6275-S1 PNEUMATIC DRILL OPERATING MANUAL ORIGINAL INSTRUCTIONS. P/N November 2014 Revision 1

Transcription

1 6275-S1 PNEUMATIC DRILL OPERATING MANUAL ORIGINAL INSTRUCTIONS P/N November 2014 Revision 1

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3 2014 Climax Portable Machining and Welding Systems or its subsidiaries. All rights reserved. Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, without the express prior written consent of Climax. Climax hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is prohibited. At Climax Portable Machining and Welding Systems, we value your opinion. For comments or questions about this manual or other Climax documentation, please documentation@cpmt.com. For comments or questions about Climax products or services, please call Climax or info@cpmt.com. For quick and accurate service, please provide your factory representative with the following: Your name Shipping address Telephone number Machine model Serial number (if applicable) Date of purchase Climax World Headquarters Climax Portable Machining and Welding Systems 2712 East Second Street Newberg, Oregon USA Telephone (worldwide): Toll-free (North America): Fax: info@cpmt.com Climax European Headquarters Climax GmbH Am Langen Graben Düren, Germany Telephone: +49 (0) Fax: +49 (0) info@cpmt.de P/N #####, Rev. 1 Page 1

4 CLIMAX GLOBAL LOCATIONS Page 2 Document Title

5 REVISION HISTORY Rev. no. Rev. Date Revision Description Revised Approved 1 11/6/2014 Initial release AL GH P/N #####, Rev. 1 Page 3

6 CE DOCUMENTATION Page 4 Document Title

7 SAFETY PRECAUTIONS 1 SAFETY INFORMATION HEALTH HAZARDS SAFETY ALERTS RECEIPT AND INSPECTION FEDERAL PROTECTION STANDARDS 1 INFORMATION INTRODUCTION 1 PURPOSE AND FUNCTIONS CAPABILITIES PERFORMANCE CHARACTERISTICS DESCRIPTION POWER AND UTILITY INFORMATION ENVIRONMENTAL INFORMATION LIST OF ITEMS FURNISHED ADDITIONAL ITEMS REQUIRED BUT NOT SUPPLIED TOOLS AND TEST EQUIPMENT WARRANTY INFORMATION SHIPPING AND HANDLING INSTRUCTIONS STORAGE DATA PREPARATION FOR USE 1 UNPACKING INSPECTION ASSEMBLY INSTRUCTIONS CERTIFIED INSTALLATION INSTRUCTIONS 1 INSTALLATION INSTRUCTIONS PRINCIPLES OF OPERATION 1 PRINCIPLES OF OPERATION OPERATING INSTRUCTIONS 1 CONTROLS STARTING THE MACHINE OPERATION SHUTTING DOWN THE MACHINE INTERFACING WITH THE MACHINE MAINENANCE AND SERVICING 1 MAINTENANCE AND SERVICING INSTRUCTIONS PREVENTIVE MAINTENANCE PROCEDURES AND RECOMMENDED SCHEDULES1 EQUIPMENT NEEDED CLEANING AND LUBRICATION PERFORMANCE VERIFICATION INSPECTION INSTRUCTIONS P/N #####, Rev. 1 Page 1

8 TROUBLESHOOTING MALFUNCTIONS REPAIR INSTRUCTIONS REPROGRAMMING 1 REPROGRAMMING PREPARATION FOR SHIPMENT 1 INSTRUCTIONS STORAGE 1 STORAGE INSTRUCTIONS PARTS LIST 1 PARTS LIST SPARE PARTS LIST 1 RECOMMENDED SPARE PARTS MACHINE CONFIGURATION ILLUSTRATIONS AND DIAGRAMS 1 ILLUSTRATIONS AND DIAGRAMS OVERHAUL INSTRUCTIONS 1 OVERHAUL INSTRUCTIONS Page 2 Document Title

9 TABLE OF CONTENTS 1 INTRODUCTION HOW TO USE THIS MANUAL SAFETY ALERTS GENERAL SAFETY PRECAUTIONS MACHINE-SPECIFIC SAFETY PRECAUTIONS RECEIPT AND INSPECTION3 2 OVERVIEW CONTROLS Control pendant Digital Readout (DRO) ITEMS REQUIRED BUT NOT SUPPLIED7 3 SETUP MACHINE ASSEMBLY Assemble the frame Secure the frame Install the control pendant Remove the torch Connect external systems to the AC Align the quill to the chuck Change the feed rollers Set up the wire feed system Remove the welding wire Select a torch size Install the torch Install the workpiece on the chuck Adjust the steadyrest CONFIGURE THE AC Set the welding parameters Set the welder voltage Set the wire feed rate Set the chuck rotation rate Set the torch step size Adjust the torch/workpiece clearance Set the weld starting point29 4 OPERATION OPERATION MODES31 P/N #####, Rev. 1 Page 3

10 TABLE OF CONTENTS (CONTINUED) PRE-WELD CHECKS Emergency stop check Coolant water check Apply anti-spatter WELDING Purge the quill and torch Start the weld Stop the weld Restart an interrupted weld Workpiece expansion due to heat34 5 MAINTENANCE AND TROUBLESHOOTING MAINTENANCE INTERVALS MAINTENANCE TASKS Lubricate the quill Apply anti-spatter Pre-weld checks Adjust the chain tension Chuck cleaning Torch maintenance Replace the wire liners40 6 STORAGE AND SHIPPING SHORT-TERM STORAGE LONG-TERM STORAGE SHIPPING45 APPENDIX A ASSEMBLY DRAWINGS APPENDIX B ASSEMBLY DRAWINGS APPENDIX B SCHEMATICS APPENDIX C MSDS Page 4 Document Title

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13 LIST OF FIGURES 2-1. AC5000 control pendant DRO controls and displays AC5000 multi-purpose wrench Attaching the support leg to the main rail Steadyrest installed Installing the control pendant and support arm Control cable connections Torch coupling nut and O-rings External system connections Alignment measurement example Quill tilt adjust setscrews Quill tilt lock screw Wire reel Feeding wire through the main wire feeder Wire path through the wire feeder Main feeder closed and tensioners set Auxiliary wire feeder open Feeding the Conduit wire feed controls Wire path through wire feeder Auxiliary wire feeder closed Torch connection Quill connection Installing the workpiece in the chuck Steadyrest Steadyrest slide ratcheting screws Welding parameter controls Digital Readout (DRO) radial adjustment crank DRO display and controls Remove the chain guard Remove the motor compartment cover Loosen the four socket head cap screws Press motor down Chuck jaws Chuck jaws open Conduit disconnected from the main wire feeder Conduit setscrew Flathead screw Button head screw removal Clamping nut on the gas solenoid Wire feed nipple set screw Liner at bottom of quill AC5000 shipping container C-1. AC5000 Electrical schematic (Sheet 1 of 3) C-2. AC5000 electrical schematic (Sheet 2 of 3) C-3. AC5000 electrical schematic (Sheet 3 of 3) P/N #####, Rev. 1 Page 1

14 2-1. AC5000 control pendant (10 chuck MIG control pendant shown) DRO controls and displays AC5000 multi-purpose wrench Attaching the support leg to the main rail Steadyrest installed Installing the control pendant and support arm Control cable connections Torch coupling nut and O-rings External system connections Alignment measurement example Quill tilt adjust setscrews Quill tilt lock screw Changing rollers on the main wire feeder Changing rollers on the aux. wire feeder Wire reel Feeding wire through the main wire feeder Wire path through the wire feeder Main feeder closed and tensioners set Auxiliary wire feeder open Feeding the Conduit wire feed controls Wire path through wire feeder Auxiliary wire feeder closed Torch connection Quill connection Installing the workpiece in the chuck Steadyrest Steadyrest frame vise screws Welding parameter controls Digital Readout (DRO) radial adjustment crank DRO display and controls Removing the chain guard Removing the motor compartment cover Loosen the four socket head cap screws Press motor down Chuck jaws Chuck jaws open Conduit disconnected from the main wire feeder Conduit setscrew Flathead screw Button head screw removal Clamping nut on the gas solenoid Wire feed nipple set screw Liner at bottom of quill AC5000 shipping container A-1. Chuck P/N parts list B-1. Pneumatic schematic Page 2 Document Title

15 LIST OF TABLES 2-1. DRO functions Torch size selection chart Maintenance intervals and tasks P/N #####, Rev. 1 Page 1

16 2-1. DRO functions Torch size selection chart Maintenance intervals and tasks Page 2 Document Title

17 1 CERTIFIED INSTALLATION INSTRUCTIONS IN THIS CHAPTER: MAINTENANCE INTERVALS MAINTENANCE TASKS Lubricate the quill Apply anti-spatter INSTALLATION INSTRUCTIONS Special installation instructions shall include all of the following as are applicable: requirements for foundations, large component weights, Table 1: Typical machine weight Drilling Machine Removable air motor Drilling machine and air motor Total machine with drill 24.3 lbs 15.6 lbs 39.9 lbs 54.0 lbs center of gravity, rigging diagram and rigging equipment required, ventilation, clearances, plumbing and electrical connections, mountings, wiring runs, initial lubrication and alignment. Drill: When installing drill, different types of drills will require different set up (spade vs. twist drill a spade drill will stick out the end of the drill bushing. This will have to be accounted for in the setup and the installation on the template, for example, the spade drill will require the home position to allow the tip to stick out the end of the drill bushing). P/N #####, Rev. 1 Page 1

18 Installation instructions Page 2 Document Title