HANG GLIDER (RECHARGEABLE)
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1 HANG GLIDER (RECHARGEABLE) ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA Visit our Web site at IMPORTANT: If damage is caused due to a crash, your warranty is void. Copyright 2004 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts, please call REV 09/05; 11/05
2 Specifications Power Source Motor Powered by Battery Pack Charging Time 30 Seconds Flight Time about 2 minutes Overall Length 13-1/2 Wing Span 19-1/2 Wide x 13-1/2 Long (Triangle Shape) Propeller Dimensions 3-1/4 L x 1-1/5 W (30 Pitch) Weight 3 Ounces Includes: Two Landing Gear, Two Propellers, One Extra Nose Tip, Hand Held Charger ( AA Batteries, 4 Qty. - Not Included), Phillips Screwdriver Save This Manual You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference. Safety Warnings and Precautions WARNING: When using product, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment. Read all instructions before using this product! 1. Keep work area clean. Cluttered areas invite injuries. 2. Observe work area conditions. Do not use the Hang Glider in damp or wet locations. Don t expose to rain. Keep work area well lighted. Do not use electrically powered products in the presence of flammable gases or liquids. 3. Keep children away. Children must never be allowed in the work area. Do not let them handle the Hang Glider without adult supervision. 4. Store idle equipment. When not in use, products must be stored in a dry location to inhibit rust. Always lock up products and keep out of reach of children. 5. Use the right product for the job. Do not attempt to force a small product to do the work of a larger industrial product. There are certain applications for which this product was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this product and do not use this product for a purpose for which it was not intended. 6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically nonconductive clothes and nonskid footwear are recommended when flying the Glider. Wear restrictive hair covering to contain long hair. 7. Use eye and ear protection. Always wear ANSI approved impact safety goggles. 8. Do not overreach. Keep proper footing and balance at all times. REV 09/05; 10/05 SKU For technical questions, please call Page 2
3 9. Maintain products with care. Keep the Hang Glider clean for better and safer performance. Follow instructions changing accessories. 10. Disconnect power. When not charging the Hang Glider, disconnect the charger from the Hang Glider. 11. Avoid unintentional starting. Be sure the switch is in the Off position when not in use. 12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when you are tired. 13. Check for damaged parts. Before using any product, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the Hang Glider if the switch does not turn On and Off properly. 14. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures. 15. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this product. Approved accessories are available from Harbor Freight Tools. 16. Do not operate product if under the influence of alcohol or drugs. Read warning labels if taking prescription medicine to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the product. 17. Maintenance. For your safety, service and maintenance should be performed regularly by a qualified technician. Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Unpacking When unpacking, check to make sure the parts listed on page 7 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual as soon as possible. SKU For technical questions, please call Page 3
4 Hang Glider Specific Safety Warnings 1. Do not try to catch the Hang Glider while it is in flight. 2. Do not fly the Hang Glider if wind speeds excel 10 MPH. 3. Do not fly the Hang Glider near people, animals, or power lines. 4. Children shouldn t fly the Hang Glider or charge the Hang Glider without adult supervision. Assembly Refer to the Assembly Drawing on page Remove the ring that binds the Sail (2) together and open the Sail (2). 2. Lock the Cross Beams (7) to the Beam Quick Locks (10) as shown in section two of the Assembly Drawing, and on FIGURE 1 below. 3. Insert the Nose Gear (16) and the Main Gear (17) into the Nose and Main Gear Sockets (18). Refer to Section 4 of the Assembly Drawing, and FIGURE 2 below. 4. Insert the Sail Adjustment Wires (5) into the middle Sail Adjustment Holes (3) on the Cross Beam (7). Refer to Section 3 of the Assembly Drawing, and FIGURE 3 on page 5. Beam Quick Lock (10) FIGURE 1 Cross Beam (7) FIGURE 2 Nose and Main Gear Sockets (18) Nose Gear (16) Switch (20) NiCd Battery (19) Main Gear (17) Battery Charger Socket (21) Charging Plug (22) SKU For technical questions, please call Page 4
5 Assembly (continued) FIGURE 3 Sail Adjustment Holes (3) Cross Beam (7) Sail Adjustment Wires (5) 5. Use the Wing Angle Guide (FIGURE 4) to check the correct wing angle. Cut it out and place it as shown in FIGURE 4. Place the Wing Angle Guide so that the left side of the cutout fits along the rear of the body, and the top of the cutout fits flush up against the Sail Center Beam (8). If it doesn t fit flush, use the Adjust Wire to set the proper angle. Left Side 85 Adjust Wire FIGURE 4 Wing Angle Guide Correct Wing Incidence Sail Center Beam (8) 6. Insert the Propeller (14) on the Motor Housing (13) shaft as shown in Section 1 of the Assembly Drawing. Fit Cut Out Here Preflight Test (non-motorized) Operation 1. Hold the Hang Glider mostly level, with the front nose of the Sail (2) pointed a little upward. 2. Firmly hand-launch the Hang Glider several times to check its flight path. If it glides smoothly in a straight line, the Sail (2) is correctly adjusted. If it climbs and then dives, move the Sail Adjustment Wires (5) into the uppermost Sail Adjustment Holes (3) as shown in FIGURE 3 above. If the Hang Glider dives steeply, put the Sail Adjustment Wires (5) into the lower Sail Adjustment Holes (3) as shown in FIGURE 3 above. Note: For your reference, FIGURE 3 above shows the Sail Adjustment Wires (5) in the lower Sail Adjustment Holes (3). SKU For technical questions, please call Page 5
6 Operation (continued) Preparing the Charger (23) Note: Use the enclosed Phillips screwdriver to open and close the battery compartment on the Charger (23). 1. Insert four AA batteries (not included) into the battery compartment of the Charger (23), making sure the (+) and (-) polarity marks on the AA batteries (not included) line up with the (+) and (-) polarity marks in the battery compartment of the Charger (23). First Motorized Test Flight Note: Fly the Hang Glider in an open area, free of obstructions (especially phone and power wires), and fly on a calm day. Never fly in winds above 10 MPH. 1. Plug the Charging Plug (22) into the Battery Charger Socket (21) on the underside of the Hang Glider. See Section 4 of the Assembly Drawing, and FIGURE 2 on page 4. Hold the Charge Button on the Charger (23) for only 15 seconds. After 15 seconds, release the Charge Button and disconnect the Charging Plug (22) from the Battery Charger Socket (21). Note: The Charger Button must be continually pressed while charging. 2. Holding the Hang Glider so that the Propeller (14) does not come in contact with yourself, turn the Switch (20) on the underside of the Hang Glider to On (see FIGURE 2), and launch the Hang Glider firmly as you did in the preflight test (see page 5). The Hang Glider should fly with a small climb and in a circle. When it lands, turn off the Switch (20). If the circle is too large, readjust the Sail Adjustment Wire (5) on the side of the Cross Beams (7), up one adjustment hole. See FIGURE 3 on page 5. Full Flights 1. Plug the Charging Plug (22) into the Battery Charger Socket (21) on the underside of the Hang Glider. See Section 4 of the Assembly Drawing, and FIGURE 2 on page 4. Hold the Charge Button on the Charger (23) for 30 seconds. After 30 seconds, release the Charge Button and disconnect the Charging Plug (22) from the Battery Charger Socket (21). WARNING! NEVER charge the batteries longer than 30 seconds. Overcharging can cause overheating, resulting in PERSONAL INJURY or property damage. Battery (19) becoming overly hot to the touch, (on the underside of the Hang Glider you can see and feel the NiCd Battery (19). See FIGURE 2)) immediately disconnect the Charging Plug (22). Note: Try to run down your Hang Glider NiCd Battery (19) as completely as possible before recharging. This will increase the life of your NiCd Battery (19). 2. Holding the Hang Glider so that the Propeller (14) does not come in contact with yourself, turn the Switch (20) on the underside of the Hang Glider to On (see FIGURE 2), and launch the Hang Glider firmly. When it lands, turn off the Switch (20). Flight Patterns The Sail Adjustment Holes (3) allow you to adjust the climb rate and make circular flights. Having the Sail Adjustment Wires (5) in opposite holes (one side higher than the other) will determine in which direction of a circle the Hang Glider will fly in. If you move both of the Sail Adjustment Wires (5) into lower or higher holes (Sail Adjustment Holes (5)), it will affect the angle of climb. Make sure you have a large, clear area as you experiment with Flight Patterns. Winds can take the Hang Glider a considerable distance. REV 09/05; 10/05 SKU For technical questions, please call Page 6
7 Parts List Part Description 1 Body 2 Sail 3 Sail Adjustment Holes 4 Cross Beam Folding Joints 5 Sail Adjustment Wire 6 Sail Side Beams (2) 7 Cross Beams (2) 8 Sail Center Beam 9 Center Beam Connector 10 Beam Quick Locks (2) 11 Beam Nose Connector 12 Sail Adjustment Wire Socket 13 Motor Housing 14 Propeller 15 Pilot 16 Nose Gear 17 Main Gear 18 Nose and Main Gear Sockets 19 NiCd Battery 20 Switch 21 Battery Charger Socket 22 Charging Plug 23 Charger PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI- FIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. SKU For technical questions, please call Page 7
8 Assembly Drawing Section 1 Section 2 11 Section 3 Section 4 Note: The Charger (23) is not shown. SKU For technical questions, please call Page 8
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