6 BURNER BBQ WITH SIDE BURNER

Transcription

1 6 BURNER BBQ WITH SIDE BURNER Owner s Manual ASSEMBLY, CARE & SAFETY INSTRUCTIONS Item No. HK7007

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3 6 Burner BBQ with Side Burner Warranty Details The product is guaranteed to be free from defects in workmanship and parts for a period of 12 months from the date of purchase. Defects that occur within this warranty period, under normal use and care, will be repaired, replaced or refunded at our discretion. The benefits conferred by this warranty are in addition to all rights and remedies in respect of the product that the consumer has under the Competition and Consumer Act 2010 and similar state and territory laws. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. After Sales Support Telephone: (03) service@hark.com.au YEAR WARRANTY

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5 Model No.: HK7007 Product Name: 6 BURNER BBQ WITH SIDE BURNER - For propane (LPG) use only 3 Dimensions 152.5(W) x 56(D) x 118.5(H)cm HAZARDOUS FIRE OR EXPLOSION MAY RESULT IF INSTRUCTIONS ARE IGNORED. It is the consumer's responsibility to see that the BBQ is properly assembled, installed, and taken care of. Failure to follow instructions in this manual could result in injury and/or property damage. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open BBQ hood. 4. If odour continues, immediately call your gas supplier or your local fire department. PRECAUTIONS 1. Leak test all connections after each tank refill. 2. Never check for leaks with a match or open flame. 3. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this appliance. 4. The BBQ must not be installed under or on any combustible material. Minimum clearance from any combustible materials of ALL sides of the BBQ is 600mm and 1000mm overhead. FOR OUTDOOR USE ONLY. PLEASE READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING. RETAIN THIS MANUAL FOR FUTURE REFERENCE.

6 READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY! YOUR SAFETY IS VERY IMPORTANT FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. DANGER This BBQ is for OUTDOOR USE ONLY. Never operate this BBQ unattended. The use of alcohol, prescription or non prescription drugs may impair the consumer s ability to properly assemble or safely operate the BBQ. Never operate this BBQ within 7.5m (25 feet) of any flammable liquids. Use this BBQ only on a level, stable noncombustible surface like brick, concrete or dirt. Do not use BBQ on or around any surface that will burn or melt like wooden decks, dry grass, leaves, wood rails, vinyl, or plastic. Never operate this BBQ under any overhead roof covering, awning or overhang. Never use inside an enclosed area such as screen patios, garages, buildings and tents. Keep a minimum clearance of 3m (10 feet) from all sides of the BBQ to all overhead construction and 1m (3 feet) from any walls or rails. Never use in or on recreational vehicles and/or boats. Never use this product for anything other than its intended purposes. This BBQ is not intended for commercial use. Never use this BBQ as a heater. Keep the area clear of all flammable liquids, combustible material including but not limited to wood, dry plants including grass, brush, paper and canvas. BBQ is HOT while in use and after use. Avoid touching hot surfaces. Always wear protective gloves or mitts when operating the BBQ. Keep children and pets away from the BBQ at all times. Always wear shoes and protective clothing during operation of this BBQ. Do not allow anyone to conduct activities around the BBQ during or following its use until the unit has cooled. The BBQ is hot during operation and remains hot for a period of time following its use. Never move the BBQ when it is in use. Allow the BBQ to cool before moving or storing it. DANGER Accessory attachments and cookware not supplied with this BBQ are not recommended for use. Perform a leak test before each use of the BBQ. (See page 23). This BBQ is designed for propane use only. It is not to be used with natural gas and should not be modified in any way. Any modications to this BBQ will void the warranty. Keep the gas supply hose away from any heated surfaces. Never attach a gas cylinder, move or alter fittings when the BBQ is hot or in use. Do not attempt to disconnect any gas fitting while the BBQ is in operation. Never use a gas cylinder if it appears to have dents, gouges, bulges, fire damage, erosion, leak age, excessive rust, or other forms of visible external damage. The cylinder may be hazardous and should be checked by a liquid propane supplier. Before each use, inspect gas hose for any signs of damage and check all nuts and screws to be sure that they are tight and secure. When lighting your BBQ, always ensure both BBQ hood is open. When lighting your BBQ, do not cover the burner or restrict airflow from the burner. An explosion could occur. Never remove the flame tamers from over the burners unless when cleaning the BBQ. Cooking without the flame tamers will result in dangerous fat fires and will void the warranty. If burner does not ignite, turn off the control valve and gas and wait 5 minutes [with the hood still open] before trying to light it again. If the burner goes out during operation, firstly turn the control valve OFF, secondly turn the gas cylinder OFF and thirdly, wait 5 minutes before opening the hood. After 5 minutes, follow the lighting instructions in this Manual.

7 READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY! YOUR SAFETY IS VERY IMPORTANT FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. DANGER Do not obstruct flow of combustion and ventilation. Keep the ventilation opening(s) of the cylinder enclosure free and clear of debris. Keep clear of the BBQ hose. Tripping over the BBQ hose may result in the spilling of HOT grease or water, causing personal injury or property damage. In the event of an oil/grease fire, immediately turn off gas supply and call the Fire Department. Do not attempt to extinguish a fire with water. A type BC or ABC fire extinguisher may in some cases contain the fire. Keep your hands, hair and face away from the burners. Do not lean over or in to the BBQ when lighting the burner. This BBQ has an open flame. Be careful of loose hair and clothing during operation, which could catch fire. DANGER It is advisable to always cook with the hood open. Only ever cook with the BBQ hood down when the burners are turned to low in orders to avoid fat fires and flare-ups. Never use glassware, plastic, or ceramic cookware in this BBQ. Always disconnect the gas cylinder from your BBQ when not in use. Do not store a spare LP-gas cylinder under or near the BBQ. Cylinders must be stored outdoors, out of reach of children, and must not be stored in a building, garage, or any other enclosed area. If you smell, hear or see gas escaping, immediately get away from the gas cylinder and call the Fire Department. After use, always turn the control valve OFF first, then the gas cylinder valve OFF. OUTDOOR USE ONLY IF BURNER DOES NOT IGNITE, TURN OFF THE CONTROL VALVE AND GAS AND WAIT 5 MINUTES BEFORE TRYING TO LIGHT IT AGAIN. IF THE BURNER GOES OUT DURING OPERATION, FIRST TURN THE CONTROL VALVE OFF, THEN THE GAS CYLINDER OFF. USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR BBQ. READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS PRIOR TO ASSEMBLING AND OPERATING YOUR BBQ. SAVE THESE INSTRUCTIONS

8 6 EXPANDED VIEW AI PART LIST PART A B C D E F G H I J K L M N O P Q R DESCRIPTION BBQ BODY AND HOOD RIGHT HAND SIDE SHELF WITH BURNER LEFT HAND SIDE SHELF RIGHT HAND END PANEL LEFT HAND END PANEL BASE PANEL LEFT HAND DOOR RIGHT HAND DOOR CABINET BACK PANEL DRIP TRAY WARMING RACK CAST IRON GRILL X 2PCS CAST IRON HOT PLATE CABINET TOP RAIL BACK RIGHT HAND LEG FRONT RIGHT HAND LEG FRONT LEFT HAND LEG BACK LEFT HAND LEG PART S T U V W X Y Z AA AB AC AD AE AF AG AH AI DESCRIPTION DOOR HANDLE X 2PCS SIDE BURNER TRIVET CONDIMENT RACK GREASE PAN GREASE PAN HOLDER CONTROL KNOB - SIDE BURNER PAPER TOWEL HOLDER FLAME TAMER X 4PCS CABINET BRACE SIDE BURNER LEFT HAND DRIP TRAY RAIL RIGHT HAND DRIP TRAY RAIL LOCKING CASTOR X 2PCS CASTOR X 2PCS CABINET SPACER RAIL CABINET DOOR STOP HOSE AND REGULATOR

9 HARDWARE PACK 7 1/4" SCREW M6 WASHERS 5/32" SCREW M4 WASHERS PLEASE NOTE THERE ARE ALSO PRE-ASSEMBLED SCREWS ATTACHED TO PARTS PLEASE FOLLOW INSTRUCTIONS TO IDENTIFY WHAT SCREWS ARE NEEDED INSTRUCTIONS FOR YOUR NEW BBQ Tools needed for assembly Phillips Head Screwdriver (not included) Before assembly Please read all instructions thoroughly before proceeding. Find a large, clean area in which to assemble your BBQ. Please refer to the parts list and assembly diagram as necessary. Ensure any transit protection or packaging is removed. Do not throw out any packaging until BBQ is fully assembled incase parts are still enclosed.

10 8 A. ASSEMBLY OF THE BBQ STEP 1 ATTACH BBQ LEGS TO RIGHT HAND END PANEL D Right hand end panel O Back right hand leg P Front right hand leg 3pcs screws are pre-assembled on each leg and they should be screwed out 2-3mm for assembly. Align right hand end panel onto screws and tighten as per figure 1. RIGHT HAND END PANEL (D) Figure 1 BACK RIGHT HAND LEG (O) FRONT RIGHT HAND LEG (P) STEP 2 ATTACH BBQ LEGS TO LEFT HAND END PANEL E Left hand end panel Q Front left hand leg R Back left hand leg 3pcs screws are pre-assembled on each leg and they should be screwed out 2-3mm for assembly. Align left hand end panel onto screws and tighten as per figure 2. LEFT HAND END PANEL (E) Figure 2 BACK LEFT HAND LEG (R) FRONT LEFT HAND LEG (Q)

11 STEP 3 FITTING CABINET BASE TO LEFT HAND AND RIGHT HAND END PANEL F Base panel 8pcs screws are pre-assembled and they should be screwed out 2-3mm for assembly. Once legs are located onto screws, tighten the screws. This is done through the hole on the legs as per figure 3. 9 Please note the hole in the base panel should be closest to the right hand end panel. LEFT HAND END PANEL (E) BASE PANEL (F) Figure 3 HOLE RIGHT HAND END PANEL (D) STEP 4 FITTING CABINET CASTORS Screw locking castors into bottom of left hand legs. AE AF 2pcs Locking castors 2pcs castors Screw castors into bottom of right hand legs. Figure 4 SCREW LOCKING CASTORS (AE) IN TO BOTTOM OF LEFT HAND END LEGS. SCREW CASTORS (AF) IN TO RIGHT HAND END LEGS.

12 10 STEP 5 FITTING CABINET TOP RAIL N Cabinet top rail 4pcs screws are pre-assembled in BBQ legs and they should be screwed out 2-3mm for assembly as per figure 5. Align cabinet top rail on these screws and tighten as per figure 6. Figure 6 Figure 5 CABINET TOP RAIL (N) STEP 6 FITTING CABINET BACK PANEL I Cabinet back panel 7pcs screws are pre-assembled and they should be screwed out 2-3mm for assembly. Align cabinet back panel onto the screws and tighten as per figure 7. Figure 7 CABINET BACK PANEL (I)

13 STEP 7 FITTING CABINET DOOR STOP 11 AH Cabinet door stop By using 2pcs 5/32 screws (from the hardware pack) screw into threaded holes and tighten as per figure 8. Figure 8 CABINET DOOR STOP (AH) STEP 8 FITTING DRIP TRAY RAILS AC Left hand drip tray rail AD Right hand drip tray rail By using 6pcs 5/32 screws (from the hardware pack) screw into threaded holes and tighten as per figure 9. Figure 9 RIGHT HAND DRIP TRAY RAIL (AD) LEFT HAND DRIP TRAY RAIL (AC) CABINET BACK PANEL (I)

14 12 STEP 9 FITTING CABINET BRACE AA Cabinet brace By using 2pcs 5/32 screws (from the hardware pack) screw into threaded holes and tighten as per figure 10. CABINET BRACE (AA) Figure 10 STEP 10 FITTING DRIP TRAY J Drip tray By using 4pcs 5/32 screws (from the hardware pack) screw into threaded holes and tighten as per figure 11. DRIP TRAY (J) Figure 11

15 STEP 11 FITTING GREASE PAN HOLDER AND GREASE PAN 13 W Grease pan holder V Grease pan By using 4pcs 5/32 screws and M4 washers (from the hardware pack) align the grease pan holder under screw holes and tighten screws as per figure 12. Slide grease pan into holder as per figure 13. Figure 12 Figure 13 GREASE PAN HOLDER (W) GREASE PAN (V) GREASE PAN HOLDER (W) WARNING: GREASE PAN HOLDER MUST ALWAYS BE SECURELY FITTED DURING USE STEP 12 FITTING CABINET SPACER RAIL AG Cabinet spacer rail By using 2pcs 5/32 screws (from the hardware pack) align the cabinet spacer rail over threaded holes and tighten screws as per figure 14. Figure 14 CABINET SPACER RAIL (AG)

16 14 STEP 13 FITTING CABINET DOOR HANDLES S 2pcs Cabinet door handle By using 2pcs 5/32 screws that are preassembled on the handle, align handle on the left door face over holes and tighten screws as per figure 15. Repeat the process for the right door. Figure 15 DOOR HANDLES (S) LEFT HAND DOOR (G) RIGHT HAND DOOR (H) STEP 14 FITTING CABINET DOORS Locate the bottom fixed pin for each door. Insert the pin into the hole at the corners of the cabinet base. Depress spring pivot in top of each door and locate into the hole in the cabinet top rail as per figure 16. Figure 16 SPRING PIVOT FIXED PIN

17 STEP 15 FITTING BBQ BODY AND HOOD 15 Lower onto cabinet. Place between the tabs on the back cabinet legs and the tabs on the front of the left and A BBQ Body and Hood right hand side panels as per figure 17. By using 4pcs ¼ screws (from the hardware pack) screw through the holes in the tabs and tighten as per figure 18. BBQ BODY AND HOOD (A) Figure 17 SIDE PANEL TABS LEG TABS Note - Ensure Hose and Regulator are free from the underside of the BBQ Body. Figure 18

18 16 STEP 16 FITTING RIGHT HAND SIDE SHELF WITH BURNER 2pcs screws are pre-assembled on BBQ body and they B Right hand side shelf with burner should be screwed out 2-3mm for assembly as per figure 19. Slide side burner table onto these screws but do not tighten at this stage. Fix the shelf from the inside of the BBQ body with 3pcs ¼" screw and 3pcs M6 washers (from the hardware pack) as per figure 20. Fix front of shelf to BBQ body with 2pcs 5/32 screws and 2pcs M4 washers (from the hardware pack) as per figure 21. Tighten all screws. Figure 19 LOOSEN 2PCS PRE ASSEMBLED SCREWS ON BBQ BODY (A) 3 X ¼" SCREWS AND M6 WASHERS RIGHT HAND SIDE SHELF WITH BURNER (B) View from under side Right Hand Shelf with Burner (B) Figure 21 Figure 20 2PCS 5/32" SCREWS AND M4 WASHERS FROM HARDWARE PACK TO FIX FRONT PANEL OF SIDE BURNER TO FRONT PANEL ON BBQ BODY AND HOOD (A)

19 STEP 17 FITTING SIDE BURNER GAS ON/OFF VALVE Locate the ON/OFF valve connected to the hose and regulator. Fit the valve through the hole in the front of the shelf. Attach with 2pcs (pre-assembled) screws as per figure 22. Fit control knob (in line with the grooves) to the valve spindle as per figure Figure 22 Figure 23 VALVE SPINDLE CONTROL KNOB (X)

20 18 STEP 18 FITTING SIDE BURNER Insert side burner (AB) into burner cavity as per figure 24. AB Side Burner Attach the side burner (AB) onto the control inlet as per figure 25. Fix the burner in place by using 2pcs 5/32 (pre-assembled) screws as per figure 26. Connect the igniter wire to the terminal on the back of the valve as per figure 27. Figure 24 Figure 25 SIDE BURNER BURNER CONTROL INLET Figure 26 IGNITER WIRE TERMINAL Figure 27

21 STEP 19 FITTING LEFT HAND SIDE SHELF 19 Slide shelf onto 2pcs (pre-assembled) screws located C Left hand side shelf on BBQ body as per figure 28. Screws should be screwed out 2-3mm when assembling and do not tighten at this stage. Fix the shelf from the inside of the BBQ with 3pcs ¼" screw and 3pcs M6 washers (from the hardware pack) as per figure 29. Fix front of shelf to BBQ body with 2pcs 5/32 screws and 2pcs M4 washers (from the hardware pack) as per figure 30. Figure 28 Figure 29 LOOSEN 2PCS SCREWS AND ATTACH SIDE SHELF FIX WITH 3PCS ¼ SCREWS AND M6 3PCS WASHERS View from under side Left Hand Side Shelf (C) Figure 30 FIX WITH 2PCS 5/32 SCREWS AND 2PCS M4 WASHERS

22 20 STEP 20 FITTING FLAME TAMERS Fit 4 flame tamers over burners as per figure 31. Z 4pcs Flame tamers FLAME TAMERS (Z) BURNERS Figure 31 STEP 21 FITTING CAST IRON GRILLS AND HOT PLATE Place the cast iron grills and hotplate into the BBQ body L Cast iron grills x 2pcs as per figure 32. M Cast iron hot plate Fit the hotplate above the open burners and the grills above the flame tamers. FIT CAST IRON GRILL (L) OVER FLAME TAMERS (Z) Figure 32 FIT CAST IRON HOTPLATE (M) ABOVE OPEN BURNERS HOT PLATE MUST BE FITTED CLOSEST TO THE SIDE BURNER.

23 STEP 22 FITTING WARMING RACK AND SIDE BURNER TRIVET Fit warming rack into holes in BBQ body as per figure 33. K Warming rack Fit side burner trivet into holes located in side shelf over T Side burner trivet burner as per figure 33. WARMING RACK (K) 21 FIT WARMING RACK (K) INTO HOLES ON THE BBQ BODY Figure 33 SIDE BURNER TRIVET (T) FITS INTO RECESS OVER SIDE BURNER (AB) STEP 23 FITTING PAPER TOWEL HOLDER AND CONDIMENT RACK Locate holes on left hand door panel as per figure 34. Y Paper towel holder Attach paper towel holder with 2pcs (pre-assembled) U Condiment rack screws to top rail. Attach condiment rack by inserting the ends into holes provided on the bottom rail. Figure 34 FIX PAPER TOWEL HOLDER (Y) TO TOP RAIL FIX CONDIMENT RACK (U) TO BOTTOM RAIL

24 22 B. THE GAS SYSTEM 1. GAS AND REGULATOR INFORMATION THIS BBQ IS DESIGNED FOR PROPANE USE ONLY. IT IS NOT TO BE CONNECTED TO NATURAL GAS. Gas bottles with a "POL" low pressure connection are to be used with this BBQ. Bottle sizes of kg are recommended for use with this BBQ. Suitable regulators must have an outlet pressure of 2.75 kpa. You must have the proper regulator and bottle in order for the BBQ to operate safely and efficiently. Ensure that a 100% propane (LPG) refillable gas cylinder currently certified to Australian Standard AS2030.1:2009 is used. Do not use disposable gas cylinders. PLEASE NOTE THE HOSE AND REGULATOR SUPPLIED WITH THIS BBQ ARE OF AN APPROVED TYPE AND ARE SPECIFICALLY DESIGNED FOR USE WITH YOUR BBQ. 2. CONNECTING THE HOSE AND REGULATOR TO THE GAS BOTTLE Only use the hose assembly supplied with this appliance for direct connection to the cylinder DO NOT USE ADAPTORS. Do not use any other hose assembly. Check the gas hose for damage or signs of abrasion before each use. Keep the hose clear of sharp edges and hot surfaces. Avoid twisting or kinking the flexible hose. If damaged, do not use the hose and replace it immediately. If there is any doubt, contact the Customer Service Helpline on Make sure all BBQ control knobs are in the off position. Connect the regulator to the gas cylinder by inserting the regulator connection into the gas bottle outlet. This is tightened by turning in an anti clockwise motion. Firmly hand tighten and then be sure to check for leaks at all gas connections. 0.88"-14NGO LH-FXT THREAD 5/8" - 18 UNF THREAD Please note that the hose is already fitted to the valve on the underside of the BBQ. You do not have to adjust this connection but should leak test this once the hose and regulator are connected to the gas cylinder.

25 23 FOR STORAGE AND CYLINDER EXCHANGE, DISCONNECT THE CYLINDER ONLY. DO NOT DISCONNECT HOSE FROM APPLIANCE. If you need a replacement hose and regulator or have any queries on the gas system, please call our Customer Service Helpline on LEAK TESTING YOU MUST LEAK TEST THE CONNECTION ONCE THE HOSE IS CONNECTED TO THE GAS BOTTLE. Open the gas control valve on the cylinder. Check for leaks by brushing a solution 1/2 water and 1/2 soap over all gas system joints, including all valve connections, hose connections and regulator connections. DO NOT USE AN OPEN FLAME to test for leaks at anytime. If bubbles form over any of the joints, there is a leak. Turn off the gas supply and re-tighten all joints. If bubbles form again, do not use the BBQ. Please contact the Customer Service Helpline on Check for leaks annually or whenever the gas cylinder is refilled.

26 24 C. INSTALLATION 1. CHOOSING A LOCATION This BBQ is for outdoor use only and should be placed in a well-ventilated area. Take care to ensure that the Minimum clearances are: From sides: 600mm, From back: 600mm, From above (vertical): 1000mm. KEEP THIS BBQ AWAY FROM ANY FLAMMABLE MATERIALS! 600mm minimum 1000mm minimum 600mm minimum 600mm minimum 2. OTHER PRECAUTIONS Do not obstruct any of the ventilation openings in the BBQ body. Also, position the gas supply cylinder in the hole of the bottom BBQ shelf, this will keep it safely away from any source of heat. Should you need to change the gas cylinder, confirm that the cylinder is off, and that there are no sources of ignition (cigarettes, open flame, sparks, etc.) near before proceeding. Be sure to inspect the gas hose and ensure it is free of any twisting or tension. The hose should have no bends, folds, or kinks, which could obstruct the free flow of gas. Apart from the connection point, no part of the hose should touch any hot BBQ parts. Inspect the hose before use. If the hose is damaged, it must be replaced with a hose from the manufacturer. The length should not exceed 1.5m. Should minimum clearances not be adhered to severe flare up may be experienced due to a lack of airflow around the BBQ, thus voiding the manufacturer's warranty.

27 D. OPERATION 25 WARNINGS The BBQ should never be used indoors. Read the instructions carefully before using the appliance. Caution: Accessible parts may be very hot. Keep young children away. This appliance is not intended to be installed or used on a recreational vehicle or marine environment. This appliance must only be serviced by an authorised person. ONLY USE IN WELL VENTILATED AREAS. THE BBQ MUST NOT BE INSTALLED UNDER OR ON ANY COMBUSTIBLE MATERIAL. MINIMUM CLEARANCE FROM ANY COMBUSTIBLE MATERIALS OF ALL SIDES OF THE BBQ IS 600MM AND 1000MM OVERHEAD. THIS GAS APPLIANCE MUST BE INSTALLED IN COMPLIANCE WITH ALL APPLICABLE INSTALLATION REQUIREMENTS SUCH AS THE STANDARD FOR GAS INSTALLATIONS (AS 5601). ADDITIONALLY, ALL REQUIREMENTS OF THE LOCAL AUTHORITY LOCAL GAS FITTING REGULATIONS, MUNICIPAL BUILDING CODES, ELECTRICAL WIRING REGULATIONS, AND ANY OTHER RELEVANT STATUTORY REGULATIONS MUST ALSO BE ADHERED TO. CARBON MONOXIDE HAZARD-THIS APPLIANCE CAN PRODUCE CARBON MONOXIDE WHICH HAS NO ODOUR. USING IT IN ENCLOSED SPACE (FOR EXAMPLE CARAVAN,TENT, CAR, MOBILE HOME) MAY CAUSE DEATH. SAFETY TIPS Please observe the following points before using the BBQ: Ensure BBQ is placed on horizontal surface. DO NOT move appliance whilst in operation. Never leave BBQ unattended when hot or in use. DO NOT modify this appliance. NEVER connect this BBQ to natural gas. This BBQ is designed for propane use only. DO NOT remove the flame tamers over the burners unless cleaning the BBQ. Flame tamers must be positioned over the burners whilst in operation to dangerous avoid flare-ups. Removal of flame tamers will nullify any warranty. It is always advisable to cook with the hood open at all times. If you cook with the hood down, only cook for short periods with the burners turned to low in order to avoid flare-ups and fat fires. Turn off the gas supply at the gas cylinder after use.

28 26 Do not tamper with any parts. Any modification of this appliance is dangerous and will nullify any warranty. The use of protective gloves is recommended when cooking or handling any parts of the BBQ while it is hot or in use. In the event of a gas leak, shut off gas supply immediately and extinguish any flames. Contact the Customer Service Helpline. LIGHTING THE BBQ WARNING: OPEN HOOD BEFORE IGNITING BBQ. OPEN LID BEFORE IGNITING SIDE BURNER. DO NOT CLOSE SIDE BURNER LID WHEN IN OPERATION. Automatic Ignition 1. Make sure the valve, the hose and the regulator are connected correctly as per the assembly instructions. 2. Open the gas control valve on the gas cylinder. Check with the use of soapy water for any gas leakage between the bottle, the regulator and the gas valve. (Explained on page 21) 3. To ignite the burner press in the control knob fully and turn anti-clockwise until a click is heard. Check if the burner is alight. If the burner has not lit, repeat this process. 4. If the burner has not lit after 3 attempts, turn off the gas tap, wait 5 minutes and then repeat step 3. If the BBQ still fails to light, please refer to the manual ignition instructions below. 5. When the burner is lit, adjust the heat by turning the knob to the High or Low position. 6. After use, turn all control knobs to the OFF setting and turn off the gas control valve at the cylinder.

29 27 Manual Ignition The Metal Chain with match holder is located under the side burner table, which is used for manual ignition. 1. Open the gas control valve at the cylinder. 2. Insert match in to the match holder, light the match and place next to the burner as shown in Figure Push and turn the control knob anti-clockwise to the High position. 4. If burner still fails to light after 5 seconds, turn to OFF position and wait 2 minutes. Then begin again from step 2. If the burner still fails to light after several attempts, call the Customer Service Helpline WARNING: IF THE BURNER FAILS TO IGNITE, TURN THE CONTROL KNOB OFF (CLOCKWISE) AND ALSO TURN THE CYLINDER VALVE OFF BEFORE ATTEMPTING TO RELIGHT WITH IGNITION SEQUENCE. METAL CHAIN MATCH HOLDER Figure 35 LIT MATCH BURNER CONTROL KNOB - SIDE BURNER (X)

30 28 E. HELPFUL HINTS FOR USING THE BBQ 1. SEASONING THE COOKING SURFACES (First time use only) The BBQ grill plate and grill should firstly be cleaned and dried thoroughly prior to seasoning. Once both cooking surfaces are dry, use a brush to lightly coat the grill plate and grill with either a cooking or vegetable oil. Light the BBQ and turn the burners to low. Allow the cooking surfaces to cure on this low heat for 30 minutes. The grill is now cured and ready for cooking use. 2. USING THE HOOD WHEN COOKING When using the BBQ with the hood closed, adjust burners to ensure the temperature does not exceed 220 C. EXCEEDING 220 C CAN DAMAGE THE BBQ AND VOID YOUR WARRANTY. 3. FLARE-UP CONTROL Flare-ups occur when meat is barbecued and its fats and juices fall upon the flame tamer and vapourise. To control flare-ups, it is advisable to trim excess fat from meat and poultry before grilling. If experiencing large flare-ups, the burners should always be placed on the low setting. Always protect your hands when handling anything near the BBQ s cooking surface. IF A FLARE UP FIRE OCCURS TURN OFF ALL BURNERS AND ALSO THE CONTROL VALVE AT THE GAS BOTTLE. WAIT FOR THE BBQ TO COOL AND CLEAN THE GREASE PAN AND THE FLAME TAMERS OF ANY EXCESS GREASE OR FAT. 4. EMPTY GAS CYLINDER An empty gas cylinder will cause the burners not to light. Replace the gas cylinder if the burner does not light. If the burner lights, then you can assume that the gas cylinder was empty.

31 F. CARE AND MAINTENANCE 29 Regularly clean your BBQ between uses and especially after extended periods of storage. Never douse the BBQ with water when its surfaces are hot. In order to extend the life and maintain the condition of your BBQ, we strongly recommend that the unit be cooled, cleaned, dried and then protected with a BBQ cover when left outside for any length of time, especially during the winter months. Maintenance schedule It is recommended that your BBQ be serviced by an authorised gas technician every 24 months. 1. CARE OF BURNERS Ensure that there are no signs of blockage (debris, insects) in either the burner portholes, the primary air inlet, or the neck of the burners. Use compressed air or a pipe cleaner wire to clear obstructions. A wire brush can be used to remove corrosion from the burner surfaces. Always replace the flare tamers after cleaning the burners. 2. CARE OF HOT PLATE AND GRILL COOKING SURFACE The Hot Plate (M), the Grill (Lx2) and the Flame Tamer (Zx4) can be cleaned with hot water. Please remove these from the BBQ when cleaning. Cooking residue can be removed with a scourer or a brush. Dry thoroughly after washing. Always replace the flare tamer before cooking. 3. STORAGE Store your BBQ in a cool dry place. The gas cylinder should be disconnected from the BBQ and stored outdoors. When using the BBQ after extended periods of storage, please follow all of the care and maintenance instructions. Cylinders must be stored outdoors in a well ventilated area out of the reach of children. Any indoor storage shall comply with Section 2 Minor storage and usage of AS/NZS WARNING: Ensure any BBQ cover is removed prior to operating the barbeque.

32 30 Diagrammatical Representation of "OUTDOOR AREAS" THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN-AIR SITUATION WITH NATURAL VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION. THIS BBQ IS NOT DESIGNED FOR MARINE USE. ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING: An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover (refer to example 1). Figure 1 Outdoor Area, Example 1 Within a partial enclosure that includes an overhead cover and more than two walls (Refer to example 2). Figure 2 Outdoor Area, Example 2

33 Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply: a) at least 25% of the total wall area is completely open, and b) at least 30% of the remaining wall area is open and unrestricted (Refer to examples 3, 4 and 5). 31 Both ends open Figure 3 Outdoor Area, Example 3 Figure 4 Outdoor Area, Example 4 Open side at least 25% of the total wall area 30% or more in total of the remaining wall area is open and unrestricted Figure 5 Outdoor Area, Example 5 Open side at least 25% of the total wall area In the case of balconies, at least 20% of the total side, back and front wall areas shall remain open and unrestricted.

34 32 PLEASE KEEP THE HOOD OPEN WHEN LIGHTING. FOR OUTDOOR USE ONLY REPLACEMENT PARTS Note: use only original parts. This will protect your warranty coverage for parts replaced under warranty. AFTER SALES SERVICE For enquiries regarding service or spare parts, please call Technical Specifications Model Cert. No. Pressure(kPa) Inp/ Main Burn(MJ/h) Inp/ Side Burn(MJ/h) Total(MJ/h) HK7007 SAI Total nominal gas consumption: 85.5 MJ/h Gas Type: Propane Serial Number : Minimum clearance of BBQ to combustible surfaces is 60cm at the rear, sides and 100cm at the overhead. When using the BBQ with the hood closed, adjust burners to ensure the temperature does not exceed 220 C. Made in China. Keesung Manufacturing Co., Ltd This BBQ is manufactured by: Guangzhou Keesung Manufacturing Co., Ltd. No.88 Yu Wo Tou Road, Dongchong Town, Nansha District, Guangzhou City, Guangdong, PR China Made in China Imported by: Hark Enterprises Pty Ltd Unit 11, Norcal Rd Nunawading, VIC, 3131 Local Call: (Excl. mobiles) Phone: (03) Fax: (03) service@hark.com.au After Sales Support Telephone: (03) service@hark.com.au YEAR WARRANTY

35 33

36 Hark Enterprises Pty Ltd Unit 11, Norcal Rd, Nunawading, VIC 3131 T: E: W: