PBG PACKAGED GAS BURNERS

Transcription

1 CAPACITIES PBG PACKAGED GAS BURNERS Air Static Pressure ("wc) Excess Air (%) Flame Length (Inches) Model No. Capacity (1000 Btu/hr) Motor HP Air Flow (SCFH) Gas Flow (SCFH) Gas Turndown Max PBG 300 Min. 10 1/ :1 14 Max PBG 500 Min. 21 1/ :1 17 Max PBG 750 Min. 19 3/ :1 20 Max PBG 1000 Min. 31 3/ :1 23 Max PBG 2000 Min. 31 3/ :1 45 Max PBG 3000 Min. 55 3/ :1 48 Max PBG 5000 Min :1 64 Notes: 1. Capacities based on integral blower with 60Hz motor, natural gas HHV of 1034 Btu/ft 3 and 0.59 S.G., and stoichiometric air/gas ratio of 9.74:1 with burner firing into chamber under no pressure; for applications under positive or negative pressure (i.e., back pressure or vacuum), consult factory for re-rated capacity. 2. Air and gas flows based on 60 F. 3. Air static pressure measured at burner body air pressure tap. 4. For altitudes above sea level, consult factory for re-rated capacity. 5. Flame lengths are based on the straight combustor tube firing into a chamber without forced air flow. (See Reverse Side for Metric Capacities) In accordance with Hauck s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice. HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA /01 Fax: PBG-2

2 PBG PACKAGED GAS BURNERS METRIC CAPACITIES Air Static Pressure (Pa) Excess Air (%) Flame Length (mm) Model No. Capacity (kw) Motor kw Air Flow (Nm 3 /hr) Gas Flow (Nm 3 /hr) Gas Turndown Max PBG 300 Min :1 355 Max PBG 500 Min :1 430 Max PBG 750 Min :1 510 Max PBG 1000 Min :1 585 Max PBG 2000 Min : Max PBG 3000 Min : Max PBG 5000 Min : Notes: 1. Capacities based on integral blower with 50Hz motor, natural gas LHV of MJ/Nm 3 and 0.59 S.G., and a stoichiometric air/gas ratio of 9.74:1 with burner firing into chamber under no pressure; for applications under positive or negative pressure (i.e., back pressure or vacuum), consult factory for re-rated capacity. 2. Air and gas flows based on 0 C. 3. Air static pressure measured at burner body air pressure tap. 4. For altitudes above sea level, consult factory for re-rated capacity. 5. Flame lengths are based on the straight combustor tube firing into a chamber without forced air flow. In accordance with Hauck s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

3 PBG PACKAGED GAS BURNER BASIC BURNER AND CONFIGURABLE OPTIONS PBG300 - PBG1000 DIMENSIONS (See Reverse Side for Metric Dimensions) Y6846 In accordance with Hauck s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice. HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA /05 Fax: PBG-3

4 PBG PACKAGED GAS BURNER BASIC BURNER AND CONFIGURABLE OPTIONS PBG300 PBG1000 METRIC DIMENSIONS Y6846 METRIC In accordance with Hauck s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.

5 DIMENSIONS PBG PACKAGED GAS BURNER BASIC BURNER AND CONFIGURABLE OPTIONS PBG PBG5000 (See Reverse Side for Metric Dimensions) Y6847 ÂÃÄÅÅÆÇÈÄÃÅÉÄÅÅÆÉÃÆÆÄÄÂÇÆÉÉÃÄÅÇÉÉÇÉÉÇÆÅÄÃÉÉÉÅÅÄÆÃÆÇÆÈÅÆÇÆÇÃÆÅÉ HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA /08 Fax: PBG-3.1

6 PBG PACKAGED GAS BURNER BASIC BURNER AND CONFIGURABLE OPTIONS PBG PBG5000 ÂÃÄÅÅÆÇÈÄÃÅÉÄÅÅÆÉÃÆÆÄÄÂÇÆÉÉÃÄÅÇÉÉÇÉÉÇÆÅÄÃÉÉÉÅÅÄÆÃÆÇÆÈÅÆÇÆÇÃÆÅÉ Y6847 METRIC METRIC DIMENSIONS

7 DIMENSIONS PBG PACKAGED GAS BURNER NFPA MANIFOLD OPTIONS (See Reverse Side for Metric Dimensions) Y6848 ÂÃÄÅÅÆÇÈÄÃÅÉÄÅÅÆÉÃÆÆÄÄÂÇÆÉÉÃÄÅÇÉÉÇÉÉÇÆÅÄÃÉÉÉÅÅÄÆÃÆÇÆÈÅÆÇÆÇÃÆÅÉ HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA /08 Fax: PBG-3.2

8 PBG PACKAGED GAS BURNER NFPA MANIFOLD OPTIONS METRIC DIMENSIONS Y6848 METRIC ÂÃÄÅÅÆÇÈÄÃÅÉÄÅÅÆÉÃÆÆÄÄÂÇÆÉÉÃÄÅÇÉÉÇÉÉÇÆÅÄÃÉÉÉÅÅÄÆÃÆÇÆÈÅÆÇÆÇÃÆ

9 PBG PACKAGED GAS BURNER SELECTION GUIDE SUPPLEMENTAL DATA DRYER/OVEN CONSIDERATIONS Selection of a specific combustor tube or refractory tile for a PBG Packaged Burner is dependent upon the specific dryer/oven application. Temperature considerations are presented below: Oven Temperature Model No. Combustor Min. Max. Straight Tube N/A 1850 F (1010 C) All Sizes Elbow Tube N/A 1300 F (704 C) Refractory Tile 900 F (482 C) 2300 F (1260 C) For applications where the air flow perpendicular to the exit of the burner is greater than 2000 ft/min (610m/sec), Hauck recommends use of the elbow combustor tube firing in the same direction as the air flow. The PBG Packaged Burner is designed to operate in a dryer/oven within a differencial pressure range of -0.5 to +2"wc (-120 to +500Pa). For dryer/oven applications operating outside this range, special considerations must be taken. For example, a dryer/oven draft greater than -2"wc (-500Pa) requires special air inlet controls to ensure proper burner operation. Consult Hauck if any such special dryer/oven conditions exist for your particular application. BURNER SELECTION Hauck PBG Package Burners are available in three configurations. The basic burner, the configurable burner and the custom engineered burner. Standard pricing applies to the basic burner and configurable burner. Use the following guide for proper selection of the respective configuration. BASIC BURNER Consists of burner assembly with spark igniter, straight tube combustor, blower, gas ratio regulator, fixed high fire gas orifice, adjustable low fire bypass and flame rod. If a burner with alterations from this is desired, select configuration two or three depending on application requirements. Natural gas or propane gas must be specified. Y6849 Item Description 1 Burner Assembly 2-1 Straight Tube Combustor 2-1a Mounting Gasket 3-1 Blower V/3PH/60HZ 5-1 Natural Gas Manifold or 5-2 Propane Manifold 5a Fixed High Fire Gas Orifice 5b Gas Ratio Regulator 5c Adjustable Low Fire Bypass 6-1 Flame Rod Basic burner net weights are shown below; weights will vary for configurable or custom engineered burners. Basic Burner PBG 300 PBG 500 PBG 750 PBG 1000 PBG 2000 PBG 3000 PBG 5000 Approx. Net Weight (lb) [kg] [37] [38] [41] [41] [78] [78] [95] In accordance with Hauck s commitment to Total Quality Improvement, Hauck reserves the right to change specifications of products without prior notice. HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA Fax: /05 PBG-4

10 PBG SELECTION GUIDE CONFIGURABLE BURNER Menu Item Burner Size Menu Menu Fuel Manifold Item Item Ignition PBG 300 (5-1) Standard Natural Gas No selection required if the NFPA fuel manifold was selected at menu item 5. PBG 500 (5-2) Standard Propane (7-1) Kit w/transformer Q652B1006 PBG 750 (5-3) NFPA Natural Gas - Tube (--) No Selection PBG 1000 PBG 2000 PBG 3000 PBG 5000 Control Motor/Bracket 5 (5-4) NFPA Propane - Tube (5-5) NFPA Natural Gas - Tile (5-6) NFPA Propane - Tile "Standard" manifolds include: Fixed high fire gas orifice Gas Ratio regulator Adjustable low fire bypass 7 8 Note: If the ignition transformer must me mounted at the burner, either 4-1 or 4-2 must be specified in menu item 4. (8-1) Blower Inlet Filter Blower Filter NFPA manifolds bring the entire package burner to Combustor current NFPA standards. The NFPA manifold (--) No Selection includes the "Standard" manifold components and: Limit Switches Manual inlet valve (2-1) Straight Tube Two automatic shutoff valves Low & high gas pressure switches (2-2) Elbow Tube Visual indication in both shutoff valves Proof of closure in the main shutoff valve (2-3) Refractory Tile Manual outlet valve (9-1) Low Fire Switch 9 Blower Selection of the NFPA manifold adds the following (9-2) High Fire Switch components to the burner: Low & high fire limit switches (9-3) Low & High Fire Switches Air pressure switch (3-1) Blower V/3PH/60HZ Ignition transformer (--) No Selection (3-2) Blower V/1PH/60HZ Oven mounting plate & gasket (3-3) Remote Sleeve Menu items 7,9, & 10 are included with the NFPA manifold selection. Air Pressure Switch Flame Supervision No selection required if the NFPA fuel manifold was selected at menu item 5. ( No selection required if the NFPA fuel manifold was selected at menu item 5. (4-1) Kit w/control Motor M7284C1000 (10-1) Air pressure switch 6 (4-2) Kit less Control Motor (6-1) Flame Rod (--) No selection (4-3) Manual Air Damper Lever (6-2) UV Scanner 7027A Vent Valve (11-1) N.O. Vent Valve (--) No Selection Y6849 In accordance with Hauck s commitment to Total Quality Improvement, Hauck reserves the right to change the specifications of products without prior notice.