TRIPPER POWER CALCULATION FOR DMW DESIGN (HNPCL)

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1 TRIPPER FOR DMW DESIGN (HNPCL) 1 Belt width B 1600 mm 2 Tripper length L 18.7 m 3 Vertical lift of material on tripper H 5 m 4 Design capacity Cd 1680 tph 5 Belt speed Vb 2.8 m/s 6 Tripper speed V 9.42 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg kg/m 8 Weight of belt mb.35 kg/m 9 Belt tension at tripper Th kg 10 Belt inclination at discharge pulley θ1 14 degrees 17 Estimated total weight of tripper W kg 21 Depth of material touching skirtboard hs 6.3 inch Consider 10% of the belt width 22 Coeficient of friction for bearing m Coefficient of rolling friction k NTPC stipulation 26 Acceleration value of tripper a m/s² Considering an acceleration time of 5 secs 27 Tripper resistance Te kgf Te1= (f x W) x (2 x k + m x Db))/Dw 30 Approx pull due to CRD Te4 0 kgf Cable festoon envisaged 31 Force required to lift the material and belt Te kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension difference Te kgf Te6=Th1 x (cosθ2- cos θ1) 33 Resistance due to tripper acceleration Te kgf Te7= W x a/ Skirt board resistance Te kgf Te8= Lb x ( Cs x hs² + 6 )/ Total tripper resistance F kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr kw Pr=F x V/60000/.8 37 Taking 20% margin, power required Pm kw 38 Motor Power selected P 2 x 3.7 kw Hence Ok

2 TRIPPER FOR ELECON DESIGN (GIPCL) 1 Belt width B 1400 mm 2 Tripper length L m 3 Vertical lift of material on tripper H m 4 Design capacity Cd 1500 tph 5 Belt speed Vb 2.65 m/s 6 Tripper speed V 15 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg kg/m 8 Weight of belt mb.35 kg/m 9 Belt tension at tripper Th kg 10 Belt inclination at discharge pulley θ degrees 11 Belt inclination at bend pulley θ2 0 degrees 17 Estimated total weight of tripper W kg 18 Wheel diameter Dw 0.75 m 21 Depth of material touching skirtboard hs 5.51 inch Consider 10% of the belt width 22 Coeficient of friction for bearing m Acceleration value of tripper a 0.05 m/s² Considering an acceleration time of 5 secs 27 Tripper resistance Te kgf Te1= (f x W) x (2 x k + m x Db))/Dw 31 Force required to lift the material and belt Te kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension difference Te kgf Te6=Th1 x (cosθ2- cos θ1) 33 Resistance due to tripper acceleration Te kgf Te7= W x a/ Skirt board resistance Te kgf Te8= Lb x ( Cs x hs² + 6 )/ Total tripper resistance F kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr kw Pr=F x V/60000/.8 37 Taking 20% margin, power required Pm kw 38 Motor Power selected P 2 X 5.5Kw OK

3 TRIPPER FOR MBECL DESIGN (UKAI, CHANDRAPURA) 1 Belt width B 1200 mm 2 Tripper length L 8 m 3 Vertical lift of material on tripper H 3.05 m 4 Design capacity Cd 960 tph 5 Belt speed Vb 2.5 m/s 6 Tripper speed V 15 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg kg/m 8 Weight of belt mb.35 kg/m 9 Belt tension at tripper Th kg 10 Belt inclination at discharge pulley θ1 12 degrees 16 Wheel axle diameter at bearing Db 0.1 m 17 Estimated total weight of tripper W kg 18 Wheel diameter Dw 0.5 m 21 Depth of material touching skirtboard hs 4.72 inch Consider 10% of the belt width 26 Acceleration value of tripper a 0.05 m/s² Considering an acceleration time of 5 secs 27 Tripper resistance Te kgf Te1= (f x W) x (2 x k + m x Db))/Dw 31 Force required to lift the material and belt Te kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension difference Te kgf Te6=Th1 x (cosθ2- cos θ1) 33 Resistance due to tripper acceleration Te kgf Te7= W x a/ Skirt board resistance Te kgf Te8= Lb x ( Cs x hs² + 6 )/ Total tripper resistance F kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr kw Pr=F x V/60000/.8 37 Taking 20% margin, power required Pm kw 38 Motor Power selected P 2 X 3.7 Kw OK

4 TRIPPER FOR L T DESIGN (CSEB KORBA) 1 Belt width B 1400 mm 2 Tripper length L 11.4 m 3 Vertical lift of material on tripper H 4.55 m 4 Design capacity Cd 1000 tph 5 Belt speed Vb 2.2 m/s 6 Tripper speed V 12.5 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg kg/m 8 Weight of belt mb.35 kg/m 9 Belt tension at tripper Th kg 10 Belt inclination at discharge pulley θ1 15 degrees 17 Estimated total weight of tripper W kg 21 Depth of material touching skirtboard hs 5.51 inch Consider 10% of the belt width 26 Acceleration value of tripper a m/s² Considering an acceleration time of 5 secs 27 Tripper resistance Te kgf Te1= (f x W) x (2 x k + m x Db))/Dw 30 Approx pull due to CRD Te4 0 kgf Cable festoon envisaged 31 Force required to lift the material and belt Te kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension difference Te kgf Te6=Th1 x (cosθ2- cos θ1) 33 Resistance due to tripper acceleration Te kgf Te7= W x a/ Skirt board resistance Te kgf Te8= Lb x ( Cs x hs² + 6 )/ Total tripper resistance F kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr kw Pr=F x V/60000/.8 37 Taking 20% margin, power required Pm kw 38 Motor Power selected P 2 x 5.5 kw Hence Ok

5 FOR TRF (AMARKHANTAK TPP) 1 Belt width B 1000 mm 2 Tripper length L 12.9 m 3 Vertical lift of material on tripper H m 4 Design capacity Cd 500 tph 5 Belt speed Vb 2 m/s 6 Tripper speed V 10 m/min Minimum 10% of belt speed if not specified 7 Weight of material mg kg/m 8 Weight of belt mb.35 kg/m 9 Belt tension at tripper Th kg 10 Belt inclination at discharge pulley θ1 15 degrees 16 Wheel axle diameter at bearing Db m 17 Estimated total weight of tripper W kg 21 Depth of material touching skirtboard hs 3.94 inch Consider 10% of the belt width 26 Acceleration value of tripper a m/s² Considering an acceleration time of 5 secs 27 Tripper resistance Te kgf Te1= (f x W) x (2 x k + m x Db))/Dw 31 Force required to lift the material and belt Te kgf Te5= (Wb+Wm) x H 32 Resistance due to belt tension difference Te kgf Te6=Th1 x (cosθ2- cos θ1) 33 Resistance due to tripper acceleration Te kgf Te7= W x a/ Skirt board resistance Te kgf Te8= Lb x ( Cs x hs² + 6 )/ Total tripper resistance F kgf F=Te1+Te2+Te3+Te4+Te5+Te6+Te7+Te8 36 Motor power required Pr kw Pr=F x V/60000/.8 37 Taking 20% margin, power required Pm kw 38 Motor Power selected P kw Not OK

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