75W Single Output with PFC Function
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1 Jameco SKU Number: W Single Output with FC Function HR-75 series SECIFICATION MODEL OUTUT INUT ROTECTION FUNCTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS NOTE DC VOLTAGE RATED CURRENT CURRENT RANGE RATED OWER HR HR-75-5 HR HR HR HR HR HR RILE & NOISE (max.) Note.2 80mVp-p 80mVp-p 100mVp-p 120mVp-p 150mVp-p 150mVp-p 200mVp-p 240mVp-p VOLTAGE ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION LOAD REGULATION SETU, RISE TIME HOLD U TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE OWER FACTOR (Typ.) EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVERLOAD OVER VOLTAGE Note.5 OVER TEMERATURE (OTIONAL) REMOTE CONTROL WORKING TEM. WORKING HUMIDITY STORAGE TEM., HUMIDITY TEM. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE EMI CONDUCTION & RADIATION HARMONIC CURRENT EMS IMMUNITY MTBF DIMENSION ACKING 3.3V 5V 7.5V 12V 15V 24V 36V 48V 15A 15A 10A 6.3A 5A 3.2A 2.1A 1.6A 0 ~ 15A 0 ~ 15A 0 ~ 10A 0 ~ 6.3A 0 ~ 5A 0 ~ 3.2A 0 ~ 2.1A 0 ~ 1.6A 49.5W 75W 75W 75.6W 75W 76.8W 75.6W 76.8W 3.1 ~ 3.8V 4.7 ~ 5.8V 7.1 ~ 9V 11 ~ 13.8V 14.2 ~ 18V 21 ~ 28.8V 32 ~ 39.6V 45 ~ 55.2V 2.5% 2.5% 2.5% 1.5% 1.5% 1.5% 1.5% 1.5% 1.0% 1.0% 1.0% 0.3% 0.3% 0.2% 0.2% 0.2% 2.0% 1.5% 1.5% 0.5% 0.5% 0.5% 0.5% 0.5% 1800ms, 25ms/230VAC 50ms/230VAC 1800ms, 25ms/115VAC at full load 20ms/115VAC at full load 85 ~ 264VAC 120 ~ 370VDC 47 ~ 63Hz F>0.9/230VAC 77% 82.5% 1.2A/115VAC 35A/115VAC <1mA / 240VAC F>0.95/115VAC at full load 0.7A/230VAC 65A/230VAC 84% 87% 88% 88.5% 89% 89% 105 ~ 135% rated output power rotection type : Constant current limiting, switch to hiccup mode for Vo<50% of rated voltage, recovers automatically after fault condition is removed 3.96 ~ 4.62V 6 ~ 7V 9.4 ~ 10.9V 14.4 ~ 16.8V 18.8 ~ 21.8V 30 ~ 34.8V 41.4 ~ 48.6V 57.6 ~ 67.2V rotection type : Shut down o/p voltage, re-power on to recover 85 5 for 3.3V~15V; 80 5 for 24V~48V (TSW1 : detect on heatsink of power transistor) (optional) rotection type : Shut down o/p voltage, recovers automatically after temperature goes down RC+ / RC-: 0 ~ 0.8V = power on ; 4 ~ 10V = power off -20 ~ +70 (Refer to output load derating curve) 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH 0.03%/ (0 ~ ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes UL , TUV EN approved I/-O/:3KVAC I/-FG:1.5KVAC O/-FG:0.5KVAC I/-O/, I/-FG, O/-FG:100M Ohms / 500VDC / 25 Compliance to EN55022 (CISR22) Class B Compliance to EN ,-3 / 70% RH Compliance to EN ,3,4,5,6,8,11; ENV50204, EN55024, EN , heavy industry level, criteria A 394.8K hrs min. MIL-HDBK-217F (25 ) 129*98*38mm (L*W*H) 0.47Kg; 30pcs/ 15Kg/ 0.97CUFT File Name:HR-75-SEC
2 Jameco SKU Number: W Single Output with FC Function HR-75 series Mechanical Specification Case No.903D Unit:mm M3 L= SVR1 1 2 CN Terminal in No. Assignment in No. Assignment in No. 1 AC/L 4 2 AC/N 5 3 FG Assignment DC OUTUT -V DC OUTUT +V Remote ON/OFF (CN100) : JST B-XH or equivalent in No. 1 Assignment RC- Mating Housing JST XH Terminal JST SXH-001T 2 RC+ or equivalent or equivalent max M3 L= Block Diagram I/ EMI FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & FC OWER SWITCHING RECTIFIERS & FILTER +V -V FG O.T.. FC CONTROL O.L.. WM CONTROL DETECTION CIRCUIT O.V.. REMOTE CONTROL RC+ RC- Derating Curve Output Derating VS Input Voltage Ta = LOAD (%) LOAD(%) (HORIZONTAL) AMBIENT TEMERATURE ( ) INUT VOLTAGE (V) 60Hz File Name:HR-75-SEC
3 Test Report: HR W Single Output with FC Function DESIGN VERIFY TEST Output Function Test Input Function Test rotection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST
4 HR-75 series DESIGN VERIFY TEST OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1: 80 mvp-p (Max ) I/:230VAC V1: 23.2 mvp-p (Max ) O/:FULL LOAD 2 OUTUT VOLTAGE ADJUST RANGE CH1:4.7 V ~ 5.8 V I/:230 VAC I/:115 VAC O/:MIN LOAD V~ V~ V/ 230 VAC V/ 115 VAC 3 OUTUT VOLTAGE TOLERANCE V1: 2.5 %~ -2.5 % (Max) I/:100 VAC / 264 VAC O/:FULL/ MIN LOAD V1: 1.36 %~ % 4 LINE REGULATION V1: 1 %~ -1 % (Max) I/:100 VAC ~ 264 VAC O/:FULL LOAD V1: 0.12 %~ % 5 LOAD REGULATION V1: 2 %~ -2 % (Max) I/:230 VAC O/:FULL ~MIN LOAD V1: 1.36 %~ % 6 SET U TIME 230VAC: 1800 ms (Max) I/:230 VAC 230VAC/ 791 ms 115 VAC: 1800 ms (Max) I/:115 VAC 115VAC/ 791 ms O/:FULL LOAD 7 RISE TIME 230VAC: 25 ms (Max) I/:230 VAC 230VAC/ 3.3 ms 115VAC: 25 ms (Max) I/:115 VAC 115VAC/ 3.5 ms O/:FULL LOAD 8 HOLD U TIME 230VAC: 50 ms (TY) I/:230 VAC 230VAC/ 88 ms 115VAC: 20 ms (TY) I/:115 VAC 115VAC/ 35 ms O/:FULL LOAD 9 OVER/UNDERSHOOT TEST < +5% I/:230 VAC O/:FULL LOAD 10 DYNAMIC LOAD V1: 1000 mvp-p I/:230 VAC O/:FULL /Min LOAD 90%DUTY/ 1KHZ TEST: < 5 % 472 mvp-p Model: HR-75-5 Test Report 2 / 8
5 HR-75 series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 85VAC~264 VAC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3V= 97 V HIGH-LINE+15%=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF NO DAMAGE ) TEST: OK 73V~264V 2 INUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC I/:100 VAC ~ 264 VAC O/:FULL~MIN LOAD TEST: OK 3 OWER FACTOR 0.9 / 230 VAC(TY) I/:230 VAC F= 0.92 / 230 VAC 0.95 / 115 VAC(TY) I/:115 VAC O/:FULL LOAD F= 0.97 / 115 VAC 4 EFFICIENCY 82.5% (TY) I/:230 VAC 82.3 % O/:FULL LOAD 5 INUT CURRENT 230V/ 0.7 A (TY) I/:230 VAC I = 0.41 A/ 230 VAC 115V/ 1.2 A (TY) I/:115 VAC I = 0.8 A/ 115 VAC O/:FULL LOAD 6 INRUSH CURRENT 230V/ 65 A (TY) I/:230 VAC I = 56 A/ 230 VAC 115V/ 35 A(TY) I/:115 VAC I = 28 A/ 115 VAC COLD START O/:FULL LOAD 7 LEAKAGE CURRENT < 1 ma / 240 VAC I/:264 VAC O/:Min LOAD L-FG: 0.4 ma N-FG: 0.28 ma Model: HR-75-5 Test Report 3 / 8
6 HR-75 series ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 105 %~ 135 % I/:230 VAC I/:115 VAC O/:TESTING 117%/ 230 VAC 117%/ 115 VAC Constant Current Limiting 2 OVER VOLTAGE ROTECTION CH1: 6 V~ 7 V I/:230 VAC I/:115 VAC O/:MIN LOAD 6.53V/ 230 VAC 6.51V/ 115 VAC Shut down Re- power ON 3 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR NO DAMAGE I/:264 VAC O/:FULL LOAD NO DAMAGE Constant current limiting, recovers automatically after fault condition is removed CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 REMOTE CONTROL Rc+ / Rc- 0 V~ 0.8 V OWER ON I/: 230 VAC O/:FULL LOAD V~1.8 V~10 V V OWER ON OWER OFF 4 V~ 10 V OWER OFF 2 NO LOAD OWER CONSUMTION <0.5 W / 240VAC I/: 240 VAC O/:NO LOAD 0.33 W Model: HR-75-5 Test Report 4 / 8
7 HR-75 series COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q 3 Rated 2 Diode eak Voltage Q101 Rated 3 FC Transistor ( D to S) or (C to E) eak Voltage 2SK MR 10A/700V IRF1405Z 75A/55V Q1 Rated : 2SK A/500V 4 Input Capacitor Voltage C5 Rated 100u/400V 105 KMG I/:High-Line +3V = 267 V O/:(1)Full Load Turn on (2) Output Short I/:High-Line +3V = 267 V O/:(1)Full Load Turn on (2)Output Short I/:High-Line +3V = 267 V O/:(1)Full Load (2)Output Short I/:High-Line +3V = 267 V O/:(1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 700 V (2) 672 V (1) 32.4 V (2) 25.8 V (1) (2) V V (1) V (2) V (3) V 5 Control IC Voltage Test U 2 Rated TEA V~38V I/:High-Line +3V = 267 V O/:(1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) V (2) V (3) V SAFETY & E.M.C. TEST SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3 KVAC/min I/-FG: 1.5 KVAC/min I/-O/:3.6 KVAC/min I/-FG:1.8 KVAC/min I/-O/: I/-FG: ma ma O/-FG: 0.5 KVAC/min O/-FG:0.6 KVAC/min O/-FG: NO DAMAGE ma 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-FG: 500VDC>100MΩ O/-FG:500VDC>100MΩ I/-O/:500 VDC I/-FG: 500 VDC O/-FG:500 VDC Ta:25 /70%RH I/-O/: 30 GΩ I/-FG: 21.3 GΩ O/-FG: 30 GΩ NO DAMAGE 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 4 AROVAL TUV: Certificate NO :R UL: File NO :E A / 2min Ta:25 / 70%RH 7 mω Model: HR-75-5 Test Report 5 / 8
8 E.M.C TEST HR-75 series NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN CLASS A CLASS D 2 CONDUCTION EN55022 EN55011 CLASS B 3 RADIATION EN55022 EN55011 CLASS B 4 E.S.D EN INDUSTRY AIR:8KV / Contact:4KV I/:230/240/220 VAC/50HZ O/:100/75/50/25%LOAD I/:230 VAC (50HZ)/115V60(HZ) O/:FULL/50% LOAD I/:230 VAC (50HZ)/115V60(HZ) O/:FULL/50% LOAD I/:230 VAC/50HZ O/:FULL LOAD ASS ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN INDUSTRY INUT: 2KV 6 SURGE IEC INDUSTRY L-N :2KV L,N-E:4KV I/:230 VAC/50HZ O/:FULL LOAD I/:230 VAC/50HZ O/:FULL LOAD CRITERIA A CRITERIA A 7 Test by certified Lab & Test Report repare Model: HR-75-5 Test Report 6 / 8
9 HR-75 series RELIABILITY TEST ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1. THERMO TRACER TEST ( ROOM AMBIENT) MODEL:HR TEMERATURE RISE TEST MODEL:HR ROOM AMBIENT BURN-IN: 1 HRS I/: 230VAC O/: FULL LOAD Ta= HIGH AMBIENT BURN-IN: 2.5 HRS I/: 230VAC O/: FULL LOAD Ta= 40.7 osition /N Temp VERDICT 1 LF1 TR733-R ASS 2 LF2 TR653-R ASS 3 BD1 D3SB ASS 4 L3-CORE TF ASS 5 C5 100u/400V ASS 6 D1 BYV29X ASS 7 Q1 FET 2SK ASS 8 Q3 SA11N65C ASS 9 D2 1N ASS 10 T1-core TF1901-R ASS 11 C18 47u/50V 52.1 ASS 12 C150 47u/50V 59.6 ASS 13 Q101 IRFB3607BF 42.9 ASS 14 C u/16V 43.5 ASS 15 L100 RB010E-R ASS NO osition /N ROOM AMBIENT HIGH AMBIENT Ta= 24.2 Ta= 41 1 LF1 TR LF2 TR BD1 4A/800V GLASS D3SB L1 TR623-R L3 TF C5 100u/400V *25 KM D1 BYV29X-600 7A/600V Q1 2SK A/500V Q3 2SK MR 10A/700V C61 47u/50V UL10Kh 6.3*11 YXM T1 TF1899 Q C18 47u/50V UL10Kh 6.3*11 YXM D2 SBYV26C 1A/600V U1 TEA1751T C150 47u/50V L5Kh 6.3*11 YXF Q102 IRF1405Z 75A/55V CN C u/10V UL10Kh 12.5*25 ZLH L100 RB-COIL RB010E-R OVER LOAD BURN-IN TEST NO DAMAGE 1 HOUR ( MIN ) I/: 230 VAC O/:122 % LOAD TEST:OK Model: HR-75-5 Test Report 7 / 8
10 HR-75 series 4 LOW TEMERATURE TURN ON TEST TURN ON AFTER 2 HOUR I/: 230 VAC O/:100 % LOAD Ta= -25 TEST:OK 5 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 40 NO DAMAGE I/: 272 VAC O/:FULL LOAD Ta= 40 HUMIDITY= 95 %R.H TEST:OK 6 TEMERATURE COEFFICIENT %(0~50 ) I/: 230 VAC O/:FULL LOAD %(0~50 ) 7 STORAGE TEMERATURE TEST 1. Thermal shock Temperature: -45 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC OK 8. THERMAL SHOCK TEST 1. Thermal shock Temperature: -25 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230VAC/Full Load OK 9 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle (4) Acceleration:5G (5) Test Time:60min in each axis (X.Y.Z) (6) TEST:OK 10 CAACITOR LIFE CYCLE HR-75-5:SUOSE C106 IS THE MOST CRITICAL COMONENT (1) I/: 230VAC O/:FULL LOAD Ta= 25 LIFE TIME (2) I/: 230VAC O/:FULL LOAD Ta= 40 LIFE TIME (1) HRS (2) HRS 11 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE:394.8 K HRS DATE SAMLE TEST RESULT TESTER AROVAL 2009/6/16 RD SAMLE ASS SANFORD SU VINCENT TSENG 2009/7/ /10/5 RODUCT SAMLE W0907C32 RODUCT SAMLE W0909C38 ASS SANFORD SU VINCENT TSENG ASS SANFORD SU VINCENT TSENG 2003/12/12 A50-F023 Model: HR-75-5 Test Report 8 / 8
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