EX30 500H. Parts List Models: Form No /2015 REV A

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1 EX0 500H Parts List Models: 5678 Form No /05 REV A

2

3 DESCRIPTION TABLE OF CONTENTS PAGE Decal System...- Pallet System EX Pallet System EX Recovery System... 8 Solution System... 9 Wiring Diagram Options & Accessories... Water Flow Diagram-EX0... WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to fi nd the Ref. No. for that kit. K 6 Washer Flat /6 Zinc Plat K Screw-BHS-Brass-0-x/8-MS K Washer EPDM 7/ X /8 805 Chain-Cover Caster Swivel Gray Non MA K 6 Nut, Hex Nyl Loc 0- K 7 Scr- Hex SS /-0 X.75 K 8 6 Scr, Hex Hd Loc /-0 x.50 K 9 Wsh, Flt SS.60 X.000 X Solution Tank 560 Hinge Plate K 560 Kit-Hardware Solution Tank * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. / EX0 500H

4 DECAL SYSTEM 6 5 EX0 500H /05

5 9 Label Caution / Extension Cord Label Gauge Priming Warning 5667 Decal-EX Label Danger Electric Shock Decal-CRI Gold 6 50A Label Danger Electric Shock (CSA only) DECAL SYSTEM / EX0 500H

6 PALLET SYSTEM EX0- To Barb On Recovery Tank To Barb On Unloader Valve 75 To Quick Disconnect To Heater To Heater To Pump To Pump To Barb On Pressure Relief Assy To Unloader Valve To Pressure Relief Assy To Unloader Assy 6 To Pressure Gauge To Barb On Pump To Barb On Solution Tank 8 6 To "T" Barb From Unloader 55 5 To Barb On Solution Tank 8 EX0 500H /05

7 PALLET SYSTEM EX0- K 0 Washer Flat /6 Zinc Plat K Screw-Php-SS- x /8-SMS USP Washer Brass Half Hard X 5USP Quick Disconnect Plug Male 5 5USP Washer OD X 9/6 ID X 6 0USP Elbow 5deg.Angle / Male X 7 56USP Hose Clamp-Size 8--9/6- / 8 508A 6 Clamp, Hose 9 98USP Hose Clamp 8 -/dia 9 0 9USP Quick Connect Brass / FPT 0USP Retainer Power Cord Water T K Screw-Php-SS-6 x /-SMS K 6 Screw-Fhp-SS- x /-SMS K Screw-Ph-Combo-Tapping-8 x 5/8 AB 5 55USP Mount Heat Exchanger 6 0 Strap-Velcro-.0 X -Black-Hook 7 55 Mount-Plate-Valve Clamp-Valve-Mount Bridge Rectifi er 0 60 Strap-Buckle/Cord-W/Spur Grommet 6 Switch Rocker DPST On/Off 0 09 Wheel X Black On Gray / Axle 65 Gauge-Pressure K Scr-Pan Phil 8- X.75 K 5 Wsh, Flt SAE 5/6 K 6 Scr, Soc Hd /-0 X.00 K 7 6 Scr, Hex /-0 X.5 K 8 Nut, Hex Nyl Loc 8- K 9 Scr, Pan Phil Loc /-0 X.6 K 0 Scr, Pan Phil SS 8- X.50 K 9 Scr, Hex Hd Loc /-0x.50 K Scr, Soc Hd 5/6-8 X.5 Zinc Plated K Scr-Soc Shd SS Loc. X.65 X /-0 K Scr-Flt Phil Sm #8 X.50 K 5 Scr-Pan Phil Sm #6 X.75 K 6 Scr-Pan Phil 8- X Vac Mtr-6.5A-0V- Stage-CSA * Vac Motor Brush Kit-0V Equipment Pallet Cover-Intake-Pallet Cover-Exhaust Chamber 5607 Roller Ball-Pallet 5609 Roller Ball Bushing-Pallet 5600 Wand Clip 560 Hose Hanger SS Cover Plate Pressure 500PSI Switchplate Assy 0V Rocker Switch- Position Vac Motor Intake- Stage Gasket Vac Intake Wand Bracket [ ] 5606 Harness-Main Heat Exch Complete-0V 750W * 5609 Kit-Heater Repair Vac Hose Rubber 7.75 X.0 ID Solution Hose Hose /8 ID Gasket-Pallet v-500PSI Pump Assy * 567 Kit-Pump Head 500 PSI Complete (Pump w/fi ttings & Bearing & Cam Assy) * 560 Kit-Pump Motor 0V (Motor w/bearing & Cam Assembly) Power Cord Pigtail [ ] 5 Power Cord / SJTW 5 Yellow Hose-/ ID /8mnpt / FNPT Hose-/8 ID /qd /8mnpt Hose-/ ID /8mnpt / FNPT Hose-/id /8 FNPT 90-/mnpt Hose-Assy Union Tee-Barb /8ID Hose Hose-/8 ID Hose-/8 ID Light Green 50V Assy Hose Hanger Bushing Pressure Relief Assembly Unloader Assembly Terminal Block Clamp-P Nut-Hex Flange SS M Plug, Cap Vacuum Hose 76 6A Bushing / X 9/6 77 0A Gasket Side Adhesive 5 / 78 05A Heat Sink Plate Bridge Rectifi er 79 7AUSP Axel Cap Black Pal Nut 80 0A Vac Hose ID X.5 Black Rubber Axel Rod Zinc Plate / OD 8 98B Louver Black Plastic 8 9AUSP Nipple-SS-/ Pipe-Length.90 8 MA-6 Manifold for Cobra Black 85 SUBMA-6 Manifold Black w/06 S-W Grommet in. Shrink Tubing / Red Poly Gasket Switchplate Hose Clamp / x / SS Clamp-Hose SAE #6 9 5 Tie Black Weather Resis Service Kits K 5607 Kit-Hardware Pallet Sys 500 [ ] = Not Shown * = Optional, Not Included / EX0 500H 5

8 PALLET SYSTEM EX EX0 500H /05

9 PALLET SYSTEM EX0- K 0 Washer Flat /6 Zinc Plat K Screw-Php-SS- x /8-SMS USP Washer Brass Half Hard X 5SUP Quick Disconnect Plug Male 5 5USP Washer OD X 9/6 ID X 6 0USP Elbow 5deg.Angle / Male X 7 56USP Hose Clamp-Size 8--9/6- / 8 508A 6 Clamp, Hose 9 98USP Hose Clamp 8 -/dia 9 0 9USP Quick Connect Brass / FPT 0USP Retainer Power Cord Water T K Screw-Php-SS-6 x /-SMS K 6 Screw-Fhp-SS- x /-SMS K Screw-Ph-Combo-Tapping-8 x 5/8 AB 5 55USP Mount Heat Exchanger 6 0 Strap-Velcro-.0 X -Black-Hook 7 55 Mount-Plate-Valve Clamp-Valve-Mount Bridge Rectifi er 0 60 Strap-Buckle/Cord-W/Spur Grommet 6 Switch Rocker DPST On/Off 0 09 Wheel X Black On Gray / Axle 65 Gauge-Pressure K Scr-Pan Phil 8- X.75 K 5 Wsh, Flt SAE 5/6 K 6 Scr, Soc Hd /-0 X.00 K 7 6 Scr, Hex /-0 X.5 K 8 Nut, Hex Nyl Loc 8- K 9 Scr, Pan Phil Loc /-0 X.6 K 0 Scr, Pan Phil SS 8- X.50 K 9 Scr, Hex Hd Loc /-0x.50 K Scr, Soc Hd 5/6-8 X.5 Zinc Plated K Scr-Soc Shd SS Loc. X.65 X /-0 K Scr-Flt Phil Sm #8 X.50 K 5 Scr-Pan Phil Sm #6 X.75 K 6 Scr-Pan Phil 8- X Vac Mtr-6.5A-0V- Stage-CSA * Vac Motor Brush Kit-0V Equipment Pallet Cover-Intake-Pallet Cover-Exhaust Chamber 5607 Roller Ball-Pallet 5609 Roller Ball Bushing-Pallet 5600 Wand Clip 560 Hose Hanger SS Cover Plate Pressure 500PSI Switchplate Assy 0V Rocker Switch- Position Vac Motor Intake- Stage Gasket Vac Intake Wand Bracket [ ] 5606 Harness-Main Heat Exch Complete-0V 750W * 5609 Kit-Heater Repair Vac Hose Rubber 7.75 X.0 ID Solution Hose Hose /8 ID Gasket-Pallet v-500PSI Pump Assy * 567 Kit-Pump Head 500 PSI Complete (Pump w/fi ttings & Bearing & Cam Assy) * 560 Kit-Pump Motor 0V (Motor w/bearing & Cam Assembly) Power Cord Pigtail [ ] 5 Power Cord / SJTW 5 Yellow Hose-/ ID /8mnpt / FNPT Hose-/8 ID /qd /8mnpt Hose-/ ID /8mnpt / FNPT Hose-/id /8 FNPT 90-/mnpt Hose-Assy Union Tee-Barb /8ID Hose Hose-/8 ID Hose-/8 ID Light Green 50V Assy Hose Hanger Bushing Pressure Relief Assembly Unloader Assembly Terminal Block Clamp-P Nut-Hex Flange SS M Plug, Cap Vacuum Hose 76 6A Bushing / X 9/6 77 0A Gasket Side Adhesive 5 / 78 05A Heat Sink Plate Bridge Rectifi er 79 7AUSP Axel Cap Black Pal Nut 80 0A Vac Hose ID X.5 Black Rubber Axel Rod Zinc Plate / OD 8 98B Louver Black Plastic 8 9AUSP Nipple-SS-/ Pipe-Length.90 8 MA-6 Manifold for Cobra Black 85 SUBMA-6 Manifold Black w/06 S-W Grommet in. Shrink Tubing / Red Poly Gasket Switchplate Hose Clamp / x / SS Clamp-Hose SAE #6 9 5 Tie Black Weather Resis Service Kits K 5607 Kit- Hardware Pallet Sys 500 [ ] = Not Shown * = Optional, Not Included / EX0 500H 7

10 RECOVERY SYSTEM VAC HOSE FROM PALLET SYSTEM 9 7 K 6 Nut-Nylon Lock-SS-8- K Chain-Cover K Screw 6 x /8 S/S Trusshead P K Gasket-Lid-XLPE-6.5ID x /6 Thick K 5 6 Screw-Php-SS-8- x -/ Barb -/ X FIPT ABS 7 58 Hose Clamp / X / SS Recovery Tank-EX Recovery Tank Gasket Ball Float Assy 565 Drain Hose 566 Plug-Drain Hose (for 565) K Lid Clear With Ring K 5686 O-Ring Service Kits K 5600 Kit-Recovery Tank Lid 8 EX0 500H /05

11 SOLUTION SYSTEM BYPASS / RETURN HOSE FROM PALLET SYSTEM 8 PUMP SUPPLY HOSE FROM PALLET SYSTEM K 6 Washer Flat /6 Zinc Plat K Screw-BHS-Brass-0- x /8-MS K Washer EPDM 7/ X /8 805USP Chain-Cover 5 905USP Caster Swivel Gray Non MA K 6 Nut-Nylon Lock-SS-0- K 7 Scr- Hex SS /-0 X.75 K 8 6 Scr, Hex Hd Loc /-0 x.50 K 9 Wsh, Flt SS.60 X.000 X Solution Tank-EX0 (includes fittings 5 & 6) 560 Hinge Plate 07A Filter 0 Mesh S/S /NPT FEM 90A Lid-Tank-Sol 9BUSP Nipple PVC / N.P.T Hose Barb, /8 Barb X / Mpt 6 Hose Barb 90 Degree / Hos K 7 FHP Service Kits K 560 Kit-Hardware Solution Tank / EX0 500H 9

12 WIRING DIAGRAM L ALTERNATE CIRCUIT FOR PUMP M MAIN POWER L B S RED RED E PUMP 00 PSI M WHT + M - GRN/YEL YEL/WHT HOURMETER(OPTION) YEL/WHT GRN/YEL WHT L L MAIN POWER RED S RED YEL/WHT E HOURMETER (OPTION) - PUMP 500 PSI M ~ E + RED + M - ~ BRIDGE GRN/YEL YEL/WHT WHT VAC S ORN M M GRN/YEL RED/WHT WHT VAC S BLU M M GRN/YEL BRN/WHT WHT B H 0V LAMP NEON L L MAIN POWER 0V MACHINE ONLY /WHT RED/WHT SW5 SW6 5 S 6 VIO TEMP TEMP SI TEMP CUT-OFF GRN/YEL HEATER HEAT ELEMENT WHT 0 EX0 500H /05

13 WIRING DIAGRAM E 579 Bridge Rectifi er E 5608 Kit-Hour Meter (Optional) H 5609 Light Green M 560 Kit-Pump Motor 0V-500 PSI M 565 Vac Mtr-6.5A-0V- Stage-CSA * Vac Motor Brush Kit-0V M 565 Vac Mtr-6.5A-0V- Stage-CSA * Vac Motor Brush Kit-0V S 6 Switch, Pump S 6 Switch, Vac S 6 Switch, Vac S 5609 Switch, Heater K SW5 99 Thermostat K SW Thermostat K S NA Thermal Cutout Service Kits K 5609 Kit-Heater Repair Item Ref. No. Qty Description Options * 5608 Kit-Hour Meter * FP0 Vac Hose/Pressure Ln. 5 Exte * FP96 Vac Hose/Pressure Ln. 5 Exte * FPHT-5 Hand Tool Detailer S/S SUBSYP Syphon-Hose-Red (for priming pump) Literature Pack * = Optional, Not Included OPTIONS & ACCESSORIES / EX0 500H

14 BLUE = FRESH WATER GREEN = 500PSI WATER FLOW PURPLE = PRESSURE RELIEF RETURN TO TANK RED = 500PSI HEATED WATER FLOW WATER FLOW DIAGRAM-EX0 Item Description Solution Tank Fresh Water Inlet Filter 500PSI Pump Unloader Valve 5 Pressure Gauge 6 Pressure Relief Valve 7 500PSI Quick Connect 8 Heater EX0 500H /05

15

16 A Nilfisk-Advance Brand 600 st Avenue North Plymouth, MN Phone: Fax: Nilfi sk-advance, Inc.

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