Design for recyclability. Karen van de Stadt
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1 Design for recyclability Karen van de Stadt
2 The Netherlands Institute for Sustainable Packaging Founded on January 2013: part of the Framework Agreement for packaging Reduce the environmental impact of packaging Creating knowledge to close the loop for packaging materials and contribute to a circular economy Board and advisory board Cooperation with scientists, expert committees an (inter)national reviews 2 Copyright 2016 KIDV 4 july 2016
3 Governance Municipalities WASTE RAW MATERIAL Producers of resources Consumers USAGE PACKAGING MATERIAL Ministry / Policy Makers PACKAGED PRODUCT Packagingindustry Producers/brand-owners 3 Copyright 2016 KIDV 4 july 2016
4 KIDV - activities Cardboard and plastic foil in one packaging, is that really necessary? Knowledgebase: the place to be for knowledge on sustainable packaging Online Packaging forum for consumers Research program in collaboration with Top Institute Food and Nutrition Research to close the plastic circular economy Sector innovation plans 4 Copyright 2016 KIDV
5 Design for recyclability
6 Design for recyclability Packaging designers and developers have trouble taking recyclability in account in their design. KIDV made the website recyclability.kidv.nl Information is based on KIDV knowledge and other knowledge institutes. 6 Copyright 2016 KIDV
7 Principles Look and feel must be attractive. Communication must be simple. Transform complex technical information in small compact messages 7 Copyright 2016 KIDV
8 8 Copyright 2016 KIDV
9 We start with five basic principles: First make sure that the packaging fulfills it s functionality, then: 1. Avoid toxins 2. Minimize (reduce and reuse) 3. Use only one material, if possible 4. Use recycled or renewable content, if possible 5. Communicate on the end-of-life options 9 Copyright 2016 KIDV
10 Several packaging types per material 10 Copyright 2016 KIDV
11 Do s and don'ts per packaging type Injection blow molded PET bottle There are do s and don ts available on each part of the bottle In a quick overview the information is available 11 Copyright 2016 KIDV
12 Injection blow molded PET bottle Bottle Material Barrier Colour Labels, sleeves and tamper evidence Do s Light weighting Mono PET that can contain recycled content SIOx plasma-coating Transparent clear or transparent light blue As small as possible, Use material with a density of less than 1: (PP, PE) for sink-float sorting Don ts a packaging that underperforms, so the product is lost. Difficult in recycling of PET: layers of PLA; PVC; PS and PET-G. EVOH, PA multilayer check EPBP for details. Other colours, opaque and metallic bottles. Cover the whole bottle with a sleeve of another material than PET. 12 Copyright 2016 KIDV
13 13 Copyright 2016 KIDV
14 Thermoform PET tray Tray Lid / seal medium Colour Do s Light weighting lidding film with polyester coating Transparent, clear Don ts a packaging that underperforms, so the product is lost. PE laminate Black Barrier layers Absorption tissue PET has high barrier properties, check if extra barriers are needed. integrated in the tray design. Otherwise: use little glue that releases easily in recycling. Nylon and EVOH. 14 Copyright 2016 KIDV
15 Next steps Add information on the other materials For that we work with the material organizations and other knowledge institutes Make extra information available, like video s Give more workshops (first was for BNO Nextpack: the Dutch packaging designers) 15 Copyright 2016 KIDV
16 Thank you for your attention More information? recyclability.kidv.nl
17 Sector Innovation Plans: expected results in 2018 longer shelf life with thinner film 5% lighter (instead of 2%) 80% - 100% sustainably sourced cardboard fiber 10% weight reduction 15% reduction aluminium increase the use of crates instead of cardboard from 0 naar 20% recycled PET phasing out skin packaging use of recycled plastic and compaction of product reduction blisters in distribution non-printed shrink and stretch films for better recycling 37% recycled PET 17 Copyright 2017 KIDV
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