CONTENTS. 1. Types of confections. 2. Profile overwiev. 3. Setting the metallic reinforcements. 4. Millings, drillings. 5. Welding. 6.

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3 CONTENTS 1. Types of confections 2. Profile overwiev 3. Setting the metallic reinforcements 4. Millings, drillings 5. Welding 6. Assembly 7. Glazing 8. Finalizing the confection 9. Coupling the confections 10. Uf-value Technical Catalogue

4 Chap 1. Types of cofections F Window in frame F Window in sash Tu Window TT Window TT Window with Mullion TT Window with decorative bars Ti Window Window in 2 sashes with mullion Window in 2 sashes with overhung TT + F Window Note: Tilt and Turn - TT; Turn - Tu; Tilt - Ti; Fix - F 2 Technical Catalogue 2014

5 TT + F + TT Window TT +Tu + TT Window Window in 3 sashes F - TT - F Window in 3 sashes TT - TT - TT TT Window with skylight TT Window with Ti skylight TT window with parapet Window in 2 sashes with rocker skylight Technical Catalogue

6 Fix window for attic Ti window for attic Fix splay window Splay TT window Fix round window Ti - F round window TT window with decorative rods and semiround skylight Semiround window with horizontal mullion F window with arcade and decorative rods TT window with arcade TT window with a fix arcade skylight TT window with Ti arcade skylight Note: Tilt and Turn - TT; Turn - Tu; Tilt - Ti; Fix - F 4 Technical Catalogue 2014

7 Tu - TT semiround double window Tu - TT double window with arcade Window in 3 semiround sashes, F - TT - F TT curved window with 2 fix splay laterals Window in 3 sashes TT - F - TT with fix arcade skylight Technical Catalogue

8 Chap 2. Profile overview Extrudet profiles Reinforcement RP Frame RP P 33 Reinforcement RP Reinforcement RP Reinforcement RP Sash RP P 6 Technical Catalogue 2014

9 Reinforcement RP Frame Z RP P Reinforcement RP Reinforcement RP00219 Frame R RP P Technical Catalogue

10 Reinforcement RP Reinforcement RP Mullion RP P Mullion connector RPL00444P Mullion connector 2 RPL00499P 8 Technical Catalogue 2014

11 Reinforcement RP Reinforcement RP00232 Mullion for sash RP Mullion connector RP00445P for RP P Technical Catalogue

12 Reinforcement RP Overhung PRIMA RP P Reinforcement RP RP Cap for overhung P 10 Technical Catalogue 2014

13 Door Sash 70mm RP P Reinforcement RP Reinforcement RP Door sash profile - turned over 70 mm. RP P Technical Catalogue

14 RP001311P Corner adaptor for pipe P Ø 70 RP001310P Pipe P Reinforcement RP RP401309P Extension P Reinforcement RP Technical Catalogue 2014

15 RP101670P wall connector 24.5 RP wall connector RP Coupling profile RP40118 Coupling profile RP Coupling profile Decorative frame bar 25 RP Decorative frame bar 50 RP Ending profile RP Technical Catalogue

16 Reinforcement RP00225 RP Corner box profile 90-70mm Reinforcement RP mm RP Coupling profile - 70mm Decorative frame profile RP Aluminium Threshold RP Technical Catalogue 2014

17 Glasbead 15 - RP001216CL Glasbead 35 - RP001767C Technical Catalogue

18 Glasbead 15 - RP001216CL Glasbead 9 - RP001214CL Glasbead 21 - RP001215L 16 Technical Catalogue 2014

19 Sill profile 150 RP Sill profile 150 RP Sill profile 150 RP Sill profile 300 RP Sill profile 450 RP Technical Catalogue

20 PVC pannel 80x6 RP Shaped Profile 100x60x3 RP00475 L 3 Decorative Profile L=100 RP Decorative Profile L=50 Decorative Profile L=30 RP RP00433 Profile for Frame Profile R, Z RP Technical Catalogue 2014

21 Injected parts Bridge RP Bridge RP x46 6 A Wedge K23 for 24mm wide dual-pane window R P /A=24mm/ Wedge K32 for 30mm wide dual-pane window R P /A=32mm/ Glazing Blocks for glass 24 and 44 mm Wedge K38 for 36mm wide dual-pane window R P /A=38mm/ Technical Catalogue

22 PVC Sill Cap RP Drainage Cap RP Cap for Aluminium Threshold 70mm RP9606 Cap for Aluminium Threshold and Frame R 70mm RP Cap for Aluminium Threshold and Frame Z 70mm RP Corner profile for Door Sash RP Technical Catalogue 2014

23 Reinforcements y x 25 Reinforcemet RP Galvanizen Steel S= 1.5 mm Wight = kg/m Ix= 0.93 cm⁴ Iy= 2.21 cm⁴ y x 25 Reinforcemet RP Galvanizen Steel S= 1.2 mm Wight = kg/m Ix= 0.76 cm⁴ Iy= 1.83 cm⁴ y x 23 Reinforcemet RP Galvanizen Steel S= 1.5 mm Wight = kg/m Ix= 1.32 cm⁴ Iy= 2.38 cm⁴ y x 23 Reinforcemet RP Galvanizen Steel S= 1.2 mm Wight = kg/m Ix= 1.09 cm⁴ Iy= 1.96 cm⁴ Technical Catalogue

24 y x 15.8 Reinforcemet RP00232 Galvanizen Steel S= 1.5 mm Wight = kg/m Ix= 0.53 cm⁴ Iy= 1.63 cm⁴ Reinforcemet RP00231 Galvanizen Steel S= 1.2 mm Wight = kg/m Ix= 0.39 cm⁴ Iy= 0.91 cm⁴ y x 50 Reinforcemet RP Galvanizen Steel S= 2.0 mm Wight = kg/m Ix= 11.0 cm⁴ Iy= 6.45 cm⁴ y x 50 Reinforcemet RP Galvanizen Steel S= 1.5 mm Wight = kg/m Ix= 8.40 cm⁴ Iy= 4.86 cm⁴ 22 Technical Catalogue 2014

25 Chap 3. Setting the metallic reinforcements The distance between the screws is, see drawing 1: d=max 300mm for white profiles d=max150mm for profiles other than white In drawing 1, Lv = length of reinforcement, was calculated according to Lp = length of profile, in the chapter Cutting-off. = Lv = d d Lp Technical Catalogue

26 Chap 4. Millings, Drillings Ventilation slots Drainage slots Ventilation slots Drainage slots Ventilation slots Ventilation slots Drainage slots Drainage slots Ventilation slots Drainage slots Ventilation slots Drainage slots Ventilation slots Drainage slots Technical Catalogue 2014

27 Visible water drainage slot Ø Ø5 Hidden water drainage slot The lower parts of the frame must be planned to have drainage channels 25(30)x5 mm. Openings 8 mm in diameter could also be drilled. The openings should be asymmetrical. At least two openings should be planned. During assembly care should be taken not to damage the drainage channels. In accordance with the construction drainage could be asymmetrical, downwards or outwards. For drainage outwards drainage caps could be used. Openings in the glass fillister for pressure equalization. Following te recommendations for glazing using insulating glass the producer has planned openings for pressure equalization. This applies to all glass units. The openings must have the following minimum sizes: openings 8 mm in diameter or splines 25(30)x5 mm. The openings must not be covered by padding plates. Shavings must be removed. Technical Catalogue

28 4.1. Drainage slots Ø5 Ø5 Ø Ø5 Ø5 Ø5 25,5 21, RP P RP P PL P Ø5 Ø5 Ø Ø Ø5 45 RP P RP P RP P Ø5 Ø5 Ø Ø Ø5 RP P RP P 7.4 RP P 26 Technical Catalogue 2014

29 4.2. Ventilation slots Ø3 RP P Top of the frame (position А). A Ø3 RP P Ø3 PL P Technical Catalogue

30 Ø3 RP P Top of the frame (position B). max 150mm max 150mm max 150mm max 150mm max 150mm Ø3 B RP P Ø3 PL P 28 Technical Catalogue 2014

31 Ø3 Side frame (position C). Ø3 Ø3 max 150mm max 150mm max 150mm C max 150mm max 150mm max 150mm max 150mm max 150mm max 150mm max 150mm Technical Catalogue

32 Top of the sash (position D). Ø3 D Side sash (position E). max 150mm max 150mm max 150mm max 150mm max 150mm max 150mm 30 Ø3 max 150mm E Ø3 max 150mm max 150mm max 150mm 30 Technical Catalogue 2014

33 4.3. Processing the mechanism seat 33,5 43 Sash PRIMA RP P Window mechanism Handle on the inside Mandrel quota = 15 mm Ø10 Ø12 Ø10 13,5 = = 43 R6 12,5 min. 51 The handle seat is processed in the window sash and in the door sash by milling and percing, in the case of the milling machine by copying which, apart from the milling head, is also equipped with a multiax piercing head. It makes all 3 necessary holes to set the handle to the window. The copying matrix according to which the pantograph works is delivered by the company which produces hardware. In the case of production in series, so around confections per shift or more, the processing of the handle seat is made on milling and piercing machines with CNC. The processing schemes are presented in the tables below. Technical Catalogue

34 R8 65 See the type of handle in the producer's catalogue Ø10 Ø14 Ø10 Door Sash PRIMA 70mm RP P ,5 R10 Window mechanism Handle on both sides Mandrel quota = 45 mm R6 Ø , , , Technical Catalogue 2014

35 Chap 5. Welding Welding the frame or the sash is done on a specialized welding machine, which has a mirror-type heating surface and pneumatic pistons to set the profile on the machine table. The necessary welding parameters : - temperature adjusted on the welding surface (mirror) : º C (it is recommended to measure the machine temperature at the beginning of each welding- the temperature should be 150 º C). - heating time of profiles on the welding plate : sec - time to maintain profiles under pressure : sec. - compressed air pressure for the welding machine : - functioning pressure : 0,6 MPa - clamping pressure (at heating): 0,3 MPa - clamping pressure (at welding) : 0,4 MPa In order to set correctly the profile during welding, profile holders are used, on which the profiles stand. Figure shows how the holders were set on the table of the welding machine in the case of the sash. The holders for welding the other sashes are set on the machine table similarly. In the case of welding frames, holders are usually not used, as the frame surfaces ensure themselves a good basis. Fixed guide Welding holder Profile to be welded Adjustable pill for the welding of the gasket Mirror-type plate for heating Holder edge aligned with the machine table slot Machine table Machine table Machine table slot Figure 1a Technical Catalogue

36 Chap 6. Assembly 6.1. The T assembly of the mullion RP P whit frame RP P with mullion conector RP00444P RP P RP P RP00444P Mullion Reinforcement The mullion connector is fastened to the mullion by two screws with 50-60mm lenght. This system is mounted to the frame by four screws - two on each side. Finaly a central self-tapping screw goes through the frame, its metal reinforcement and is screwed in the middle of the mullion connector Technical Catalogue 2014

37 with mullion conector RP00499P RP P RP P RP00499P Mullion Reinforcement The mullion connector is fastened to the mullion sideward by four self-tapping screws for metal - 3.9x19mm. This system is mounted to the frame by four self-tapping screws for metal - two screws on each side. The final mounting is executed by bolt M6X60 which goes through the frame, the reinforcement and is screwed in the mullion connector. Note: The two apertures next to the central (M6)aperture on the mullion connector give an opportunity for additional strengthening, but these are not obligatory to be used. A A Technical Catalogue

38 6.2. The T assembly of the mullion RP P whit sash RP P RP P RP00445P RP P Mullion Reinforcement Assembly of the mullion RP P with sash RP P.In order to make mullion connector RP00445P, we need the profile mullion RP P(milled at both ends), 2 pieces of mullion connector RP00445P and set screws.the mullion connector RP00445P is assembled on the milled profile ends mullion Technical Catalogue 2014

39 6.3. Assembly of the overhung RP P on the sash In order to assemble the overhung on the sash side, we need the sash, the overhung, 2 pieces of overhung end caps and screws, as you can see in the drawings. One type of overhung end cap is used for all sashes The 2 overhung end caps, left and right, are placed on the overhung ends. End Cap L End Cap R RP RP P 40 Technical Catalogue

40 Assembly of the overhung RP on the sash RP P. A ~ B B ~300 A RP P A-A RP RP P 2 B-B Ø4 RP P 50 Sc 2:1 38 Technical Catalogue 2014

41 6.4. Assembly of the wall connector RP101670P with the frame RP P Ø The screws are set as follows: 100mm from the coupler end and mm between 2 consecutive screws. RP P Technical Catalogue

42 6.5. Assembly of the frame extension RP401309P with the with the frame RP P. prestressed tape prepiercing Ø5x prepiercing Ø3,5x5 7.3 Ø The screws are set as follows: 100mm from the coupler end and mm between 2 consecutive screws. RP401309P 40 Technical Catalogue 2014

43 Chap 7. Glazing The glass package, glazing blocks and glazing bead combinations: Glasbead 15 RP001216CL RP Glasbead 9 RP001214CL PR Glasbead 9 RP001214CL PR Glass 44 mm Glass 36 mm Glass 36 mm Glasbead 35 RP001767C Glasbead 15 RP001216CL 30 Glasbead 15 RP001216CL RP PR PR Glass 24 mm Glass 30 mm Glass 30 mm Glasbead 21 RP001215L PR Glasbead 21 RP001215L PR Glass 24 mm Glass 24 mm Technical Catalogue

44 Disposal of the hold packages The hold packages are set at mm from the rebate corner The disposal of the hold packages is made according to the geometry of the confection and the movement of the sash. Carryng hold package Distance hold package 42 Technical Catalogue 2014

45 Technical Catalogue

46 Assembly of the rods The rods are cut at length according to the chapter Cutting-off. A rubber hammer is used. First, the rods are set on the short sides, beginning with the upper side, as in the left drawing. Then the rods are set on the longer sides, as in the right drawing. Procedure of installing and dismantling the glass holder for PVC window and door systems. 1 Procedure of installing the glass holder Technical Catalogue 2014

47 8. Finalizing the Confection The dimensions in the main sections can be seen in the following tables, taking into account the following indications: RP P + galzing Technical Catalogue

48 RP P + RP P 46 Technical Catalogue 2014

49 RP P+RP P+RP P Technical Catalogue

50 RP P+RP P+RP P 48 Technical Catalogue 2014

51 RP9606+RP P RP9606+RP P Technical Catalogue

52 RP P+RP P+RP P 50 Technical Catalogue 2014

53 RP P+RP P+RP P Technical Catalogue

54 RP P+RP P+RP P 52 Technical Catalogue 2014

55 RP P+RP P+RP P Technical Catalogue

56 RP P+RP P 54 Technical Catalogue 2014

57 R P RP P+RP P+RP00437 Technical Catalogue

58 Chap 9. Coupling the confections 9.1. Coupling by using the Coupling Profile RP cap cap Ø8 Ø prestressed tape RP Technical Catalogue 2014

59 9.2. Coupling by using the Coupling Profile RP40118 cap cap Ø8 Ø prestressed tape 70 RP40118 Technical Catalogue

60 9.3. Coupling by using the Coupling Profile RP cap Ø8 Ø prestressed tape RP Technical Catalogue 2014

61 9.4. Coupling by using the Coupling Profile RP cap Ø RP Technical Catalogue

62 cap 9.5. Coupling at different angles by using Pipe RP001310P and corner adapter RP001311P External corner b cap a β Ø External corner Construction angle a [mm] b [mm] β [º] Technical Catalogue 2014

63 External corner Construction angle β [º] Internal corner a [mm] b [mm] Ø cap b cap 46 a Technical Catalogue

64 9.6. Coupling at 90 angle by using Corner profiles 90 RP cap Technical Catalogue 2014

65 10. Uf Value Model 1 (Uf isolines) Standard U value calculation with 24 mm filling thickness T inside = +20 С T outside = -20 С Alpha warm = 7.69W/m²K; Alpha cold = 25W/m²K; SMN= SMX= Uf=1.38 W/m²K MN MX A= B= C= D= E= F= G= H= I= Technical Catalogue

66 Model 2 (Uf isolines) Standard U value calculation with 44 mm filling thickness T inside = +20 С T outside = -20 С Alpha warm = 7.69W/m²K; Alpha cold = 25W/m²K; SMN= SMX= Uf=1.32 W/m²K MN MX A= B= C= D= E= F= G= H= I= Technical Catalogue 2014

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