INSTRUCTION BULLETIN
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- Ambrose Thomas
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1 INSTRUCTION BULLETIN No Machine: 6100E, Nobles Rascal Published: 7-03 Rev. 02 NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the Parts List in the appropriate place in your machine manual for future reference. Retaining the Parts List will make it easier to reorder individual parts and will save you the cost of ordering an entire kit. NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials. Installation instructions for kit numbers and SYNOPSIS / PROBLEM: This kit contains the parts needed to install a vacuum wand kit on the model 6100E sweeper. Please follow step-by-step instructions. SPECIAL TOOLS / CONSIDERATIONS: NONE (Estimated time to complete:1 hour) PREPARATION: (Refer to FIG. 1 thru 13) FOR SAFETY: Before leaving or servicing machine, stop on level surface and set parking brake. Then turn off machine and remove key. 1. Lift the operator s seat and locate the battery compartment. 2. Disconnect battery cables from machine. 3. Remove the left side cover panel and locate the side mounted circuit breakers. WARNING: Always disconnect battery cables from machine before working on electrical components. INSTALLATION: (Refer to FIG. 1 thru 13) 1. Install the contactor and 20AMP or 40AMP circuit breaker (37) in the left side control panel, depending on which kit you are installing. The 40AMP circuit breaker is for the dual fan vacuum wand kit. (Refer to FIG. 1,2,3,4 and 10) 2. Install the grommet (36) and vacuum wand wire harness (35) according to the electrical schematic. Connect the relay and circuit breaker to the wire harness. (Refer to FIG.1,2,3,4 and 10) 3. Place vacuum wand box (1) on the rear of the machine, so that the vacuum motors (7)are accessible to the back side of the machine. (Refer to FIG. 7, 11 and 12) 4. Connect the electrical wires from the motor (7) to the wire harness under the vacuum box. (Refer to FIG. 1,2,3,4 and 7) 5. Connect the wiring from the limit switch (48) to the electrical harness of the machine. (Refer to FIG.9) IB (7-03) LITHO IN U.S.A. 1
2 6. Mount the vacuum wand box (1) to the machine with four hex screws (32), washers (33) and flange nuts (34). (Refer to FIG. 6,11 and 12) 7. Assemble the hose cuff (25), flex hose (26), vac wand nozzle (27), vac wand coupling (28), vac wand tube (29), and the last vac wand coupling (30). Connect the hose assembly to the vacuum box, and hang the tube on the vac rod weldment (58). (Refer to FIG.13) 8. Mount the frame bracket (31) to the machine frame with two hex screws (32), flat washers (33) and flange nuts (34). Mount vacuum box screen (68), with four hex bolts (69) and washers (70). (Refer to FIG. 8,11 through 13) 9. Connect the batteries to the machine. Replace side panel and lower the seat. 10. Start the machine and check the vacuum wand for proper operation. FIG. 1 - Electrical Schematic for Wiring Vacuum Wand 2 IB (7-03) LITHO IN U.S.A.
3 FIG. 2 - Electrical Schematic for Wiring Vacuum Wand IB (7-03) LITHO IN U.S.A. 3
4 FIG. 3 - Vacuum Wand Wiring Harness 4 IB (7-03) LITHO IN U.S.A.
5 FIG. 4 - Circuit Breaker and Electrical Harness Installation FIG. 5 Gas Spring and Vacuum Bag Installation IB (7-03) LITHO IN U.S.A. 5
6 1 2 3 FIG. 6 Vacuum Wand Box Installation FIG. 7 Vacuum Motor Electrical Connections 6 IB (7-03) LITHO IN U.S.A.
7 FIG. 8 Frame Bracket and Vacuum Box Screen Installation FIG. 9 Electrical Limit Switch Connection IB (7-03) LITHO IN U.S.A. 7
8 FIG. 10 Vacuum Wand Electrical Installation 8 IB (7-03) LITHO IN U.S.A.
9 FIG. 11 Single Fan Vacuum Wand Box Kit IB (7-03) LITHO IN U.S.A. 9
10 FIG. 12 Dual Fan Vacuum Wand Box Kit IB (7-03) LITHO IN U.S.A.
11 FIG. 13 Vacuum Hose and Wand Installation TENNANT COMPANY P. O. Box 1452 Minneapolis, MN IB (7-03) LITHO IN U.S.A. 11
12 BILL OF MATERIALS FOR VACUUM WAND KIT TENNANT Ref. Part No. Description Qty Box assy, vac wand Hex screw, M10x Flat washer,.38 hard Screen, vac wand Hex screw, M6x Flat washer,.25 hard Fan, vac 36v 5.7 3stg Connector, 2conductor Terminal, metripk630 fem Seal, fan Tube, 0.52d 0.25b 3.2l Stl. Pnt Hex screw, 6x Plate,cover Hex screw, M6x Flat washer,.25 hard Reverse hinge, 2.50w Hex screw, M6 x1.0 x 12, Flat washer, 0.25 SAE Nut, hex, flng, M06 x Door wldt, Vac wand Door gasket Gas spring Gas spring ball stud Hxflexloc nut, reg Hose cuff Flex hose, 2.0Dx24.0 LG Vac wand nozzle Vac wand coupling Vac wand tube Vac wand coupling Frame bracket Hex screw, M10x Flat washer,.38 hard Hex flange nut, M10x Vac wand wire harness 1 12 IB (7-03) LITHO IN U.S.A.
13 BILL OF MATERIALS FOR VACUUM WAND KIT TENNANT Ref. Part No. Description Qty Rubber grommet, 1.36ID Circuit breaker, 20AMP Pan screw, x Flat washer, Relay, 36VDC, 100A, SP N/O Int loc washer, Jam Hex nut, Flat washer, Std Hex nut, Flat washer 10, sae Int loc washer, Elec. diode plug Roller switch assembly Hex screw, M5x Flat washer, Vac wand rod wldt Flange bearing,.750bore,.75l Sleeve,.414B,.74D, 1.06STL Thrust washer Hex screw, M10x Flat washer,.38 hard Tension spring,.75odx.07wire Vac wand rod wldt Hex screw, M6x Flat washer,.25 hard Hxlocnylon nut Washer, flat, 0.31 STD Cam, adj, sqge Washer, 0.38B 1.25D 0.12, NEO Screw, hex, M8 X 1.25 NL Nut, hex, lock, M8 X 1.25 NL Washer, 0.34D 1.12D stl, pl Vac wand screen Hex screw, M6x Flat washer,.25 hard Vac wand bag 1 IB (7-03) LITHO IN U.S.A. 13
14 BILL OF MATERIALS FOR [DUAL VAC FAN] VACUUM WAND KIT TENNANT Ref. Part No. Description Qty Box assy, vac wand Hex screw, M10x Flat washer,.38 hard Screen, vac wand Hex screw, M6x Flat washer,.25 hard Fan, vac 36v 5.7 3stg Connector, 2conductor Terminal, metripk630 fem Seal, fan Tube, 0.52d 0.25b 3.2l Stl. Pnt Hex screw, 6x Plate,cover Hex screw, M6x Flat washer,.25 hard Reverse hinge, 2.50w Hex screw, M6 x1.0 x 12, Flat washer, 0.25 SAE Nut, hex, flng, M06 x Door wldt, Vac wand Door gasket Gas spring Gas spring ball stud Hxflexloc nut, reg Hose cuff Flex hose, 2.0Dx24.0 LG Vac wand nozzle Vac wand coupling Vac wand tube Vac wand coupling Frame bracket Hex screw, M10x Flat washer,.38 hard Hex flange nut, M10x Vac wand wire harness 1 14 IB (7-03) LITHO IN U.S.A.
15 BILL OF MATERIALS FOR VACUUM WAND KITS TENNANT Ref. Part No. Description Qty Rubber grommet, 1.36ID Circuit breaker, 20AMP Pan screw, x Flat washer, VDC, 100A, SP N/O Int loc washer, Jam Hex nut, Flat washer, Std Hex nut, Flat washer 10, sae Int loc washer, Elec. diode plug Roller switch assembly Hex screw, M5x Flat washer, Vac wand rod wldt Flange bearing,.750bore,.75l Sleeve,.414B,.74D, 1.06STL Thrust washer Hex screw, M10x Flat washer,.38 hard Tension spring,.75odx.07wire Vac wand rod wldt Hex screw, M6x Flat washer,.25 hard Hxlocnylon nut Washer, flat, 0.31 STD Cam, adj, sqge Washer, 0.38B 1.25D 0.12, NEO Screw, hex, M8 X 1.25 NL Nut, hex, lock, M8 X 1.25 NL Washer, 0.34D 1.12D stl, pl Vac wand screen Hex screw, M6x Flat washer,.25 hard Vac wand bag Circuit breaker, 40AMP 1 IB (7-03) LITHO IN U.S.A. 15
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