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1 File In/With: N/A Supersedes SI0198 (1209) SI0198 REV 616 Service Information Equipment Affected: Small Tonnage Commercial Chiller Products DX Evaporator Gasket Replacement Procedure General: The following outlines the recommended procedure for Chiller DX Evaporator Gasket replacement. It is highly recommended that any replacement gasket be furnished per the part number in the Replacement Parts Form (Reference YORK Product Service Library). This gasket number provides the exact replacement material, thickness and design as furnished by the original equipment manufacturer along with any updates to the gasket. Failure to use the proper replacement gasket could void any existing warranty coverage. Chiller Evaporator Cooler Gasket Replacement Procedure: 1. Familiarize yourself with all of these instructions prior to proceeding. 2. Verify all refrigerant has been removed from the Cooler (Draining of the Cooler is not required). 3. Carefully remove insulation from the head bolt area to facilitate bolt and head removal, making sure to mark insulation for replacement. 4. Cut/un-sweat refrigerant lines from refrigerant head (if required). 5. Carefully remove all bolts from head being careful head does not slip out or damage bolting studs. Remove Heads. Heads are very heavy and require extreme care when being handled. Use supporting straps, slings, etc. as needed. 6. Clean off old gasket material from head, tube sheet and baffle ring (If installed). a. Peel and scrape off old gasket and adhesive (Use care NOT to gouge or mar the head surface). b. Utilize a hand scraper to remove old gasketing/adhesive. Clean all "gasket" surfaces (tube sheet, both baffle ring surfaces and head) with acetone or equivalent solvent using clean rags. c. Final surface should appear shiny and allowed to dry. 7. Verify the replacement gasket is correct. Work on this equipment should only be done by properly trained personnel who are qualified to work on this type of equipment. Failure to comply with this requirement could expose the worker, the equipment and the building and its inhabitants to the risk of injury or property damage. The instructions on this service bulletin are written assuming the individual who will perform this work is a fully trained HVAC & R journeyman or equivalent, certified in refrigerant handling and recovery techniques, and knowledgeable with regard to electrical lock out/tag out procedures. The individual performing this work should be aware of and comply with all Johnson Controls, national, state and local safety and environmental regulations while carrying out this work. Before attempting to work on any equipment, the individual should be thoroughly familiar with the equipment by reading and understanding the associated service literature applicable to the equipment. If you do not have this literature, you may obtain it by contacting a Johnson Controls Service Office. Should there be any question concerning any aspect of the tasks outlined in this bulletin, please consult a Johnson Controls Service Office prior to attempting the work. Please be aware that this information may be time sensitive and that Johnson Controls reserves the right to revise this information at any time. Be certain you are working with the latest information. Product Technical Support

2 8. Apply Adhesive a. When possible, provide an adhesive curing environment that is as close to 70 F as possible. A normal 70 F semi-curing time minimum is 2 hours with a full curing time in 24 hours. Lower temperatures will require longer curing times. Never apply adhesive below 40 F. Only apply adhesive to one side of the head (and baffle ring if installed) mating surface. When tacky, set gasket in place. Adhesive is only used to hold the gasket in place during assembly. Most refrigerants will disolve the adhesive. Note: Any excess adhesive will only increase the amount of "set" the gasket will take. The adhesive is NOT used for sealing leaks. b. Apply a thin ( ) uniform coat of 3M Scotch Grip #1357 adhesive (Loctite #380 may be substituted but requires a longer curing time) to the head surface only and allow to tack prior to mating gasket. Repeat for baffle ring gasket (If installed). "Bulb and Channel" and Flat Gaskets are NOT interchangeable. c. After surfaces are tacky, carefully place gasket on head to assure proper alignment (I.e. Gasket is centered on the head partition) and gasket fits flush to surface (No air pockets). d. Check gaskets to assure they adhere before installing head and associated parts. Allow proper semicuring time (See a above) before re-installing head with Gasket. e. Prior to re-installing, cut any unused dividers from the gasket following semi-curing, being careful not to miss-align gasket. 9. Carefully guide head/gasket and baffle ring/gasket (if applicable) back into place on the Cooler, making certain that the gasket is not disturbed. Install "new" Belleville Washers and Snug head bolts so that head does not move once in place. Belleville washers are used to displace gasket "set". Belleville Washers are required Verify you have the required quantity of "new" Belleville Washers available and correctly in place, prior to installing nuts. Use (2) washers per stud, stacked in series as follows. Where evaporator studs will NOT accomodate Bellevelle washers, or Belleville washers are NOT included, it will be necessary to re-check the torque values after 2 weeks and again at 4 weeks as a minimum. If the torque values did NOT change through the 1 month review, revisit the review monthly up to 3 months. NOTE: Concave sides of washers face the other washer. Belleville Spring Washers NOTE: 3/4 or 1 may also be required on some Evaporators Stud Dia., In. 1/2" 5/8" 3/4" 1" YORK Part Number YORK / by Johnson Controls

3 10. Torque Bolts diametrically by quadrants (Criss-Cross). Special Note: When center bolts are part of the torque scheme, always start with the center bolts from center diametrically outward (Note that Ft Lbs may vary from perimeter), then the perimeter bolts diametrically by quadrants similar to the following (Number of bolts may vary). Repeat this in the various "numbered steps" indicated in step 11. Note also that the center torque schemes may end with two repeat steps where center step number are greater than the perimeter step numbers BOLTS 3 12 BOLTS Evaporator Head Torque Information is shown in the table below Do NOT tighten bolts beyond the final step value (always review torque again after 24 hours but do not exceed maximum value). Final Torque Range Torque Step #1 Torque Step #2 Torque Step #3 Torque Step #4 Torque Step #5 Torque Step #6 Torque Step #7 Torque Final Max N/A N/A N/A N/A N/A N/A NOTE: All torque values are in foot lbs. 12. Re-torque to above specs after 24 hours, prior to evacuating, charging, and running system(s). 13. Evacuate all circuits to 500 Microns. Recharge (1) circuit and verify the vacuum holds on the other circuit(s). Repeat for other system(s) and final charge. 14. Chiller is now ready to run. 15. Reference the following tables for torque values of scroll, screw and recip chillers. YORK / by Johnson Controls 3

4 SCROLL PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS BOLT DIA YCAL0014 & RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL0040 & RP1 (202) R22 A / N/A YCAL0050 & RP1 (202) R22 A / N/A YCAL0064, 70 & RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL0014 & RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL0040 & RP1 (202) R22 A / N/A YCAL0050 & RP1 (202) R22 A / N/A YCAL0064, 70 & RP1 (202) R22 A / N/A YCAL RP1 (202) R22 A / N/A YCAL0014 & 20 YCAL0024 YCAL0030 & 34 YCAL0040, 42, 44, 50 & 60 YCAL0064, 70, 74 YCAL RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A YCAL0090, RP1 (1105) 22/407 C / N/A YCAL0114, 124, RP1 (1105) 22/407 C / N/A YCAL0014 & 20 YCAL0024 YCAL0030 & 34 YCAL0040, 42, 44, 50 & 60 YCAL0064, 70, 74 YCAL RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) RP6 (603) & RP4 (503) 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A YCAL0090, RP1 (1105) 22/407 C / N/A YCAL0114, 124, RP1 (1105) 22/407 C / N/A YCAL0043 & RP2 (601) R22 A / N/A YCAL RP2 (601) R22 A / N/A YCAL RP2 (601) R22 A / N/A YCAL RP2 (601) R22 A / N/A YCAL0117 & RP2 (601) R22 A / N/A 4 YORK / by Johnson Controls

5 SCROLL PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PROD- UCTS REFR BOLT DIA YCAL0147, 157, RP2 (601) R22 A / N/A YCAL0197, 217, RP2 (601) R22 A / N/A YCAL RP2 (601) R22 A / N/A YCAL0043 & 57 YCAL0073 YCAL0087, 107 YCAL0117, 133, 147 YCAL0157, 173 YCAL0197, 217, 237 YCAL /407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A YCAL RP2 (105) 22/407 C / N/A YCAL0317 & RP2 (105) 22/407 C / N/A YCAL RP2 (105) 22/407 C / N/A YCAL0043 & 57 YCAL0073 YCAL0087, 107 YCAL0117, 133, 147 YCAL0157, 173 YCAL0197, 217, 237 YCAL /407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A 22/407¹ B & C / N/A YCAL RP2 (105) 22/407 C / N/A YCAL0317 & RP2 (105) 22/407 C / N/A YCAL RP2 (105) 22/407 C / N/A ¹ 407C refrigerant on c design chillers only Note: For chillers not listed or incomplete, please contact product technical support for torque information Heads are very heavy and require extreme care when being handled. Do not gouge mating surfaces or bolt threads. Refer to and follow Evaporator Cooler Gasket Replacement Procedure YORK / by Johnson Controls 5

6 SCROLL PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS BOLT DIA FT LBS MIN - MAX (PE- RIMETER) YCWL0056, 64, & 84 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0094 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0104 & 118 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0132 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0156 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0177 & 198 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0240 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0290 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0345 & 395 (STD) ¹ RP1 (508) R410A A 60/ /2" N/A YCWL0064 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0074, 84, 94, 118 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0096 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0126 & 156 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0200 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0230, 345 & 425 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0260 & 300 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0385 (HE) ² RP1 (508) R410A A 60/ /2" N/A YCWL0445, 530 & 610 (HE) ² RP1 (508) R410A A 60/ /2" N/A YLAA AIR COOLED HERMETIC SCROLL YLAA RP1 (1008) R410A A & B /2" N/A YLAA RP1 (1008) R410A A & B /2" N/A YLAA RP1 (1008) R410A A & B /2" N/A YLAA0091, 101 & RP1 (1008) R410A A & B /2" N/A YLAA RP1 (1008) R410A A & B /2" N/A YLAA0135 & RP1 (1008) R410A A & B /2" N/A YLAA RP1 (1008) R410A A & B /2" N/A ¹ FOR "STANDARD" S ATED BY PIN 9 = 'S' ² FOR HIGH EFFICIENCY S ATED BY PIN 9 = 'H' Utilize a hand scraper to remove old gasketing/adhesive. Clean head gasket surface, tube sheet and baffle ring (If applicable), as well as tube sheet/baffle ring mating surface with acetone or equivalent solvent using clean rags. 6 YORK / by Johnson Controls

7 SCREW PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS BOLT DIA YCAS RP5 (900) 22/407 F / YCAS RP5 (900) 22/407 F / YCAS RP1 (900) R22 F / YCAS RP1 (900) R22 F / YCAS0250, RP3 (700) R22 F / YCAS0300, RP3 (700) R22 F / YCAS RP4 (700) R22 F / YCAS0400, RP4 (700) R22 F / YCAS RP5 (900) R22 F / YCAS RP1 (900) R22 F / YCAS RP1 (900) R22 F / YCAS0250, RP3 (700) R22 F / YCAS0300, RP3 (700) R22 F / YCAS RP4 (700) R22 F / YCAS0400, RP4 (700) R22 F / YCAS0218, 248, RP13 (202) R407 F / YCAS0288, 308, RP13 (202) R407 F / YCAS0358, 398, RP14 (202) R407 F / YCAS0218, 248, RP13 (202) R407 F / YCAS0288, 308, RP13 (202) R407 F / YCAS0358, 398, RP14 (202) R407 F / YCAS RP1 (304) R22 G / N/A YCAS RP1 (304) R22 G / N/A YCAS RP1 (304) R22 G / N/A YCAS0250, RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP3 (404) R22 G / YCAS RP6 (900) 22/407 F / YCAS RP6 (900) 22/407 F / YCAS RP2 (701) R22 F / YCAS RP2 (701) R22 F / YCAS RP8 (700) R22 F / YCAS RP2 (701) R22 F / YCAS RP2 (701) R22 F / YCAS RP8 (700) R22 F / YCAS RP4 (700) R22 F / YCAS0400, RP4 (700) R22 F / YCAS RP4 (700) R22 F / YORK / by Johnson Controls 7

8 SCREW PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS BOLT DIA YCAS0400, RP4 (700) R22 F / YCAS0288, 308, RP7 (405) R407 G / YCAS0358, 398, RP7 (405) R407 G / YCAS0218, 248, RP7 (405) R407 G / YCAS0288, 308, RP7 (405) R407 G / YCAS0358, 398, RP7 (405) R407 G / YCAS RP6 (105) 22/407 G / N/A YCAS RP6 (105) 22/407 G / YCAS RP6 (105) 22/407 G / N/A YCAS RP6 (105) 22/407 G / YCAS RP2 (204) 22/407 G / N/A YCAS RP2 (204) 22/407 G / N/A YCAS RP2 (204) 22/407 G / N/A YCAS RP8 (505) 22/407 G / YCAS0775, RP8 (505) 22/407 G / YCAS0905, RP8 (505) 22/407 G / YCAS1065, RP8 (505) 22/407 G / YCAS0373, RP2 (204) 22/407 G / YCAS RP2 (204) 22/407 G / YCAS /407 G 50 YCAS0775, RP8 (505) 22/407 G / YCAS0905, RP8 (505) 22/407 G / YCAS1065, 1135, RP8 (505) 22/407 G / YCAS RP4 (504) 22/407 G / YCAS RP4 (504) 22/407 G / YCAS RP4 (504) 22/407 G / YCAS RP4 (504) 22/407 G / Note: For Chillers not listed or incomplete, please contact Product Technical Support for torque information Apply a thin (0.10"-0.015") uniform coat of 3M Scotch Grip #1357 adhesive to the head surface only and allow to tack prior to mating gasket. 8 YORK / by Johnson Controls

9 SCREW PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS REFR BOLT DIA YCAS RP15 (202) R407 F / N/A YCAS RP15 (202) R407 F / YCAS0098, 118, RP5 (1204) 22/407 G / N/A YCAS RP5 (1204) 22/407 G / YCAS0218, 248, RP7 (405) 22/407 G / YCAS0288, 308, RP7 (405) 22/407 G / YCAS0358, 398, RP7 (405) 22/407 G / YCAS0098, 118, RP5 (1204) 22/407 G / N/A YCAS RP5 (1204) 22/407 G / YCAS0218, 248, RP7 (405) 22/407 G YCAS0288, 308, RP7 (405) 22/407 G / YCAS0358, 398, RP7 (405) 22/407 G / YCAS D SERIES (XHS SCREWS) YCAS160 (60 INSUL CIRCUM) RP1 (997) R22 D / YCAS140 (65 INSUL CIRCUM) RP1 (997) R22 D / YCAS170 THRU 266X RP1 (997) R22 D / YCAS140 (65 INSUL CIRCUM) RP1 (997) R22 D / YCAS170 THRU 266X RP1 (997) R22 D / YCAS310 THRU RP3 (198) 22/134 D / YCAS310 THRU RP3 (198) 22/134 D / YCAS410 THRU RP3 (198) 22/134 D / YCAS410 THRU RP3 (198) 22/134 D / YCWS WATER-COOLED SCREW YCWS RP1 (1102) 22/407 A & B / YCWS0180, RP1 (1102) 22/407 A & B / YCWS0220, RP1 (1102) 22/407 A & B / YCRS WATER-COOLED SCREW YCRS RP1 (1102) 22/407 A & B / YCRS0180, RP1 (1102) 22/407 A & B / YCRS0220, RP1 (1102) 22/407 A & B / Note: For chillers not listed or incomplete, please contact product technical support for torque information Belleville Washers are required Verify you have the required quantity of "new" Belleville Washers available and correctly in place, prior to installing nuts. Use (2) washers per stud, stacked in series as follows. Where evaporator studs will NOT accomodate Bellevelle washers, or Belleville washers are NOT included, it will be necessary to re-check the torque values after 2 weeks and again at 4 weeks as a minimum. If the torque values did NOT change through the 1 month review, revisit the review monthly up to 3 months. NOTE: Concave sides of washers face the other washer. YORK / by Johnson Controls 9

10 SCREW PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS BOLT DIA YCAV0157 S&P ² RP1 (808) R134 A / N/A YCAV0157 S&P ² RP1 (808) R134 A /8" N/A YCAV E&V ² RP1 (808) R134 A /8" N/A YCAV E&V ² RP1 (808) R134 A / N/A YCAV0177, 187 S&P ² RP1 (808) R134 A / N/A YCAV0177, 187 S&P ² RP1 (808) R134 A /8" N/A YCAV E&V ² RP1 (808) R134 A /8" N/A YCAV E&V ² RP1 (808) R134 A / N/A YCAV S&P ² RP1 (808) R134 A /8" N/A YCAV S&P ² RP1 (808) R134 A /8" N/A YCAV0247 E&V ² RP1 (808) R134 A / N/A YCAV0247 E&V ² RP1 (808) R134 A / N/A YCAV0267, 287 E&V ² RP3 (606) R134 A /2" N/A YCAV0267, 287 'E&V'² RP3 (108) R134 A /2" N/A YCAV0287 S&P ² RP3 (606) R134 A / N/A YCAV0287 'S&P'² RP3 (108) R134 A /2" N/A YCAV S&P ² RP3 (606) R134 A / N/A YCAV307, 357, 397 'S&P'² RP3 (108) R134 A /8" N/A YCAV0327, 357 E&V ² RP3 (606) R134 A /8" N/A YCAV327, 357 'E&V'² RP3 (108) R134 A /8" N/A YCAV0397 E&V ² RP3 (606) R134 A /8" N/A YCAV0397, 'E&V'² RP3 (108) R134 A /8" N/A YCAV0417, 'S&P'² RP3 (108) R134 A /8" N/A YCAV0417, 457 S&P ² RP3 (606) R134 A / N/A YCAV0417, 477 E&V² RP3 (606) R134 A /8" N/A YCAV0417, 477 'E&V'² RP3 (108) R134 A /8" N/A YCAV0477, 507 S&P ² RP3 (606) R134 A / N/A YCAV0477, 507 'S&P'² RP3 (108) R134 A /8" N/A YCAV RP2 (605) R134 A / N/A YCAV RP2 (605) R134 A /8" N/A YCAV RP2 (605) R134 A / N/A YCAV RP2 (605) R134 A /8" N/A YCAV RP2 (605) R134 A / N/A YCAV RP2 (605) R134 A /8" N/A YCAV RP2 (605) R134 A / N/A YCAV RP2 (605) R134 A / N/A YCAV0969 E&V ² RP3 (108) R134 A /2" N/A YCAV0969, 1039 'E&V'² RP3 (108) R134 A /2" N/A YCAV1039 S&P ² RP3 (108) R134 A / N/A YCAV1039 'S&P'² RP3 (108) R134 A /2" N/A YCAV1039 E&V ² RP3 (108) R134 A /8" N/A YCAV1139 S&P ² RP3 (108) R134 A / N/A YCAV1139, 1309, 1429 'S&P'² RP3 (108) R134 A /8" N/A YCAV1169 E&V ² RP3 (108) R134 A /8" N/A 10 YORK / by Johnson Controls

11 SCREW PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS BOLT DIA YCAV1169, 1309 'E&V'² RP3 (108) R134 A /8" N/A YCAV1309 S&P ² RP3 (108) R134 A / N/A YCAV1309 E&V ² RP3 (108) R134 A /8" N/A YCAV1429 S&P ² RP3 (108) R134 A / N/A YCAV1429 E&V ² RP3 (108) R134 A /8" N/A YCAV1429, 'E&V'² RP3 (108) R134 A /8" N/A YCAV1549 S&P ² RP3 (108) R134 A / N/A YCAV1549 E&V ² RP3 (108) R134 A /8" N/A YCAV1549, 1649, 'S&P'² RP3 (108) R134 A /8" N/A YCAV1549, 1739 'E&V'² RP3 (108) R134 A /8" N/A YCAV1649 S&P ² RP3 (108) R134 A / N/A YCAV1739 E&V ² RP3 (108) R134 A /8" N/A YCAV1739, 1829, 1909 'S&P'² RP3 (108) R134 A /8" N/A YCAV1829 S&P ² RP3 (108) R134 A / N/A YCAV1909 S&P ² RP3 (108) R134 A / N/A ² Specific designators S, P, E & V are listed on Pin #9 of the model number nomenclature (i.e. Example: YCAV0207E) Note: For chillers not listed or incomplete, please contact YORK Product Technical Support for torque information Contact YORK Technical Support on older 3 & 4 Compressor YCAV Chillers having individual Bulb & Channel replacement gaskets for direction on installing flat gaskets. Belleville Washers are required Verify you have the required quantity of "new" Belleville Washers available and correctly in place, prior to installing nuts. Use (2) washers per stud, stacked in series as follows. Where evaporator studs will NOT accomodate Bellevelle washers, or Belleville washers are NOT included, it will be necessary to re-check the torque values after 2 weeks and again at 4 weeks as a minimum. If the torque values did NOT change through the 1 month review, revisit the review monthly up to 3 months. NOTE: Concave sides of washers face the other washer. YORK / by Johnson Controls 11

12 SCREW PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS PART FORM BOLT DIA (PERIM- ETER) MIN - MAX YCIV0157 'S&P'² RP2 (208) R134 A /8" N/A YCIV 'E&V'² RP2 (208) R134 A /8" N/A YCIV0177, 187 'S&P'² RP2 (208) R134 A /8" N/A YCIV 'E&V'² RP2 (208) R134 A /8" N/A YCIV 'S&P'² RP2 (208) R134 A /8" N/A YCIV0247 'E&V'² RP2 (208) R134 A /8" N/A YCIV0267, 287 'E'² RP3 (209) R134 A /2" N/A YCIV307, 327, 357 'E'² RP3 (209) R134 A /8" N/A YCIV0590, 630, 700 'E&V'² RP1 (109) R134 A 50/ /8" N/A YCIV0600 'S&P'² RP1 (109) R134 A 50/ /8" N/A YCIV "S&P'² RP1 (109) R134 A 50/ /8" N/A YCIV0760, 800, 830 'E&V'² RP1 (109) R134 A 50/ /8" N/A YCIV0770, 840, 920, 1000 'S&P'² RP1 (109) R134 A 50/ /8" N/A YCIV0930 'E&V'² RP1 (109) R134 A 50/ /8" N/A YCIV1050, 1070, 1120 'E'² RP3 (209) R134 A /2" N/A YCIV1180, 1220, 1340, 1380, 1500 'E'² RP3 (209) R134 A /8" N/A ² Specific designators S, P, E & V are listed on Pin #9 of the Model Number Nomenclature (I.e. Example: YCAV0207E) Note: For Chillers not listed or incomplete, please contact Product Technical Support for torque information Contact YORK Technical Support on older 3 & 4 Compressor YCIV Chillers having individual Bulb & Channel replacement gaskets for direction on installing flat gaskets. PLAN VIEW Right Hand (RH) Connection Shown PLAN VIEW Left Hand (LH) Connection Shown LD YORK / by Johnson Controls

13 RECIP PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS YCA WITH ROTARY DIAL YCAY02 & YCAY RP1 (388) R22 A 60/ /2 YCAW02 & YCAV RP1 (388) R22 A 60/ /2 YCAW08 & YCAV RP1 (388) R22 A 60/ /2 YCAS08 & YCAT RP1 (388) R22 A 60/ /2 YCAZ WITH ROTARY DIAL BOLT DIA YCAZ33JD3 / YCAZ33JD RP2 (790) R22 A / N/A YCAZ44LD3 / YCAZ44JD RP2 (790) R22 A /2 YCAZ47LE3 / YCAZ47LD RP2 (790) R22 A /2 YCAZ77LE3 /YCAZ77LE RP2 (790) R22 A /2 YCAZ88ME3 / YCAZ88ME RP2 (790) R22 A YCAZ WITH KEYPAD YCAZ33JD3 / YCAZ33JD RP3 (994) R22 C 60/ / N/A YCAZ44JD RP3 (994) R22 C / N/A YCAZ44LD RP3 (994) R22 C YCAZ74LE3 / YCAZ74LD RP3 (994) R22 C 60/ YCAZ77LE3 / YCAZ77LE RP3 (994) R22 C 60/ YCAZ88ME3 / YCAZ88ME RP3 (994) R22 C 60/ YCAZ WITH KEYPAD YCAZ33BA RP4 (395) R22 A / N/A YCAZ44BA RP4 (395) R22 A / N/A YCAZ74BB RP4 (395) R22 A / N/A YCAZ77CB RP4 (395) R22 A / N/A YCAZ88DB RP4 (395) R22 A / N/A YCR REMOTE CONDENSER YCRJ RP2 (496) R22 A / YCRJ RP2 (496) R22 A / YCAR RECIP MODELS: AIR COOLED YCAR RP1 (701) R22 A / YCAR RP1 (701) R22 A / YCAR RP1 (701) R22 A / YCAR RP1 (701) R22 A / YCAR RP2 (701) R22 A / YCAR RP2 (701) R22 A / YCAR RP2 (701) R22 A / YCAR RP2 (701) R22 A / YCAJ (150 LB) RP5 (1198) R22 A / YCAJ (300 LB) RP5 (1198) R22 A / YCAJ150, RP4 (1198) R22 A / Note: For chillers not listed or incomplete, please contact product technical support for torque information YORK / by Johnson Controls 13

14 RECIP PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - COMMERCIAL PRODUCTS BOLT DIA MIN - MA YCAJ180, RP4 (1198) R22 A / YCAJ RP4 (1198) R22 A / YCAJ150, RP4 (1198) R22 A / YCAJ180, RP4 (1198) R22 A / YCAJ RP4 (1198) R22 A / YCAJ44HE RP3 (495) R22 A / YCAJ54HE RP3 (495) R22 A / YCAJ55HE RP3 (495) R22 A / YCAJ65HE RP3 (495) R22 A / YCAZ88EE RP3 (495) R22 A / N/A YCAJ76SU6 / YCAJ77SU RP1 (994) R22 A 60/ / YCAJ77SU RP1 (994) R22 A 60/ / YCAJ87AU RP1 (994) R22 A 60/ N/A 1/2 YCAJ88XU RP1 (994) R22 A 60/ N/A 1/2 YCAJ98XV RP1 (994) R22 A 60/ N/A 1/2 YCAJ99XW RP1 (994) R22 A N/A 1/2 YCAZ & J ROTARY DIAL YCAZ88MR6 / YCAJ44MR RP1 (990) R22 B 60/ / N/A YCAJ44MR6 / YCAJ55MR RP1 (990) R22 B 60/ / N/A YCAJ44ST6 / YCAJ55ST RP1 (990) R22 B 60/ / YCAJ54NS6 / YCAJ65NS RP1 (990) R22 B 60/ N/A 1/2 YCAJ55ST8 / YCAJ66ST RP1 (990) R22 B 60/ / YCAJ65ST8 / YCAJ76ST RP1 (990) R22 B 60/ / YCAJ66XT8 / YCAJ77XT RP1 (990) R22 B 60/ N/A 1/2 YCAZ & J ROTARY DIAL YCAZ88MR6 / YCAJ44MR RP2 (193) R22 B 60/ / N/A YCAJ44MR6 / YCAJ55MR RP2 (193) R22 B 60/ / N/A YCAJ44ST6 / YCAJ55ST RP2 (193) R22 B 60/ / YCAJ54NS6 / YCAJ65NS RP2 (193) R22 B 60/ N/A 1/2 YCAJ55ST8 / YCAJ66ST RP2 (193) R22 B 60/ / YCAJ65ST8 / YCAJ76ST RP2 (193) R22 B 60/ / YCAJ66XT8 / YCAJ77XT RP2 (193) R22 B 60/ N/A 1/2 YCAJ99NH RP2 (695) R22 A / YCAJ98NH RP2 (695) R22 A / YCAJ88NH RP2 (695) R22 A / YCAJ87KF RP2 (695) R22 A / YCAJ77KF RP2 (695) R22 A / YCAJ76HF RP2 (695) R22 A / YCAJ66HF RP2 (695) R22 A / YCAJ777YX6 & YCAJ777YX RP1 (1192) R22 A 50/ N/A 1/2 YCAJ878YX6 & YCAJ878YX RP1 (1192) R22 A 50/ N/A 1/2 YCAJ977YX RP1 (1192) R22 A 50/ N/A 1/2 YCAJ888ZX6 & YCAJ979ZX RP1 (1192) R22 A 50/ N/A 1/2 YCAJ999ZX6 & YCAJ999ZX RP1 (1192) R22 A 50/ N/A 1/2 Note: For chillers not listed or incomplete, please contact YORK Product Technical Support for torque information 14 YORK / by Johnson Controls

15 RECIP PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - YCWJ RECIP MODELS: WATER COOLED / REMOTE COND. BOLT DIA COMMERCIAL PRODUCTS MIN - MA YCWJ45EE / YCRJ45EO RP27 (797) R22 A 50/ / N/A YCWJ55HE / YCRJ55HO RP27 (797) R22 A 50/ / YCWJ56EE / YCRJ56EO RP27 (797) R22 A 50/ / N/A YCWJ56HF / YCRJ56HO RP27 (797) R22 A 50/ / YCWJ66HE / YCRJ66HO RP27 (797) R22 A 50/ / YCWJ66KH / YCRJ66KO RP27 (797) R22 A 50/ / YCWJ67HF / YCRJ67HO RP27 (797) R22 A 50/ / YCWJ67KH / YCRJ67KO RP27 (797) R22 A 50/ / YCWJ77KH / YCRJ77KO RP27 (797) R22 A 50/ / YCWJ78KH / YCRJ78KO RP27 (797) R22 A 50/ / YCWJ88KH / YCRJ88KO RP27 (797) R22 A 50/ / YCWJ88MH / YCRJ88MO RP27 (797) R22 A 50/ / YCWJ99MH / YCRJ99MO RP27 (797) R22 A 50/ / YCWJ99MJ / YCRJ99MO RP27 (797) R22 A 50/ / YCWZ RECIP MODELS: WATER COOLED / REMOTE COND. YCWZ33AB / YCRZ33AO RP3 (795) R22 A 50/ / N/A YCWZ44AB / YCRZ44AO RP3 (795) R22 A 50/ / N/A YCWZ47CC / YCRZ47CO RP3 (795) R22 A 50/ / N/A YCWZ77CC / YCRZ77CO RP3 (795) R22 A 50/ / N/A YCWZ88CC / YCRZ88CO RP3 (795) R22 A 50/ / N/A YCWZ88HD / YCRZ88HO RP3 (795) R22 A 50/ / YCWZ89HD / YCRZ89HO RP3 (795) R22 A 50/ / YCWZ99HD / YCRZ99HO RP3 (795) R22 A 50/ / YCWZ ROTARY DIAL (PRE1990 / AFTER 1990 NOMEN.) YCWZ16JP / YCWZ33JJ RP1 (690) R22 A 50/ / N/A YCWZ18JN / YCWZ44JK RP1 (690) R22 A 50/ / N/A YCWZ22JN / YCWZ47JK RP1 (690) R22 A 50/ / N/A YCWZ26JL / YCWZ77JM RP1 (690) R22 A 50/ / N/A YCWZ28LL / YCWZ88LM RP1 (690) R22 A 50/ /2 YCWZ28RJ / YCWZ88RP RP1 (690) R22 A 50/ /2 YCRZ YCRZ16JO / YCRZ33JO RP1 (690) R22 A 50/ / N/A YCRZ18JO / YCRZ44JO RP1 (690) R22 A 50/ / N/A YCRZ22JO / YCRZ47JO RP1 (690) R22 A 50/ / N/A YCRZ26JO / YCRZ77JO RP1 (690) R22 A 50/ / N/A YCRZ28LO / YCRZ28LO RP1 (690) R22 A 50/ /2 YCRZ28RO / YCRZ88RO RP1 (690) R22 A 50/ /2 YEAJ RECIP MODELS: 50 / 60 YEAJ777PX6 / YEAJ777PX RP2 (496) R22 A 50/ / YEAJ878PX6 / YEAJ977PX RP2 (496) R22 A 50/ / YEAJ888RX6 / YEAJ979RX RP2 (496) R22 A 50/ / YEAJ999RY6 / YEAJ999RX RP2 (496) R22 A 50/ / Note: For chillers not listed or incomplete, please contact product technical support for torque information YORK / by Johnson Controls 15

16 RECIP PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - BOLT DIA COMMERCIAL PRODUCTS YEAJ77HU7 / YEAJ76HU RP3 (396) R22 A 50/ / YEAJ87HU7 / YEAJ77HU RP3 (396) R22 A 50/ / YEAJ97KU7 / YEAJ87KU RP3 (396) R22 A 50/ / YEAJ98MU7 / YEAJ88MU RP3 (396) R22 A 50/ / YEAJ99MU7 / YEAJ98MV RP3 (396) R22 A 50/ / YEAJ99MW9 / YEAJ99MW RP3 (396) R22 A 50/ / YDAJ RECIP MODELS: 50 / 60 YDAJ87HU7 / NA RP2 (696) R22 A 50/ / YDAJ97KU7 / YDAJ87KU RP2 (696) R22 A 50/ / YDAJ98MU7 / YDAJ88MU RP2 (696) R22 A 50/ / YDAJ99MU7 / NA RP2 (696) R22 A 50/ / YDAJ99MW9 /YDAJ99MW RP2 (696) R22 A 50/ / YDAJ RECIP MODELS: 50 / 60 YDAJ87SU7 / NA RP1 (1192) R22 A 50/ / YDAJ97AU7 / YDAJ87AU RP1 (1192) R22 A 50/ /2 YDAJ98XU7 / YDAJ88XU RP1 (1192) R22 A 50/ /2 YDAJ99XU7 / YDAJ89XW RP1 (1192) R22 A 50/ /2 YCA ROTARY DIAL (OLD NOM.) YCAQ10 & YCAR RP25 (491) R22 D 50/ /2 YCAM12 & YCAN RP25 (491) R22 D 50/ /2 YCAK14 & YCAL RP25 (491) R22 D 50/ /2 YCAI16 & JCAJ RP25 (491) R22 D 50/ / YCAG18 & YCAH RP25 (491) R22 D 50/ /2 YCAJ65G18 & YCAJ66G RP25 (491) R22 D 50/ /2 LCHA RP1 (273) R22 N/A LCHA RP4 (273) R22 N/A YCHA 100 THRU RP15 (585) R22 B 50/ /2 YCW & YCR ROTARY DIAL YCWK11 / YCWL RP25 (489) R22 D 50/ /2 YCRK00 / YCRL RP25 (489) R22 D 50/ /2 YCWM13 / YCWN RP25 (489) R22 D 50/ /2 YCRM00 / YCRN RP25 (489) R22 D 50/ /2 YCWU19 / YCWU RP25 (489) R22 D 50/ /2 YCRU00 / YCRV RP25 (489) R22 D 50/ /2 YCWQ15 / YCWR RP25 (489) R22 D 50/ /2 YCRQ00 / YCRR RP25 (489) R22 D 50/ /2 YCWS17 / YCWT RP25 (489) R22 D 50/ /2 YCRS00 / YCRT RP25 (489) R22 D 50/ /2 Note: For chillers not listed or incomplete, please contact product technical support for torque information 16 YORK / by Johnson Controls

17 RECIP PRODUCT EVAPORATOR HEAD REQUIREMENTS - SMALL TONNAGE S - YCA ROTARY DIAL BOLT DIA YCAQ10, YCAR11, YCHA RP20 (388) R22 C /2 YCAM12, YCAN13, YCHA RP20 (388) R22 C /2 YCAK14, YCAL15, YCHA RP20 (388) R22 C /2 COMMERCIAL PRODUCTS YCAI16, JCAJ17, YCHA RP20 (388) R22 C / YCAG18, YCAH19, YCHA RP20 (388) R22 C /2 YCA ROTARY DIAL LCH, YCW, YCR LCH130W, YCWK11, YCWK RP2 (388) R22 C 50/ /2 LCH130A, YCRK00, YCRL RP2 (388) R22 C 50/ /2 LCH150W, YCWM13, YCWN RP2 (388) R22 C 50/ /2 LCH150A, YCRM00, YCRN RP2 (388) R22 C 50/ /2 LCH175W, YCWU19, YCWV RP2 (388) R22 C 50/ /2 LCH175A, YCRU00, YCRV RP2 (388) R22 C 50/ /2 LCH200W, YCWQ15, YCWR RP2 (388) R22 C 50/ /2 LCH200A, YCRQ00, YCRR RP2 (388) R22 C 50/ /2 LCH230W, YCWS17, YCWT RP2 (388) R22 C 50/ /2 LCH230A, YCRS00, YCRT RP2 (388) R22 C 50/ /2 Note: For chillers not listed or incomplete, please contact product technical support for torque information YORK / by Johnson Controls 17

18 THIS PAGE INTENTIONALLY LEFT BLANK. 18 YORK / by Johnson Controls

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