Installation Accessories and Applications

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1 SECTION DIRECTORY Installation Accessories and Applications Introduction...W-IA-2 Window Attachment Options...W-IA-4 Subsill...W-IA-6 Exterior Mullions...W-IA-8 Mullion Cover Application...W-IA-10 Mullion Reinforcements...W-IA-12 Reinforcing Mullion Application...W-IA-13 Expansion Mullion Cover Application...W-IA-14 Mullion Considerations...W-IA-16 Commercial Structural Receptor Mullions...W-IA-17 Exterior Trim Applications...W-IA-22 Frame Expansion Application...W-IA-25 EnduraClad Exterior Trim...W-IA-29 EnduraClad Exterior Trim Applications...W-IA-31 Commercial Replacement Accessories...W-IA-35 Break Metal...W-IA-37 Wood Exterior Mullion Covers...W-IA-40 Window and Door Subsills and Exterior Trim...W-IA-41 Interior Casings...W-IA-42 Interior Stools and Trim...W-IA-43 ReadyTrim...W-IA-44 Interior Jamb Extensions...W-IA-45 Interior Mullion Covers...W-IA-45 AZEK Trim Details Custom Window Shapes...W-IA-46 Exterior Surround Trim...W-IA-47 Custom Door Shapes...W-IA-48 2" Brickmould with Sill...W-IA-49 Exterior Surround Trim...W-IA-50 Flat Casing with Sill Nose and Crown...W-IA-51 Pocket Replacment Exterior Pocket Installation...W-IA-54 Interior Pocket Installation...W-IA-55 W-IA-1

2 INTRODUCTION This section presents available installation accessories which, when used in conjunction with proper Pella installation procedures, will provide for a robust installation for single or combination units. Window and door attachment accessories used for both clad and primed wood exterior units are illustrated in this section. Aside from attachment accessories, this section reviews accessories to meet the following requirements: Combination applications, such as mullion covers, expansion mullion covers, reinforcement mullions and bay and bow accessories. Interior casings and stools Subsills Traditional and flat trim W-IA-2

3 ATTACHMENT OPTIONS 72GW 72WA 72W8 72Y5 Accessory Indiv. Part No. Box No. Installation Fin 42G7 0BLA Head Drip Cap 72GW 0BLB Curved Head Drip Fin 72Y5 Elliptical Head Drip Fin 72Y7 Quarter Circle Head Drip Fin 72Y6 Head Drip Flashing 72WA 0BMS Head Flashing 72W8 Receptor 72AK 06Y1 Receptor Gasket 0DA9 6" Installation Clip " Installation Clip B51 T-Subframe Clip DB0 3"-wide Smart Flash Installation Tape (150' rolls) 850H0000 0CFV 6"-wide Smart Flash Installation Tape (50' rolls) 850H FM WOOD SILL PLATES FOR CLAD WINDOWS Accessory Indiv. Part No. Box No. CM / AW Sill Plate C79 ProLine Sill Plate 2772 SUBSILLS Accessory Indiv. Part No. Box No. Clad / Wood Subsill B13 Subsill Clip B14 Replacement Sill Adaptor 70DK W-IA-3

4 ATTACHMENT OPTIONS Installation Fin Scale 6" = 1' 0" Scale 3" = 1' 0" H SHIM AND LEVEL UNITS AS REQUIRED J CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS S Not to scale. To determine window openings for typical installations, add 3/4" to frame width and 3/4" to frame height. For large size units, out of plumb opening, and/or in masonry construction, the need for additional jamb clearances should be reviewed. Typical installation details and accessories are shown in the Installation Details and Installation Accessories sections. Determine if unit performance meets design requirements. Unit performance class and grade are in each product section. W-IA-4

5 SYSTEMS New Construction Punched Opening Clip Installation 2 1/2" [64] ROUGH OPENING FRAME ROUGH OPENING FRAME HEAD JAMB FRAME ROUGH OPENING SILL J H To determine window openings for typical installations, add 3/4" to frame width and 3/4" to frame height. For large size units, out of plumb opening, and/or in masonry construction, the need for additional jamb clearances should be reviewed. Typical installation details and accessories are shown in the Installation Details and Installation Accessories sections. Determine if unit performance meets design requirements. Unit performance class and grade are in each product section. S W-IA-5

6 ATTACHMENT OPTION APPLICATIONS Clad Wood Subsill Subsills are recommended for installations where recaulking would be difficult or high weather exposure exists due to the height or location of the building. The need for the subsill weep system is increased where there are multiple units in a given opening. Note: The clad wood subsill is an open weep system. An interior air seal is critical to the performance of this system. Also, DO NOT SEAL the exterior frame expander to the opening. Used with Pella clad windows. Detail at right: Custom 0.05" (1.27) aluminum sill flashing used with clad wood subsill. Scale 3" = 1' 0" A continuous perimeter line of sealant is required on the interior with clad / wood subsill #4049. Where the aluminum comes into contact with the cement materials, apply protective coating to separate galvanically incompatible materials. The clad / wood subsill is a primed, preservative treated wood for use with Pella aluminum clad / wood windows. The aluminum frame expander covers the front edge of the subsill. W-IA-6

7 ATTACHMENT OPTION APPLICATIONS L Receptor Application Scale 6" = 1' 0" Scale 3" = 1' 0" W-IA-7

8 EXTERIOR MULLIONS Bay/Bow Mullion Accessories BAY AND BOW MULLION Bay Wedges Indiv. Part No. Box No ' 33CX 0B CW 0B A3 0B21 Mullion Covers Indiv. Part No. Box No ' 72A3 0B A4 0B A5 0C72 Jamb Covers Indiv. Part No '/30º 47L K4 See the Architectural Design Manual Bay/Bow section for cross sections of application. W-IA-8

9 EXTERIOR MULLIONS Mullion Covers MULLION COVERS Mullion Cover A (Frame to Frame) B (Overall Part Dimension) Part Number Thickness (In.) Standard (Direct) 0" 3/ /2" 1/2" 7/8 736M " 1" 1-3/8 736N /2" 1-1/2" 1-7/8 736P " 2" 2-3/8 72A /2" 2-1/2" 2-7/8 736T " 3" 3-3/8 736U /2" 3-1/2" 3-7/8 736V " 4" 4-3/8 736W Custom (Break Metal) Min Max 12" B = A Mullion Cover For all but direct mullion, dimension A is to inside of bends. Frame to Frame plus 1/4" equals dimension to inside of bends. A = B - Standard mull covers are extruded aluminum. 3 1/2" Mullion Cover 3" Structure Standard EnduraClad Mullion Covers A B Break Metal 100 Mullion Cover A = SPCL. - 12" [16-305] B FRAME RO Structure A B RO FRAME 1/2" [13] 1" [25] 1 1/2" [38] 2" [51] 2 1/2" [64] [9] STANDARD /8" [22] 1/2" Mullion Cover 736M 1 [35] 1" Mullion Cover 736N 1 7/8" [47] 1-1/2" Mullion Cover 736P 2 [60] 2" Mullion Cover 72A9 2 7/8" [73] 2-1/2" Mullion Cover 736T 3" [76] 3 1/2" [89] 4" [102] SPCL. - 12" [16-305] 5/16" [8] 3 [85] 3 7/8" [98] 4 [111] 3" Mullion Cover 736U 3-1/2" Mullion Cover 736V 4" Mullion Cover 736W Break Metal 100 Mullion Cover W-IA-9

10 MULLION APPLICATIONS Scale 6" = 1' 0" Scale 3" = 1' 0" CUSTOM BREAK METAL MULLION COVER 100 Mullion cover is fabricated from 0.050" Aluminum for widths of to 12" (16-305). (Dimension A is to inside of bends. Frame to Frame plus 1/4" equals dimension to inside of bends.) NOTE: APPLY CONTINUOUS BEAD OF SEALANT TO INSIDE CORNERS OF MULLION COVER BEFORE INSTALLING UNITS. SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS CLIPS 18" (457) O. C. (REFER TO PAGE (17) FOR ADDITIONAL SPACING INFORMATION 90 MULLION COVER #4994 Use of installation fins #42G7 recommended with 90 mullion. CONTINUOUS FINS #42G7 SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS Mullion covers are not intended to create a completely waterproof seal. See typical sealant details. W-IA-10

11 MULLION APPLICATIONS Scale 6" = 1' 0" Scale 3" = 1' 0" INTERIOR WOOD MULLION COVER #2941 CORRUGATED 12" (305) O. C. BY OTHERS USED TO JOIN TWO CLAD UNITS WHERE NO MULLION REINFORCEMENT IS REQUIRED MULLION REINFORCEMENT #2941 1" x 1/2" CROWN STAPLE B.O. TYPICALLY USED WITH 1/2" (10) MULLION REINFORCEMENT #0A6G CONTINUOUS SEALANT BY OTHERS NOTE: Apply continuous bead of sealant to inside corners of mullion cover before installing to units. SHIM AND LEVEL UNITS AS REQUIRED STANDARD SIZE MULLION COVERS AVAILABLE IN 1/2" INCREMENTS FROM 1" to 4" AS NEEDED. 2" (51) MULLION COVER #72A9 NOTE: Apply continuous bead of sealant to inside corners of mullion cover before installing to units. CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS CLIPS 18" (457) O.C. (REFER TO PAGE 17 FOR ADDITIONAL SPACING INFORMATION) Mullion covers are not intended to create a completely waterproof seal. See typical sealant details. W-IA-11

12 MULLION REINFORCEMENTS Scale 3" = 1' 0" MULLION REINFORCEMENTS Accessory Indiv. Part No. Box No. Mullion Reinforcement 1/2" x 3-9/16" 0A6G 0EUA Mullion Reinforcement 1/2" x 4-9/16" 0A6K 0EUL Clip Mullion Anchor 512C 00NN0003 High Performance Mullion Anchor 000F 0CSL0025 Wood Mullion Anchor 512A 00NN0001 Mullion End Splice - 96" 72WQ 0CUH Subsill Mullion Anchor 512B 00NN0002 Fin Mullion Anchor 512D 00NN " Plate 500P 0DKM0000 W-IA-12

13 REINFORCING MULLION APPLICATIONS Scale 6" = 1' 0" WOOD TRIM Scale 3" = 1' 0" BY OTHERS 1" x 1/2" Crown Staple B.O. CONTINUOUS SEALANT BY OTHER 1. Attach 1/2" mullion reinforcements with clips #512C, 000F, 512B or 512D. 2. Can be used either horizontally or vertically for wind load mullion reinforcement. Note: Recommended use is vertically with subsill for large combination assemblies. 3. Do not use as part of building structure. 4. Refer to Combinations Section for wind load information, (max. Length 144"). NOTE: Apply continuous bead of sealant to inside corners of mullion cover before installing to units. NOTE: Apply continuous bead of sealant to inside corners of mullion cover before installing to units. WOOD TRIM BY OTHER 1" x 1/2" CROWN STAPLE B.O. CONTINUOUS SEALANT BY OTHER Example Assembly Refer to the Combination Recomendations section and Combination size tables to determine required reinforcement method. FACTORY ASSEMBLED WOOD MULLION END ANCHORS 1/2" FIN MULLION END ANCHORS Rough Framing: Wood, Concrete, CMU, etc. Rough Framing: Wood, Concrete, CMU, etc. Wood Mullion Anchor Fin Anchor #512D Wood Reinforcing mullion 1" to 4" on 1/2" increments. 1/2" x 3-9/16" Reinforcing mullion #0A6G End Anchors Attachment: For Wood Framing: Use 5 - #10 x 3" Wood Screws. For Concrete/CMU: Use 5-3/16" Masonry Screw. Screws have a 1" embedment into wood buck or concrete below subsill. Fin Anchor #512D End Anchors Attachment: For Wood: Use 5 - #10 x 3" Wood Screws. For Concrete/ CMU: Use 3/16" Masonry Screw. The 1/2" mullion assembly with end anchors 512D (fin mullion anchor), 000F (high performance fin mullion anchor) or 512A (wood fin mullion anchor) allow for installation of combinations that are assembled prior to being placed in the opening. Combinations assembled with this method should not exceed 144 square feet in total size. Always handle combinations in vertical orientation. W-IA-13

14 EXPANSION MULLION COVER APPLICATIONS T-Expansion Mullion Application Expansion Mullion Cover Scale 6" = 1' 0" Scale 3" = 1' 0" W-IA-14

15 EXPANSION MULLION COVER APPLICATIONS Scale 3" = 1' 0" Fin Installation Clip Installation FRAME VARIES FRAME FRAME VARIES FRAME Fin Installation EXPANSION MULLION COVER 72HF 2" [51] 1" [25] CLIPS 18" (457) O. C. SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS Clip Installation FRAME VARIES FRAME FRAME Varies FRAME EXPANSION MULLION COVER WITH VINYL BULB GASKET 1AAF 1/2" [13] 1/2" [13] CLIPS 18" (457) O. C. CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS [9] 1 1/4" [32] 1 [42] NOTE: APPLY CONTINUOUS BEAD OF SEALANT TO INSIDE CORNERS OF MULLION COVER BEFORE INSTALLING UNITS. Rev. 02/24/2016 W-IA-15

16 SYSTEMS New Construction Punched Opening Mulling Considerations MULLION REINFORCEMENT 1/2" X 3-9/16" Burlington Apartments, Portland, OR Ankrom Moisan Associated Architects These recommendations apply to a typical grouping of any combination of window units that form a fourway mullion intersection. STANDARD MULLION COVER Refer to single-unit opening recommendations in addition to the following: 1 1/2" clearance is recommended at each jamb in masonry construction and/or when window opening height or width is 10' or greater. 2 All four-way mullion intersections require reinforcing mullion in one direction (either vertically or horizontally). See mullion load chart pages in the Installation section on PellaADM.com. 3 Check combination (joining) mullion limitation for specified wind loading. Combination (joining) and reinforcing mullions are shown on the mullion load chart pages in the Installation section on PellaADM. com. 4 Subsill systems that weep incidental moisture to the exterior are recommended for water management in openings where the potential for water infiltration is increased and may not be adequately managed by the building weather barrier, flashings and drainage system. Sample conditions include, but are not limited to: increased level of exposure due to multi-story construction, high weather exposure, recaulking would be difficult or unlikely, non-standard installation methods, or when there are multiple units joined within the opening. If lower unit is venting, horizontal reinforcing mullion may be required to carry weight of upper units. See Weight Limitations Over Windows information in the Installation and Performance section on PellaADM.com. MULLION COVER (RANGE: FRAME TO FRAME 1" TO 4") EXPANSION MULLION COVER W-IA-16

17 SYSTEMS New Construction Punched Opening L-Receptor and 2" Vertical Structural Receptor L-Receptor 72AK L-Receptor Clip 5027 Bulb Gasket 0SA9 HEAD CLAD / WOOD SUBSILL 4049 & CLIP 7366 SILL 2" Structural Receptor Mullion 0APK JAMB VERTICAL MULLION W-IA-17

18 SYSTEMS New Construction Store Fronts Horizontal Receptor Mullion 1 3/4" Structure 50E3 2" [51] 1 3/4" [44] Burlington Apartments, Portland, OR Ankrom Moisan Associated Architects 1 Vertical Receptor Mullion 2" Structure 50E Elevation 3 6 Refer to single-unit opening recommendations in addition to the following: 1/2" clearance is recommended at each jamb in masonry construction and/or when window opening height or width is 10' or greater. All four-way mullion intersections require reinforcing mullion in one direction (either vertically or horizontally). See mullion load chart pages in the Installation section on PellaADM.com. Check combination (joining) mullion limitation for specified wind loading. Combination (joining) and reinforcing mullions are shown on the mullion load chart pages in the Installation section on PellaADM.com. Subsill systems that weep incidental moisture to the exterior are recommended for water management in openings where the potential for water infiltration is increased and may not be adequately managed by the building weather barrier, flashings and drainage system. Sample conditions include, but are not limited to: increased level of exposure due to multi-story construction, high weather exposure, recaulking would be difficult or unlikely, non-standard installation methods, or when there are multiple units joined within the opening. If lower unit is venting, horizontal reinforcing mullion may be required to carry weight of upper units. See Weight Limitations Over Windows information in the Installation and Performance section on PellaADM.com. W-IA-18

19 SYSTEMS New Construction Store Fronts 1 4 HEAD JAMB 2 5 HORIZONTAL MULLION VERTICAL MULLION 3 6 SILL SILL Scale 3" = 1' 0" W-IA-19

20 SYSTEMS New Construction Window Walls ELEVATION Environmental Nature Center, Newport Beach, CA; LPA Inc. LEED Platinum Photo Costea Photography, Inc. Refer to single-unit opening recommendations in addition to the following: 1/2" clearance is recommended at each jamb in masonry construction and/or when window opening height or width is 10' or greater. All four-way mullion intersections require reinforcing mullion in one direction (either vertically or horizontally). See mullion load chart pages in the Installation section on PellaADM.com. Check combination (joining) mullion limitation for specified wind loading. Combination (joining) and reinforcing mullions are shown on the mullion load chart pages in the Installation section on PellaADM.com. Subsill systems that weep incidental moisture to the exterior are recommended for water management in openings where the potential for water infiltration is increased and may not be adequately managed by the building weather barrier, flashings and drainage system. Sample conditions include, but are not limited to: increased level of exposure due to multi-story construction, high weather exposure, recaulking would be difficult or unlikely, non-standard installation methods, or when there are multiple units joined within the opening. 2" [51] Vertical Mullion Window Wall Channel 2" Structure 50E4 1 1/2" Mullion Cover 736B Horizontal Mullion Expansion Cover with Gasket 1AAF Standard Frame Expander If lower unit is venting, horizontal reinforcing mullion may be required to carry weight of upper units. See Weight Limitations Over Windows information in the Installation and Performance section on PellaADM.com. W-IA-20

21 SYSTEMS New Construction Window Walls 1 4 HEAD 2 JAMB 5 HORIZONTAL MULLION 3 VERTICAL MULLION - STEEL OPTION 6 SILL Scale 3" = 1' 0" VERTICAL MULLION W-IA-21

22 EXTERIOR TRIM - FIELD APPLIED APPLICATION Traditional Trim and Clad Sill Nose Siding Applications Scale 6" = 1' 0" Scale 3" = 1' 0" SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS Aluminum traditional flat trim is to be used in frame construction with standard installation fins only. Maximum length is 8'. W-IA-22

23 EXTERIOR TRIM - FIELD APPLIED APPLICATION Traditional Trim and Clad Sill Nose Brick Veneer Applications SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS FIELD APPLIED EXTERIOR TRIM Accessory Indiv. Part No. Box No. Traditional Trim 72D6 0DC3 3-1/2" Flat Trim Head 72D4 0DC4 3-1/2" Flat Trim Jamb 72D5 72E0 0DC5 1/2" Clad Sill Nose 72D8 0DC6 Aluminum traditional flat trim is to be used in frame construction with standard installation fins only. Maximum length is 8'. W-IA-23

24 EXTERIOR TRIM - FIELD APPLIED APPLICATION Flat Trim with Clad Sill Nose Siding Applications Scale 6" = 1' 0" Scale 3" = 1' 0" Aluminum traditional flat trim is to be used in frame construction with standard installation fins only. Maximum length is 8'. W-IA-24

25 EXTERIOR TRIM - FRAME EXPANDER Frame Expander Frame Expander Receptor Scale 6" = 1' 0" Scale 3" = 1' 0" 5/16" [8] 1 1/16" [27] PELLA Window and Door Installation Sealant. and Water Resistant Backer Rod and Sealant. by Others Low Expansion, Low Pressure Polyurethane Insulating Window and Door Sealant. (do not use high pressure or latex foam.) 18" (457) O.C. 1/2" [13] Continuous Wood Blocking, Wood Trim Continuous Bead of Sealant by Others. 1" FRAME EXPANDER FRAME EXPANDER RECEPTOR 1 1/4" [32] FRAME EXPANDER RECEPTOR Used to receive and trim outside edge of frame expander as an alternate to face-screwing edge into blocking. Return leg can be field-trimmed as required. Application: New Construction or Renovation For use with aluminum-clad wood windows Provides the look of flat trim Receptor available for wide trims Paint finish that matches windows Available with or without brickmould Custom brickmould profiles available Straight or curved Trim to frame opening Factory Supplied Frame Expander Kits available, trim is processed and notched to length per unit configuration, saves time and scrap on the job site. MASONRY OPENING ROUGH OPENING FRAME Used at head, jamb and/or sill. HEAD 2 11/16" [68] 1 15/16" [49] 1 3/16" [30] 1" Frame Expander 4 1/4" [108] 1 3/4" Frame Expander 6" [152] 2 1/2" Frame Expander 3/4" [19] 4" Frame Expander MASONRY OPENING ROUGH OPENING FRAME 6" Frame Expander JAMB Continuous Wood Blocking, Wood Trim Continuous Bead of Sealant by Others. PELLA Window and Door Installation Sealant. and Water Resistant Backer Rod and Sealant. by Others Low Expansion, Low Pressure Polyurethane Insulating Window and Door Sealant. (do not use high pressure or latex foam.) Shim Units Plumb and Level as Required 18" (457) O.C. 1" FRAME EXPANDER FRAME EXPANDER RECEPTOR W-IA-25

26 EXTERIOR TRIM - NEW CONSTRUCTION APPLICATION Aluminum Brickmould Aluminum Brickmould Clip Frame Expander 6" 47D3 4 1/4" [108] 6" [152] 3 3/4" [95] 4" 47E3 2 11/16" [68] 2 1/2" 47D6 1 15/16" [49] 1 3/4" 47D5 1 3/16" [30] 1" 47D4 MASONRY OPENING ROUGH OPENING FRAME HEAD Custom Brickmould with Clip 1 1/2" [38] 1 [41] 1 1/16" [27] 3 3/4" [95] 1 1/2" [38] 1 1/2" 7SB7-0SB8 7/8" [22] 2 1/16" [52] 2 1/16" 72AN - 72AQ 1 7/16" [36] MASONRY OPENING ROUGH OPENING FRAME JAMB 1 7/8" [48] 1 7/8" 72AP - 72AQ MASONRY OPENING ROUGH OPENING 1 3/16" [30] FRAME 1 1/2" [37] 1 1/16" [27] 1 1/2" [37] 1 11/16" [43] 1 7/8" [48] 1 5/16" [33] 15/16" [23] 1 7/8" 7SBP - 0SBN 2 1/4" [57] 1 5/16" 7SB1-0SBQ 1 11/16" 7SBX - 0SBN Scale 3" = 1' 0" SILL W-IA-26

27 EXTERIOR TRIM - RENOVATION APPLICATION Aluminum Brickmould Aluminum Brickmould Clip Frame Expander Existing Wall Construction 6" [152] 6" 47D3 4 1/4" [108] 4" 47E3 2 11/16" [68] Custom Brickmould with Clip 1 1/2" [38] 1 7/8" [48] 1 1/2" [38] 1 1/2" 7SB7-0SB8 1 7/8" 72AP - 72AQ 15/16" [23] 7/8" [22] 1 1/16" [27] 2 1/2" 47D6 2 1/16" [52] 1 7/8" [48] 1 15/16" [49] 1 [41] 1 3/4" 47D5 2 1/16" 72AN - 72AQ 1 7/16" [36] 1 7/8" 7SBP - 0SBN 2 1/4" [57] 1 1/2" [37] 1 3/16" [30] 1 1/16" [27] 1" 47D4 MASONRY OPENING MASONRY OPENING MASONRY OPENING 1 1/2" [38] ROUGH OPENING FRAME FRAME 1 1/2" [38] ROUGH OPENING FRAME 1 1/2" ROUGH OPENING [14] HEAD JAMB Existing Wall Construction Wood Blocking, Trim and Sealant by Others. Shim, Level & Plumb Units as Required 1 5/16" [33] 1 5/16" 7SB1-0SBQ 1 3/16" [30] 1 11/16" [43] 1 11/16" 7SBX - 0SBN 1 1/2" [37] Existing Wall Construction SILL Scale 3" = 1' 0" W-IA-27

28 EXTERIOR TRIM - HISTORIC RENOVATION APPLICATION Aluminum Brickmould Aluminum Brickmould Clip Historic Brickmould Extruded Frame Expanders Architect Series Double Hung (Traditional, Contemporary, and Reserve) All other Clad Wood products including Architect Series Monumental Hung EXISTING CONSTRUCTION Trim # Trim # /8" [48] (+/-) FILL WALL CAVITY WITH NEW BLOCKING AS REQ'D. PELLA STANDARD BRICKMOULD CLIP #72AQ. 3 Step Historic Brickmould with Clip Brickmould EXISTING CONSTRUCTION 1 [36] 2" [50] 1 1/8" [28] 1 7/8" [48] (+/-) Brickmould # Clip # 72AQ PELLA STANDARD BRICKMOULD CLIP #72AQ. FILL WALL CAVITY WITH NEW BLOCKING AS REQ'D. 2 1/4" [57] 1 [41] Sill Cover # 49A1M Break Metal Configured as needed to actual project conditions. *This configuration of extruded brickmould and break metal sill cover has previously been approved for use with historic projects. It is available through custom quoting as noted below. Please verify approval with local historic review board prior to ordering. Custom variations are available upon request. BRAKE METAL CORNER BEAD OF SEALANT WITH WEEPS. FILL WALL CAVITY WITH NEW BLOCKING AS REQ'D. EXISTING CONSTRUCTION W-IA-28

29 ENDURACLAD EXTERIOR TRIM - FACTORY APPLIED Trim Profiles Factory Installed Guidelines Maximum size is 138" x 101" Trim comes assembled and installed on unit and includes endcaps and fins as neccessary. Factory Applied Trim is available on all Aluminum Clad products, including curved and angled shapes, with the following exceptions: Architect Series and Designer Series four-panel patio doors ProLine hinged and sliding doors Precision Fit pocket replacement windows Bay / Bow windows Architect Series Specialty windows 1/2" Sill Nose 1" Sill Nose 2" Sill Nose 3-1/2" Flat Casing SILL NOSE COMPATIBILITY 1-1/2" Brickmould 3-1/2" Brickmould 3-1/2"Flat Casing Jefferson Monroe HEAD DRIP CAP 1 11/16" [43] 2" [50] 2 5/16" [58] 1 7/16" [36] 1/4" [6] 5/16" [8] 1 9/16" [40] 2 1/4" [57] 1 [34] 1 9/16" [40] 2 3/16" [55] 3 1/2" [89] 3 1/2" [89] 1 3/16" [30] 1 3/16" [30] 1 3/16" [30] 2" [51] 1 3/16" [30] 1" [25] 1 1/2" [37] 1 1/2" [37] 11/16" [18] 11/16" [18] 11/16" [18] 11/16" [18] Standard 50GU Monroe 50NN Jefferson 50NL 3 1/2" Flat Casing 50NM TRIM PROFILES 3 1/2" [89] Brickmould 70F5 Monroe 50GF 13/16" [21] 3 1/2" Brickmould 50G9 Jefferson 50GC 2 [67] 3 1/2" Flat Casing 50GJ SILL NOSE 1" [25] 5/16" [8] 1/2" [13] 1/2" Nose 50GZ 1" Nose w/ Nose Extension 50H0, 50H8 2" Nose w/ Nose Extension 50H1, 50H8 3 1/2" Flat Casing 50MD NEW CONSTRUCTION FIN RENOVATION REPLACEMENT FIN Standard Clad Trim Fin 70F2 Standard Clad Trim Fin 50HB Standard Clad Trim Sill Fin 70F4 Standard Clad Trim Replacement Fin 50HE Clad Trim Replacement Fin 50H9 Standard Clad Trim Replacement Sill Fin 50HJ Scale 3" = 1' 0" W-IA-29

30 ENDURACLAD EXTERIOR TRIM - FACTORY APPLIED Ordering Information Head to Jamb joints are mitered except for 3-1/2" Flat Casing, which uses butt joints and head end caps. All applied trim includes end caps as needed and installation fin as determined by your selections (new construction or replacement/renovation). 3-1/2" Trim fins are used for flashing purposes only, and are not intended for anchoring/attachement of the unit. Jamb pieces are mitered to the slope of the sill. The sill is notched where the jambs meet the sill. Sill nose extensions are included where needed. Sill end caps are included.. Performing whole unit field application of EnduraClad Exterior Trim in the field may result in voiding product warranties. A FR. A FR. C B A & B A B C Jamb (single) Head 3-1/2" Flat Casing Sill 1/2" Sill Nose 1" Sill Nose 2" Sill Nose FRAME TO EXTERIOR TRIM 1-1/2" Brickmould " " " " " 3-1/2" Brickmould " " " " " 3-1/2" Flat Casing " " " " " " Jefferson " " " " Monroe " " " " These dimensions do NOT include per side for sealant, foam and backer rod, only the dimension of the trim beyond the unit frame. C All example images on this page use 1-1/2" Brickmould with 1/2" Sill nose W-IA-30

31 ENDURACLAD EXTERIOR TRIM - FACTORY APPLIED APPLICATION Brickmould with 1/2" Sill Nose Siding Applications Scale 6" = 1' 0" Scale 3" = 1' 0" 1 [42] 1/8" [3] ROUGH OPENING FRAME 5/16" [8] 15/16" [23] ROUGH OPENING 1 3/16" [30] FRAME 15/16" [25] 1 5/16" [34] 15/16" [24] 1/8" [3] BRICKMOULD 1/2" [13] 1 1/2" [37] HEAD SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS JAMB 15/16" [25] 5/16" [8] 9/16" [15] 1/16" [2] 1/2" SILL NOSE 1 3/16" [29] ROUGH OPENING 15/16" [23] FRAME 1/8" [3] 7/8" [23] 13/16" [21] SILL W-IA-31

32 ENDURACLAD EXTERIOR TRIM - FACTORY APPLIED APPLICATION Brickmould with 1/2" Sill Nose Brick Veneer Applications Scale 6" = 1' 0" Scale 3" = 1' 0" 1 11/16" [43] 1 3/16" [30] 1/4" [6] MASONRY OPENING 11/16" [18] 1 3/16" [30] Standard ROUGH OPENING FRAME HEAD 1 [42] 15/16" [25] 1/2" [13] 5/16" [8] 5/16" [8] 1 3/16" [30] 9/16" [15] 1 5/16" [34] 1/16" [2] BRICKMOULD 1 3/16" [29] MASONRY OPENING MASONRY OPENING 1 3/16" ROUGH OPENING ROUGH OPENING [29] FRAME FRAME Protect units and trim from excess mortar when placing brick around opening. 15/16" [25] 1 1/2" [37] JAMB 7/8" [23] 13/16" [21] 1/2" SILL NOSE SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS SILL W-IA-32

33 ENDURACLAD EXTERIOR TRIM - FACTORY APPLIED APPLICATION Brickmould with 1/2" Sill Nose Replacement Brick Veneer Applications Scale 6" = 1' 0" Scale 3" = 1' 0" FRAME MASONRY OPENING 1 3/16" [30] 1 1/2" [37] 1 3/16" [30] 1 [42] MASONRY OPENING ROUGH OPENING 15/16" [25] 1/2" [13] 5/16" 9/16" 5/16" [8] [15] [8] 1/16" [2] BRICKMOULD 1/2" SILL NOSE 1 3/16" [29] MASONRY OPENING 1 3/16" [30] 1 3/16" ROUGH OPENING ROUGH OPENING [29] FRAME FRAME HEAD JAMB 7/8" [23] 13/16" [21] SHIM AND LEVEL UNITS AS REQUIRED CONTINUOUS WOOD BLOCKING, WOOD TRIM, BACKER ROD AND SEALANT BY OTHERS SILL W-IA-33

34 ATTACHMENT OPTIONS Receptor and Subframe Systems T-Subframe Application Existing Wall Construction and Steel Frame. 3 1/2" [89] CLIP # /8" [73] MAX. 3 1/2" [89] T-SUBFRAME HEAD #72F6 T-SUBFRAME JAMB #73H9 CLIP #7363 MASONRY OPENING EXISTING OPENING 2 7/8" [73] MAX. SUBFRAME FRAME 6 1/2" [165] HEAD Existing Wall Construction and Steel Frame. SUBFRAME CLIP #7363 MASONRY OPENING EXISTING OPENING SUBFRAME FRAME JAMB PACKAGE #0DB00000: WINDOW CLIP #5027 AND #8x PAN HEAD PHILLIPS SCREW MASONRY OPENING EXISTING OPENING 3/4" SUBFRAME [19] FRAME SILL 3" [76] *NOTE: Subframe leg may be field-cut as required. 2 1/4" [58] MAX. T-SUBFRAME SILL #73H8 Existing Wall Construction and Steel Frame. W-IA-34

35 ATTACHMENT OPTIONS Receptor and Subframe Systems Standard Subframe Application Continuous Perimeter Sealant (See installation instructions) 8" [204] *NOTE: Subframe leg may be field-cut as required. 2 7/8" [73] MAX. EXISTING WALL CONSTRUCTION AND WOOD WINDOW FRAME 3 1/2" [89] SUBFRAME CLIP #7363 MASONRY OPENING EXISTING OPENING SUBFRAME FRAME HEAD SUBFRAME HEAD #7355 EXISTING WALL CONSTRUCTION AND WOOD WINDOW FRAME MASONRY OPENING SUBFRAME 3 1/2" [89] EXISTING OPENING FRAME 2 7/8" [73] MAX. SUBFRAME JAMB #7357 PACKAGE #0B050000: WINDOW CLIP #5087 AND #8x PAN HEAD PHILLIPS SCREW JAMB MASONRY OPENING EXISTING OPENING SUBFRAME FRAME SILL 3 9/16" [90] SUBFRAME SILL # /16" [91] MAX. EXISTING WALL CONSTRUCTION AND WOOD WINDOW FRAME Scale 3" = 1' 0" W-IA-35

36 ATTACHMENT OPTIONS Receptor and Subframe Systems Expander and Trim Application Scale 3" = 1' 0" W-IA-36

37 BREAK METAL Covers and Trim The Pella accessory system includes all of the most-often-specified standard items shown in this Architectural Design Manual as well as other specials shown here. In addition, completely custom / special installation, panning, and trim systems can be designed and fabricated by Pella for specific project requirements. Shapes shown on the next two pages can be ordered to various dimensions needed. Consult your local Pella sales representative. MULLION COVERS MULLION TRIM SILL TRIM HEAD JAMB TRIM W-IA-37

38 BREAK METAL Sill Flashing SILL FLASHING ATTACHMENT CLIP W-IA-38

39 BREAK METAL Sill Flashing Application Custom Aluminum Sill Flashing Custom 0.050" (1.27) aluminum sill flashings can be fabricated to specifications as required. Detail shows typical conditions where custom aluminum sill flashing might be used. The use of this sill flashing is recommended only in climates where thermal conductance is not likely to occur. Where aluminum comes into contact with cement materials or steel, apply protective coating to separate galvanically incompatible materials. Scale 3" = 1' 0" W-IA-39

40 WOOD EXTERIOR Exterior Mullion Covers INTERIOR MULLION COVERS Accessory Indiv. Part No. Box No. Casement Interior 26A9 09GK Double-Hung Interior BMU Bay Interior B42 EXTERIOR MULLION COVERS Accessory Indiv. Part No. Box No. Casement Exterior Horizontal B97 Casement Exterior Vertical Double-Hung Exterior Horizontal 29T0 Double-Hung Exterior Vertical M2 Bow Casement Exterior B44 See the Bay/Bow Section in the Architectural Design Manual for application details. Scale 3" = 1' 0" W-IA-40

41 WOOD EXTERIOR Brickmould and Subsill SUBSILLS AND EXTERIOR TRIM Accessory Indiv. Part No. Box No. 3-1/2" with Rabbet 38L6 0F08 3-1/2 " without Rabbet 38L5 0F07 3-1/2" Flat Casing with Rabbet 380R 0DAZ 1-7/8" Curved with Rabbet 33M4 1-7/8" Curved without Rabbet 33P2 1-7/8" with Rabbet B96 1-7/8" without Rabbet BB0 Accessory Indiv. Part No. Box No. 1-1/8" Subsill /8" Subsill 250H 093H Double-Hung Sill Nose C29 Sill Flashing 0D98 Scale 3" = 1' 0" W-IA-41

42 INTERIOR TRIM Casing RANCH 7/16" [11] 2 1/2" [64] 2 1/2" [64] 2 1/2" [64] 2 1/2" [64] 2 1/2" [64] 3 1/4" [83] 3 1/4" [83] 3 1/2" [89] 2 1/2" [64] 2 1/2" [64] 3 1/2" [89] 3/4" [19] 3/4" [19] 3 1/2" [89] 3 1/2" [89] 3/4" [19] 3/4" [19] 3/4" [19] 2 1/4" [57] 2 1/2" [64] 2 1/2" [64] 2 3/4" [70] 2 3/4" [70] 3" [76] 3 1/2" [89] 4 1/4" [108] 3 1/4" [83] 2 1/2" [64] 3" [76] 3 1/4" [83] 3 1/2" [89] 2 1/2" 1 30AY, 30BD 2 1/2" 2 31U7 2 1/2" 3 31UF 3" 1 31UA 3 1/4" 1 31U9 3 1/2" 1 30U7, 30UA 3 1/2" 2 31U8 CRAFTSMAN 3 1/2" [89] 3 1/4" 1 31UB 3 1/4" 2 31UC 3 1/4" 3 31UD 3 1/2" 1 30BA 3 1/2" 2 31UE COLONIAL 3 1/4" [83] 2 1/4" [57] 2 1/2" [64] 2 1/4" 1 31U3 2 1/2" 1 30AX, 30BB 2 1/2" 2 30NX, 312Q 2 1/2" 3 30NY 2 1/2" 4 31TY 2 1/2" 5 31TZ 2 1/2" 6 31U0 3 1/4" 1 31U2 PROVINCIAL 3 1/2" 1 30AZ, 312R 3 1/2" 2 30NW, 312S 3 1/2" 3 31U4 3 1/2" 4 31U5 3 1/2" 5 31U6 2 1/4" 1 31UP 2 1/2" 1 31UJ 2 1/2" 2 31UK 2 3/4" 1 31UL 2 3/4" 2 31U1 3" 1 31UG 3" 2 31UH 3 1/2" 1 31UM 4 1/4" 1 31UN Scale 3" = 1' 0" W-IA-42

43 INTERIOR TRIM Trim Accessories LATTICE 1/4" [6] BASE TRIM COVE MOULD 1/4" [6] 1/2" [13] 3/4" [19] Quarter Round 1 30U5 / 30U8 3/4" [19] 3/4" [19] Quarter Round 2 31VQ 3/4" [19] 3/4" [19] Cove Trim 1 60U6 / 60U9 1/2" [12] 2 1/2" [64] 5 1/4" [133] 1/4" [6] 1 [36] 3 [91] 5 1/8" [129] STOOL Lattice 1 31VP Lattice 2 31VV Lattice 3 260A Lattice 4 260P Lattice 5 261C 1/2" [13] 1/2" [13] 1/2" [13] 1/2" [13] 4 9/16" Jamb 2 7/16" [62] Round /16" [62] Ogee 1 31VR 1/8" [3] 1 [41] Round 1 32WH 1/8" [3] Ogee 1 32WJ 1 [41] 6 9/16" Jamb 4 7/16" [113] 4 7/16" [113] 1/8" [3] 2 [67] 1 [41] 1/8" [3] 2 [67] 1 [41] Round Ogee 2 31VS Round 2 30LC Ogee 2 31VW STOP 7/8" [22] 7/8" [22] 1 3/4" [44] 1 13/16" [47] 1 [35] 1 1/4" [32] 1 [41] 1 [41] 1/2" [12] 3/4" [19] Colonial 1 30VM Colonial 2 31VL Colonial 3 31VF Colonial 4 30VG Ranch 1 31VK Round 1 30VJ Round 2 31VH Square 1 31VN SPREAD MULLION COVER 1/4" [6] 1 5/32" [29] CASEMENT #26A9 1/4" [6] 1 [36] 1/4" [6] 2 1/8" [53] 5/16" [9] 1 25/32" [45] DOUBLE-HUNG #2600 1/4" [6] 2 [66] 1/4" [6] 3 1/8" [79] 1/4" [6] 3 [91] 1/4" [6] 4 1/8" [104] 1/4" [6] 4 [117] 1/4" [6] 5 1/8" [129] 1/2" Mullion 1 260A 1" Mullion 1 260B 1 1/2" Mullion 1 260D 2" Mullion 1 260N 2 1/2" Mullion 1 260P 3" Mullion 1 260V 3 1/2" Mullion 1 261B 4" Mullion 1 261C Scale 3" = 1' 0" W-IA-43

44 INTERIOR TRIM ReadyTrim READY TRIM For use with or without Jamb Extensions 4 pieces of trim, Pre- Assembled Packaged by unit, max 3 per carton READY TRIM KNOCKDOWN Pre-measured and kitted to save time 4 pieces of trim with 10 excess, Unassembled, Unmitered Kitted by Order READY TRIM PLUS Save time when Jamb Extensions are needed 4 pieces of trim, 4 Jamb Extensions, 4 Cover Strips, Pre-Assembled Packaged by unit, max 1 per carton Optional Stool and Apron available. READY TRIM PLUS KNOCKDOWN Pre-measured and kitted to save time 4 pieces of trim and 4 Jamb Extensions with 10 excess, Unassembled, Unmitered Optional Stool (with 14" excess) and Apron available. Kitted by Order Ready Trim Pine Ready Trim Knockdown (lineals) Ready Trim Oak Ready Trim Knockdown (lineals) READY TRIM PROFILE OPTIONS 30AY 2-1/2 Ranch 1 31U7 2-1/2 Ranch 2 31UF 2-1/2 Ranch 3 31UA 3 Ranch 1 31U9 3-1/4 Ranch 1 30U7 3-1/2 Ranch 1 31U8 3-1/2 Ranch 2 31UB 3-1/4 Craftsman 1 31UC 3-1/4 Craftsman 2 31UD 3-1/4 Craftsman 3 30BA 3-1/2 Craftsman 1 31UE 3-1/2 Craftsman 2 31U3 2-1/4 Colonial 1 30AX 2-1/2 Colonial 1 30NX 2-1/2 Colonial 2 30NY 2-1/2 Colonial 3 31TY 2-1/2 Colonial 4 31TZ 2-1/2 Colonial 5 31UO 2-1/2 Colonial 6 31U2 3-1/4 Colonial 1 30NW 3-1/2 Colonial 2 31U4 3-1/2 Colonial 3 31U5 3-1/2 Colonial 4 31U6 3-1/2 Colonial 5 31UP 2-1/4 Provincial 1 31UJ 2-1/2 Provincial 1 31UK 2-1/2 Provincial 2 31UL 2-3/4 Provincial 1 31U1 2-3/4 Provincial 2 31UG 3 Provincial 1 31UH 3 Provincial 2 31UM 3-1/2 Provincial 1 31UN 4-1/4 Provincial 1 Pine profiles available prefinished primed, painted or stained. Oak profiles available prefinished with stain. RANCH CRAFTSMAN COLONIAL PROVINCIAL Ready Trim Ready Trim Plus Ready Trim Plus with optional Stool and Apron A B A B A B FORMULAS READY TRIM: A = FRAME WIDTH + (2 x TRIM WIDTH ) B = FRAME HEIGHT + (2 x TRIM WIDTH ) READY TRIM PLUS: A = FRAME WIDTH + (2 x TRIM WIDTH ) B = FRAME HEIGHT + (2 x TRIM WIDTH ) READY TRIM PLUS WITH STOOL & APRON: A = FRAME WIDTH + (2 x TRIM WIDTH ) B = FRAME HEIGHT + (2 x TRIM WIDTH ) MINIMUM FRAME DIMENSION ALLOWED IS: x MAXIMUM FRAME DIMENSION ALLOWED IS: x OR x Rev. 3/16/2015 Ready Trim (INTERIOR VIEW SHOWN) Ready Trim Plus (EXTERIOR VIEW SHOWN) Ready Trim Plus w/stool & Apron (EXTERIOR VIEW SHOWN) W-IA-44

45 INTERIOR TRIM Jamb Extensions Scale 3" = 1' 0" INTERIOR JAMB EXTENSIONS Accessory Indiv. Part No. (Straight) Box No. (Straight) Indiv. Part No. (Curved) Box No. (Curved) Jamb Extension 250R /4" Jamb Extension 28CU 0BM7 27/32" Jamb Extension 283G EA 0BUL 1-1/2" Jamb Extension 301E K7 0BUK 2" Jamb Extension with Holes 31J1 2" Jamb Extension 311M 06EN 2- Jamb Extension 311Q 06EP 2-27/32" Jamb Extension 311J 06ER 31A9 0BUJ 3-1/2" Jamb Extension 324A 06ET 32EK 0BUH 3-1/2" Jamb Extension with Holes C83 32EL 0BM6 5-1/2" Jamb Extension 30NR 00YX W-IA-45

46 CUSTOM AZEK EXTERIOR SURROUND TRIM SHAPES Window Shapes AZEK exterior composite trim is available for window applications in 1/16" increments provided factory pre-assembled, pre-cut knock-down (when either or both frame height or width > 75") and in lineal (9') lengths for field assembly. Order pre-assembled and pre-cut by actual window frame size. W-IA-46

47 AZEK EXTERIOR SURROUND TRIM SHAPES AZEK exterior composite trim is available for window applications in 1/16" increments provided factory pre-assembled, pre-cut knock-down (when either or both frame height or width > 75") and in lineal (9') lengths for field assembly. Order pre-assembled and pre-cut by actual window frame size. Not all shapes are available on every unit. See your local sales representative for availability. Scale 3" = 1' 0" Description Part # 2" Brickmould AZEK trim 9 ft 0E5B 3- Flat casing AZEK Trim 9 ft 0E5U 4- Flat casing AZEK Trim 9 ft 0E5U0001 Sill nose AZEK Trim 9 ft 0E6S Crown mould AZEK Trim 9 ft 0E5Z W-IA-47

48 CUSTOM AZEK EXTERIOR SURROUND TRIM SHAPES Entry and Patio Door Shapes AZEK exterior composite trim is available for door applications in 1/16" increments provided factory pre-cut in three knock-down pieces (no sill needed) and in lineal (9 ) lengths for field assembly. Order by actual door frame size. Not all shapes are available on every unit. See your local sales representative for availability. W-IA-48

49 2" AZEK BRICKMOULD WITH SILL NOSE Installation Details Double-Hung with Brick Veneer Scale 3" = 1' 0" Refer to the appropriate Pella installation instruction for step by step instructions. W-IA-49

50 2" AZEK BRICKMOULD WITH SILL NOSE Installation Details Casement with Stucco Scale 3" = 1' 0" Refer to the appropriate Pella installation instruction for step by step instructions. W-IA-50

51 3- FLAT CASING WITH SILL NOSE AND CROWN Installation Details Double-Hung with Wood Siding Scale 3" = 1' 0" Refer to the appropriate Pella installation instruction for step by step instructions. W-IA-51

52 3- FLAT CASING WITH SILL NOSE AND CROWN Installation Details Casement with Stucco Scale 3" = 1' 0" W-IA-52

53 3- FLAT CASING WITH SILL NOSE AND CROWN Installation Details Double-Hung with Brick Veneer Scale 3" = 1' 0" W-IA-53

54 SYSTEMS Renovation Exterior Pocket Installation HEAD Fully assembled standard double-hung window Slides easily into existing pocket from the exterior Trim, wall coverings, paint and plaster are usually not disturbed Eliminates cost and inconvenience of a complete tear-out Installs from the exterior JAMB SILL Scale 3" = 1' 0" W-IA-54

55 SYSTEMS Renovation Precision Fit Interior Pocket Installation 1/4" [6] MAKE HEIGHT HEAD HEAD Fully assembled Precision Fit double-hung, awning or casement window Slides easily into existing pocket from the interior Trim, wall coverings, paint and plaster are usually not disturbed Eliminates cost and inconvenience of a complete tear-out Installs from the interior 1/4" MAKE HEIGHT [6] SILL JAMB JAMB 1/4" MAKE WIDTH [6] Scale 3" = 1' 0" SILL W-IA-55

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