60W Single Output LED Power Supply
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- Myrtle Cook
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1 60W Single Output LED ower Supply L-60 series SECIFICATION MODEL L L L OUTUT INUT ROTECTION ENVIRONMENT SAFETY & EMC OTHERS NOTE DC VOLTAGE CONSTANT CURRENT OERATION VOLTAGE Note.5 9 ~ 12V RATED CURRENT CURRENT RANGE RATED OWER CURRENT ADJ. RANGE LINE REGULATION LOAD REGULATION SETU TIME VOLTAGE RANGE FREQUENCY RANGE OWER FACTOR EFFICIENCY(Typ.) AC CURRENT INRUSH CURRENT(max.) LEAKAGE CURRENT OVER CURRENT SHORT CIRCUIT OVER VOLTAGE WORKING TEM. WORKING HUMIDITY Note.4 STORAGE TEM., HUMIDITY TEM. COEFFICIENT VIBRATION EMS IMMUNITY MTBF Note.5 12V 24V 48V 5A 0 ~ 5A RILE & NOISE (max.) Note.2 4.5Vp-p VOLTAGE TOLERANCE Note.3 SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE EMI CONDUCTION & RADIATION HARMONIC CURRENT 18 ~ 24V 36 ~ 48V 2.5A 0 ~ 2.5A DIMENSION 101.6*50.8*29.6mm (L*W*H) ACKING 0.16Kg; 96pcs/16.4Kg/0.89CUFT 1.3A 0 ~ 1.3A 60W 60W 62.5W 3.75 ~ 5A 10% 3.0% 5.0% 4.5Vp-p 1000ms / 230VAC 2000ms / 115VAC at full load 90 ~ 264VAC 47 ~ 63Hz F 0.9 at 75 ~ 100% load, 115VAC / 230VAC ~ 2.5A 4.8Vp-p 84% 88% 89% 0.8A/115VAC 42A/230VAC <0.75mA / 240VAC 100 ~ 110% 0.4A/230VAC ~ 1.3A rotection type : Constant current limiting, recovers automatically after fault condition is removed rotection type : Hiccup mode, recovers automatically after fault condition is removed 15 ~ 18V 28 ~ 35V 57 ~ 63V rotection type : Shut down o/p voltage, re-power on to recover -30 ~ +70 (Refer to output load derating curve) 20 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 2G 12min./1cycle, period for 72min. each along X, Y, Z axes TUV EN , EN approved ; design refer to UL I/-O/:3.75KVAC I/-FG:1.88KVAC O/-FG:0.5KVAC I/-O/, I/-FG, O/-FG:100M Ohms / 500VDC / 25 Compliance to EN Khrs min. MIL-HDBK-217F (25 ) / 70% RH Compliance to EN Class C( 75% load); EN Compliance to EN ,3,4,5,6,8,11; ENV50204, EN55024,EN61547, light industry level, criteria A File Name:L-60-SEC
2 .. 60W Single Output LED ower Supply L-60 series Mechanical Specification Unit:mm HS1 HS FS CN1 SVR1 CN max. AC Input Connector (CN1) : JST B3-VH or equivalent in No. Assignment Mating Housing Terminal DC Output Connector (CN2) : JST B2-VH or equivalent 1 AC/L in No. Assignment Mating Housing Terminal 2 No in JST VHR JST SVH-21T V or equivalent or equivalent JST VHR JST SVH-21T AC/N 2 -V or equivalent or equivalent Block Diagram fosc : 90KHz(115VAC) 120KHz(230VAC) I/ EMI FILTER & RECTIFIERS OWER SWITCHING RECTIFIERS & FILTER +V -V FG O.L.. WM & FC CONTROL DETECTION CIRCUIT O.C.. O.V.. Derating Curve Static Characteristics Ta: Others LOAD (%) V LOAD (%) AMBIENT TEMERATURE ( ) (HORIZONTAL) INUT VOLTAGE (V) 60Hz File Name:L-60-SEC
3 60W Single Output LED ower Supply L-60 series ower Factor Characteristic ower factor will be higher than 0.9 when output loading is 75% or higher. F Constant Current Mode 5 0 % 6 0 % 7 0 % 8 0 % 9 0 % % LOAD V V EFFICIENCY vs LOAD (48V Model) L-60 series possess superior working efficiency that up to 89% can be reached in field applications. EFFICIENCY (%) % 20% 30% 40% 50% 60% 70% 80% 90% 100% 230V 110V LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode [with LED driver, at area (A)] and CC mode [direct drive, at area (B)]. 100 Vo(%) (A) Constant Voltage area (B) Constant Current area 50 (max.) (C) Hiccup rotection Io (%) Typical LED power supply I-V curve File Name:L-60-SEC
4 60W Single Output LED ower Supply L-60 series MODEL:L OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1: 4.5 Vp-p (Max ) I/: 230VAC V1: 2.9 Vp-p (Max ) O/:FULL LOAD 2 CURRENT ADJUST RANGE CH1: 3.75 A ~ 5 A I/: 230 VAC I/: 115 VAC O/:MIN LOAD A~ A ~ A/ 230 VAC A/ 115 VAC 3 OUTUT VOLTAGE TOLERANCE V1: 10 %~ -10 % (Max) I/: 100 VAC / 264 VAC O/:FULL/ MIN LOAD V1: 1.7 %~ -1.7 % 4 LINE REGULATION V1:3 %~ -3 % (Max) I/:100 VAC ~ 264 VAC O/:FULL LOAD V1: 0.6 %~ -0.6 % 5 LOAD REGULATION V1: 5 %~ -5 % (Max) I/: 230 VAC O/:FULL ~MIN LOAD V1: 1 %~ -1 % 6 SET U TIME 230VAC: 115VAC: ms (Max) ms (Max) I/: 230 VAC I/: 115 VAC O/:FULL LOAD 230VAC/ 115VAC/ ms ms 7 OVER/UNDERSHOOT TEST < +10% I/: 230 VAC O/:FULL LOAD TEST: < 10 % Model:L Test Report 1 / 5
5 60W Single Output LED ower Supply L-60 series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 90VAC~264 VAC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3V= 87V HIGH-LINE+15%=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF NO DAMAGE ) TEST: OK 79 V~264V 2 INUT FREQUENCY RANGE 47HZ ~63 HZ NO DAMAGE OSC I/:100VAC ~ 264 VAC O/:FULL~MIN LOAD TEST: OK 3 OWER FACTOR 0.9 / 230 VAC(TY) I/: 230 VAC /230VAC@full load 0.9 / 115 VAC(TY) I/: 115 VAC 0.99 /115VAC@full load O/:75%~100% LOAD /230VAC@75% load /115VAC@75% load 4 EFFICIENCY 84 %(TY) I/: 230 VAC 84.2 % O/:FULL LOAD 5 INUT CURRENT 230V/ 0.4 A (TY) I/: 230 VAC I = 0.33 A/ 230 VAC 115V/ 0.8 A (TY) I/: 115 VAC I = A/ 115 VAC O/:FULL LOAD 6 INRUSH CURRENT 230V/ 42 A (TY) I/: 230 VAC I = 30 A/ 230 VAC O/:FULL LOAD COLD START 7 LEAKAGE CURRENT < 0.75 ma / 240 VAC I/: 264 VAC L-FG: 0.32 ma O/:Min LOAD N-FG: 0.32 ma ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 100 %~ 110 % I/: 230 VAC %/ 230 VAC I/: 115 VAC 106 %/ 115 VAC O/:TESTING Constant Current Limiting 2 OVER VOLTAGE ROTECTION CH1: 15~ 18 V I/: 230 VAC I/: 115 VAC O/:MIN LOAD 15.3 V/ 230 VAC 15.3 V/ 115 VAC Shut down Re- power ON 3 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR NO DAMAGE I/: 264 VAC O/:FULL LOAD NO DAMAGE Hiccup Mode Model:L Test Report 2 / 5
6 60W Single Output LED ower Supply L-60 series ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL:L ROOM AMBIENT BURN-IN:1 HRS I/: 230VAC O/: FULL LOAD Ta= HIGH AMBIENT BURN-IN: 13 HRS I/: 230VAC O/: FULL LOAD Ta= 57.4 NO osition /N ROOM AMBIENT Ta=28.2 HIGH AMBIENT Ta= LF2 LF BD1 4A/800V US4KB80R C % =10 MMX L1 TR C51 100u/25V UL10Kh 6.3*11 YXM T1 TF Q1 ST10NK70ZF 10A/700V D2 HER206 2A/600V U1 WM L6561D D100 FMX-12SL 10A/200V C u/35V UL10Kh 12.5*20 KY C101 47u/25V L5Kh 5*11 KY OVER LOAD BURN-IN TEST NO DAMAGE 1 HOUR ( MIN ) I/: 230 VAC O/:105 % LOAD TEST:OK 3 LOW TEMERATURE TURN ON AFTER 2 HOUR I/: 230 VAC TEST:OK TURN ON TEST O/:LED=23V LOAD Ta= HIGH HUMIDITY AFTER 12 HOURS I/: 272 VAC TEST:OK HIGH TEMERATURE HIGH VOLTAGE IN CHAMBER ON CONTROL 60 O/:FULL LOAD Ta= 60 TURN ON TEST NO DAMAGE HUMIDITY= 95 %R.H 5 TEMERATURE COEFFICIENT %(0~50 ) I/: 230 VAC O/:FULL LOAD %(0~50 ) 6 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) TEST:OK Model:L Test Report 3 / 5
7 60W Single Output LED ower Supply L-60 series SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3.75 KVAC/min I/-FG: 1.88 KVAC/min O/-FG: 0.5 KVAC/min I/-O/: 4 KVAC/min I/-FG: KVAC/min O/-FG:0.6 KVAC/min I/-O/: 3.92 ma I/-FG: 4.02 ma O/-FG: 1.41 ma NO DAMAGE 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-FG: 500VDC>100MΩ O/-FG:500VDC>100MΩ I/-O/: 500 VDC I/-FG: 500 VDC O/-FG: 500 VDC /70%RH I/-O/: 30 GΩ I/-FG: 30 GΩ O/-FG: 30 GΩ NO DAMAGE 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min / 70%RH 7 mω 4 AROVAL TUV: Certificate NO : UL: File NO : N/A E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN I/: 230 VAC/50HZ ASS CLASS C O/:100%/75% LOAD 2 CONDUCTION EN55015 CLASS B I/: 230 V(50HZ)/115V(60HZ) O/:FULL/50% LOAD ASS Test by certified Lab 3 RADIATION EN55015 CLASS B I/:230 V(50HZ)/115V(60HZ) O/:FULL LOAD ASS Test by certified Lab 4 E.S.D EN I/: 230 VAC/50HZ CRITERIA A LIGHT INDUSTRY AIR:8KV / Contact:4KV O/:FULL LOAD 5 E.F.T EN LIGHT INDUSTRY INUT: 1KV I/: 230 VAC/50HZ O/:FULL LOAD CRITERIA A 6 SURGE IEC I/: 230 VAC/50HZ CRITERIA A LIGHT INDUSTRY L-N :1KV O/:FULL LOAD L,N-E:2KV 7 Test by certified Lab & Test Report repare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 CAACITOR L-60-24:SUOSE C105 IS THE MOST CRITICAL COMONENT LIFE CYCLE I/: 230VAC O/:FULL LOAD Ta= 25 LIFE TIME= HRS I/: 230VAC O/:FULL LOAD Ta= 60 LIFE TIME= HRS 2 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE: 583.3K HRS Model:L Test Report 4 / 5
8 60W Single Output LED ower Supply L-60 series COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q 1 Rated: ST10NK70ZF 10A/700V 2 Diode eak Voltage D 100 Rated: FMEN A/80V 3 Clamp Diode eak Voltage D 2 Rated: HER206 2A/600V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2) Output Short I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2)Output Short I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2)Output Short (1) 638 V (2) 578 V (1) 71.6 V (2) 72 V (1) (2) V V 4 Control IC Voltage Test U1 Rated: WM L6561D 10.3V~18V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) V (2) V (3) V DATE SAMLE TEST RESULT TESTER AROVAL 2009/3/20 RD SAMLE ASS SANFORD SU VINCENT TSENG 2009/6/16 RODUCT SAMLE W0904D29 ASS SANFORD SU VINCENT TSENG 2003/12/12 A50-F023 Model:L Test Report 5 / 5
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