 : ombat ircraft / 1 : ombat ircraft -1 ine Item omenclature: H-1/H-1Z I ode (=ervice eady, =ot ervice eady) : rogram lements for ode Items: ther elated rogram lements: , esource ummary rior ears ase o omplete rocurement (ach) ross/weapon ystem ost ($ in illions) 3, , , ess dvance rocurement ($ in illions) et rocurement (1) ($ in illions) 3, , , lus dvance rocurement ($ in illions) bligation uthority ($ in illions) 3, , , (he following esource ummary rows are for informational purposes only. he corresponding budget requests are documented elsewhere.) Initial pares ($ in illions) ontinuing ontinuing lyaway nit ost ($ in housands) 24, , , , , , , , , , , , ross/weapon ystem nit ost ($ in housands) 30, , , , , , , , , , , , escription: escription: he mission of the H-1Z attack helicopter is to provide rotary wing close air support, anti-armor, armed escort, armed/visual reconnaissance, anti-helicopter and point air defense and fire support coordination during day/night conditions. he mission of the H-1 utility helicopter is to provide command and control and combat assault support during day/night and reduced weather conditions. he H-1/H-1Z upgrades program was structured as a recapitalization effort to convert 127 H-1W helicopters into H-1Zs, build 62 new H-1Zs, remanufacture ten (10) H-1 helicopters into H-1s, and build 150 new H-1 models. However, the increasing costs of H-1W remanufacturing due to heavy wartime use and the latest cost estimates for H-1Z new-build cabins indicate that procuring all H-1Z uild ew aircraft would provide a program cost avoidance. lso, by eliminating the H-1W remanufacture process, the is able to recover more quickly from its critical attack helicopter shortfall. he procurement strategy has been revised to exclusively procure H-1Z uild ew aircraft beginning in he revised H-1/H-1Z procurement strategy is to convert 37 H-1W helicopters into H-1Zs, build 152 new H-1Zs, remanufacture ten (10) H-1 helicopters into H-1s, and build 150 new H-1 models. ajor modifications include: a new 4-bladed rotor system with semiautomatic blade fold of the new composite rotor blades, new performance matched transmissions, a new 4-bladed tail rotor and drive system, upgraded landing gear, and pylon structural modifications. oth aircraft will also incorporate common, modernized and fully integrated cockpits/avionics that will reduce operator work load and improve situational awareness and safety. he H-1/H-1Z aircraft will have increased maneuverability, speed, and payload capability. dditionally, the H-1Z will upgrade the current ight argeting orward ooking Infraed (I) system to a 3rd generation, staring, focal plane array I that will significantly extend autonomous weapons engagement ranges. asis for 2013 udget equest: unds are requested in 2013 to procure 28 H-1Z/H-1 helicopters. reduced in 2012 due to ongressional ppropriations onference funding reductions. I H-1/H-1Z II avy age 1 of 16-1 ine #11 olume 1-69

2 II xhibit -40, udget Item ustification heet: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 : ircraft rocurement, avy / 1 : ombat ircraft / 1 : ombat ircraft -1 ine Item omenclature: H-1/H-1Z I ode (=ervice eady, =ot ervice eady) : rogram lements for ode Items: ther elated rogram lements: , Item omenclature* Item chedule rior ears ase xhibits I nit ost (ach) ost nit ost (ach) ost nit ost H-1 5, 5, , H-1Z 5, 5, , ross/weapon ystem ost (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost 3, *Item omenclature represents Item umber, I, and Item ame for the 40 and 5; ame for the 18 and 23; odification umber and odification itle for the 3; Item umber and Item ame for the 10. ustification: I H-1/H-1Z II avy age 2 of 16-1 ine #11 olume 1-70

3 II xhibit -5, ost nalysis: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature (Item umber, Item ame, I): H-1 esource ummary rior ears ase rocurement (ach) ross/weapon ystem ost ($ in illions) 1, ess dvance rocurement ($ in illions) et rocurement (1) ($ in illions) 1, lus dvance rocurement ($ in illions) bligation uthority ($ in illions) 1, (he following esource ummary rows are for informational purposes only. he corresponding budget requests are documented elsewhere.) Initial pares ($ in illions) ross/weapon ystem nit ost ($ in housands) ost lements ( indicates the presence of a -5) lyaway ost ecurring ost I nit ost rior ears ase (ach) ost nit ost (ach) ost nit ost (ach) 1.1.1) irframe/ - - 1, , , , , ) lectronics ost nit ost ) ngines/ng cc (1) 1.1.4) rmament ) ther ) ecurring ost 1, on ecurring ost 1.2.1) on-ecur ost ) ncillary quip on ecurring ost lyaway ost 1, upport ost 2.1) irframe ) ec trng q ) ub/ech q ) rod ng upt ) ther I ) eclamation (ach) ost nit ost (ach) ost nit ost (ach) ost I H-1/H-1Z II avy age 3 of 16-1 ine #11 olume 1-71

4 II xhibit -5, ost nalysis: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1 ost lements ( indicates the presence of a -5) I nit ost -1 ine Item omenclature: H-1/H-1Z Item omenclature (Item umber, Item ame, I): H-1 rior ears ase (ach) ost nit ost (ach) ost nit ost (ach) upport ost ross Weapon ystem ost ost nit ost (ach) ost nit ost (ach) ost nit ost 1, (ach) ost emarks: (1) s a program cost avoidance, the H-1 pgrades program will procure as many refurbished engines as can be acquired from H-60 retirements on a yearly basis. I H-1/H-1Z II avy age 4 of 16-1 ine #11 olume 1-72

5 II xhibit -5, udget rocurement History and lanning: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1 Items ( indicates the presence of a -21) 1.1.1) irframe/ 1.1.1) irframe/ 1.1.1) irframe/ ontractor and ocation ell Helicopter extron, Inc / Hurst, X ell Helicopter extron, Inc / Hurst, X ell Helicopter extron, Inc / Hurst, X -1 ine Item omenclature: H-1/H-1Z ontract ethod and ype ocation of ward ate ate of irst elivery (ach) Item omenclature: H-1 nit ost pecs vail ow? ate evsn vail Issue ate / I ul 2011 eb , an 2011 ar 2010 / I an 2012 ar , an 2012 an 2011 / I an 2013 an , an 2013 an ) ngines/ng cc 2011 eneral lectric, o. / ynn, / un 2011 eb ct ) ngines/ng cc (2) 2012 eneral lectric, o. / ynn, / an 2012 eb ct ) ngines/ng cc 2013 eneral lectric, o. / ynn, / an 2013 eb ct 2012 emarks: (2) Increased engine unit cost between 2011 and 2012 due to 2011 aircraft using refurbished engines and 2012 aircraft using new engines. I H-1/H-1Z II avy age 5 of 16-1 ine #11 olume 1-73

6 II I H-1/H-1Z II avy age 6 of 16-1 ine #11 xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1 nits in ach iscal ear 2012 iscal ear 2013 alendar ear 2012 alendar ear 2013 ef # I Q I ) irframe/ ) ngines/ng cc olume 1-74

7 II I H-1/H-1Z II avy age 7 of 16-1 ine #11 xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1 nits in ach iscal ear 2014 iscal ear 2015 alendar ear 2014 alendar ear 2015 ef # I Q I ) irframe/ ) ngines/ng cc olume 1-75

8 II I H-1/H-1Z II avy age 8 of 16-1 ine #11 xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1 nits in ach iscal ear 2016 iscal ear 2017 alendar ear 2016 alendar ear 2017 ef # I Q I ) irframe/ ) ngines/ng cc olume 1-76

9 II xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1 I (nits/ear) ef # ame - ocation X 1 ell Helicopter extron, Inc - Hurst, X Initial rior to ct 1 fter ct 1 fg I (onths) fter ct 1 eorder rior to ct 1 fter ct 1 fg fter ct eneral lectric, o. - ynn, emarks: elivery rows marked with the symbol indicate that they are funded through a separate ine Item. dditionally, deliveries for such components are not shown in this exhibit if they occur after the last delivery for the budgeting component. ee the respective components' exhibits for details, including the full delivery schedule. I H-1/H-1Z II avy age 9 of 16-1 ine #11 olume 1-77

10 II xhibit -5, ost nalysis: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature (Item umber, Item ame, I): H-1Z esource ummary rior ears ase rocurement (ach) ross/weapon ystem ost ($ in illions) 1, ess dvance rocurement ($ in illions) et rocurement (1) ($ in illions) 1, lus dvance rocurement ($ in illions) bligation uthority ($ in illions) 1, (he following esource ummary rows are for informational purposes only. he corresponding budget requests are documented elsewhere.) Initial pares ($ in illions) ross/weapon ystem nit ost ($ in housands) ost lements ( indicates the presence of a -5) lyaway ost ecurring ost 1.1.1) irframe/ (3) 1.1.2) lectronics I nit ost rior ears ase (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost , , , , , ) ngines/ng cc (new) (4) 1.1.4) ngines/ng cc (refurb) ) rmament ) ther ) ec lyaway ecurring ost on ecurring ost 1.2.1) on-ecur ost ) ncillary quip on ecurring ost lyaway ost upport ost 2.1) irframe ) ec rng q ) ub/ech q (ach) ost nit ost (ach) ost nit ost (ach) ost I H-1/H-1Z II avy age 10 of 16-1 ine #11 olume 1-78

11 II xhibit -5, ost nalysis: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1 ost lements ( indicates the presence of a -5) I nit ost -1 ine Item omenclature: H-1/H-1Z Item omenclature (Item umber, Item ame, I): H-1Z rior ears ase (ach) ost nit ost (ach) ost nit ost (ach) 2.4) rod ng upt ) ther I ) eclamation upport ost ross Weapon ystem ost ost nit ost (ach) ost nit ost (ach) ost nit ost 1, (ach) ost emarks: (3) H-1Z eman : - 26, 11-8, quantities are not afforded cost efficiencies by awarding with annual lot buy due to option pricing and fees. (4) s a program cost avoidance, the H-1 pgrades program will procure as many refurbished engines as can be acquired from H-60 retirements on a yearly basis. I H-1/H-1Z II avy age 11 of 16-1 ine #11 olume 1-79

12 II xhibit -5, udget rocurement History and lanning: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1 Items ( indicates the presence of a -21) ontractor and ocation -1 ine Item omenclature: H-1/H-1Z ontract ethod and ype ocation of ward ate ate of irst elivery (ach) Item omenclature: H-1Z nit ost pecs vail ow? ate evsn vail 1.1.1) irframe/ 2011 ell Helicopter / ort Worth X / I ul 2011 ep , an 2011 ar ) irframe/ 2011 ell Helicopter / ort Worth X / I ul 2011 ec , an 2011 ar ) irframe/ 2012 ell Helicopter / ort Worth X / I an 2012 ov , an 2012 an ) irframe/ 2012 ell Helicopter / ort Worth X / I ct 2011 ov , an 2012 an ) irframe/ 2013 ell Helicopter / ort Worth X / I an 2013 ct , an 2013 an ) irframe/ 2013 ell Helicopter / ort Worth X / I an 2013 an , an 2013 an ) ngines/ng cc (new) 1.1.3) ngines/ng cc (new) 1.1.3) ngines/ng cc (new) 1.1.3) ngines/ng cc (new) 1.1.3) ngines/ng cc (new) 1.1.4) ngines/ng cc (refurb) 1.1.4) ngines/ng cc (refurb) 1.1.4) ngines/ng cc (refurb) emarks: ngine ervices / incinnati, H ngine ervices / incinnati, H ngine ervices / incinnati, H ngine ervices / incinnati, H ngine ervices / incinnati, H ngine ervices / incinnati, H ngine ervices / incinnati, H ngine ervices / incinnati, H / I un 2011 eb ct 2010 / I an 2012 eb ct 2011 / I an 2012 ay ct 2011 / I an 2013 eb ct 2012 / I an 2013 ul ct 2012 / IIQ I un 2011 ar ct 2010 / IIQ I an 2012 eb ct 2011 / IIQ I an 2013 eb ct 2012 Issue ate I H-1/H-1Z II avy age 12 of 16-1 ine #11 olume 1-80

13 II xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1Z nits in ach iscal ear 2012 iscal ear 2013 ef # I Q 1.1.1) irframe/ I 1 1 alendar ear 2012 alendar ear (5) (6) ) ngines/ng cc (new) ) ngines/ng cc (refurb) I H-1/H-1Z II avy age 13 of 16-1 ine #11 olume 1-81

14 II xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1Z nits in ach iscal ear 2014 iscal ear 2015 ef # I Q 1.1.1) irframe/ I 1 1 alendar ear 2014 alendar ear (5) (6) ) ngines/ng cc (new) ) ngines/ng cc (refurb) I H-1/H-1Z II avy age 14 of 16-1 ine #11 olume 1-82

15 II xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1Z nits in ach iscal ear 2016 iscal ear 2017 ef # I Q 1.1.1) irframe/ I 1 1 alendar ear 2016 alendar ear (5) (6) ) ngines/ng cc (new) ) ngines/ng cc (refurb) I H-1/H-1Z II avy age 15 of 16-1 ine #11 olume 1-83

16 II xhibit -21, udget roduction chedule: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1-1 ine Item omenclature: H-1/H-1Z Item omenclature: H-1Z I (nits/ear) ef # ame - ocation X 1 ell Helicopter - ort Worth X 2 ngine ervices - incinnati, H Initial rior to ct 1 fter ct 1 fg I (onths) fter ct 1 eorder rior to ct 1 fter ct 1 fg fter ct ngine ervices incinnati, H emarks: elivery rows marked with the symbol indicate that they are funded through a separate ine Item. dditionally, deliveries for such components are not shown in this exhibit if they occur after the last delivery for the budgeting component. ee the respective components' exhibits for details, including the full delivery schedule. (5) 11 elivery continued: 1 airframe delivering ec 2013, 1 airframe delivering eb 2014 (6) 13 elivery continued: 1 airframe delivering ct 2015, 1 airframe delivering ov 2015, 1 airframe delivering ec 2015 I H-1/H-1Z II avy age 16 of 16-1 ine #11 olume 1-84

17 II xhibit -40, udget Item ustification heet: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 : ircraft rocurement, avy / 1 : ombat ircraft / 1 : ombat ircraft -1 ine Item omenclature: H-1/H-1Z - dvanced rocurement I ode (=ervice eady, =ot ervice eady) : rogram lements for ode Items: ther elated rogram lements: , esource ummary rior ears ase o omplete rocurement (ach) ross/weapon ystem ost ($ in illions) ess dvance rocurement ($ in illions) et rocurement (1) ($ in illions) lus dvance rocurement ($ in illions) bligation uthority ($ in illions) (he following esource ummary rows are for informational purposes only. he corresponding budget requests are documented elsewhere.) Initial pares ($ in illions) lyaway nit ost ($ in housands) ross/weapon ystem nit ost ($ in housands) , , , , , , , , , , escription: escription: escription: he mission of the H-1Z attack helicopter is to provide rotary wing close air support, anti-armor, armed escort, armed/visual reconnaissance, anti-helicopter and point air defense and fire support coordination during day/night conditions. he mission of the H-1 utility helicopter is to provide command and control and combat assault support during day/night and reduced weather conditions. he H-1/H-1Z upgrades program was structured as a recapitalization effort to convert 127 H-1W helicopters into H-1Zs, build 62 new H-1Zs, remanufacture ten (10) H-1 helicopters into H-1s, and build 150 new H-1 models. However, the increasing costs of H-1W remanufacturing due to heavy wartime use and the latest cost estimates for H-1Z new-build cabins indicate that procuring all H-1Z uild ew aircraft would provide a program cost avoidance. lso, by eliminating the H-1W remanufacture process, the is able to recover more quickly from its critical attack helicopter shortfall. he procurement strategy has been revised to exclusively procure H-1Z uild ew aircraft beginning in he revised H-1/H-1Z procurement strategy is to convert 37 H-1W helicopters into H-1Zs, build 152 new H-1Zs, remanufacture ten (10) H-1 helicopters into H-1s, and build 150 new H-1 models. ajor modifications include: a new 4-bladed rotor system with semiautomatic blade fold of the new composite rotor blades, new performance matched transmissions, a new 4-bladed tail rotor and drive system, upgraded landing gear, and pylon structural modifications. oth aircraft will also incorporate common, modernized and fully integrated cockpits/avionics that will reduce operator work load and improve situational awareness and safety. he H-1/H-1Z aircraft will have increased maneuverability, speed, and payload capability. dditionally, the H-1Z will upgrade the current ight argeting orward ooking Infraed (I) system to a 3rd generation, staring, focal plane array I that will significantly extend autonomous weapons engagement ranges. asis for 2013 udget equest: dvanced rocurement funds are requested in 2013 to procure 26 H-1Z/H-1 helicopters in Item omenclature* 1 - H-1/H-1Z - dvanced rocurement Item chedule rior ears ase xhibits I nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost I H-1/H-1Z - dvanced rocurement II avy age 1 of 4-1 ine #12 olume 1-85

18 II xhibit -40, udget Item ustification heet: 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 : ircraft rocurement, avy / 1 : ombat ircraft / 1 : ombat ircraft -1 ine Item omenclature: H-1/H-1Z - dvanced rocurement I ode (=ervice eady, =ot ervice eady) : rogram lements for ode Items: ther elated rogram lements: , Item omenclature* ross/weapon ystem ost Item chedule rior ears ase xhibits I nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost nit ost (ach) ost *Item omenclature represents Item umber, I, and Item ame for the 40 and 5; ame for the 18 and 23; odification umber and odification itle for the 3; Item umber and Item ame for the 10. ustification: he dvance rocurement () funding will be used to procure long lead items (24 months or greater production lead time) such as raw materials (inclusive of steel, titanium, aluminum, composites), castings, forgings, bearings, actuators, mission computers, tube assemblies, panel assemblies, gearboxes and airframe structural components. ny reduction or delay in approval of funding for irframe would result in a significant cost increase and schedule delay to the H-1 program. I H-1/H-1Z - dvanced rocurement II avy age 2 of 4-1 ine #12 olume 1-86

19 II xhibit -10, dvance rocurement equirements nalysis (page 1 - udget unding ustification): 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1 I ode (=ervice eady, =ot ervice eady) : irst ystem (2013) ward ate: anuary 2013 ost lement -1 ine Item omenclature: H-1/H-1Z - dvanced rocurement irst ystem (2013) ompletion ate: anuary 2013 rior ears (ach) 2011 (ach) 2012 (ach) ode: 2013 (ach) 2014 (ach) Item omenclature (Item umber, Item ame): 1 - H-1/H-1Z - dvanced rocurement Interval etween ystems: 0 onths 2015 (ach) 2016 (ach) 2017 (ach) o omplete (ach) nd Item rocurement eadtime (onths) When qd (onths) ll rior ears o omplete H-1 abin aterials H-1Z abin aterials ynamic omponent arts ther (forgings, bearings, shafts, castings, bolts, pins, etc.) ubtotal dvance rocurement/bligation uthority (ach) I H-1/H-1Z - dvanced rocurement II avy age 3 of 4-1 ine #12 olume 1-87

20 II xhibit -10, dvance rocurement equirements nalysis (page 2 - udget unding ustification): 2013 avy ate: ebruary 2012 ppropriation / udget ctivity / udget ub ctivity: 1506 / 1 / 1 I ode (=ervice eady, =ot ervice eady) : -1 ine Item omenclature: H-1/H-1Z - dvanced rocurement nit ost ode: 2013 (ach) Item omenclature (Item ame, Item umber): 1 - H-1/H-1Z - dvanced rocurement ost equest nd Item ost lements Q (ach) rocurement eadtime (onths) nit ost 2013 (ach) ontract orecast ate ost equest H-1 abin aterials H-1Z abin aterials ynamic omponent arts ther (forgings, bearings, shafts, castings, bolts, pins, etc.) escription: I H-1/H-1Z - dvanced rocurement II avy age 4 of 4-1 ine #12 olume 1-88

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