CABLE ROOFS. Stéphane JOYE. 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE 2010

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1 CABLE ROOFS Stéphane JOYE 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE 2010

2 Content 1. Cable roofs structures 2. Cable technologies 3. Clamps 4. Anchorages 5. Methods Minsk Arena, Biellorussia (2008) New Delhi Stadium, India (2010) BC Place Stadium, Canada (2011) 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

3 1. Cable roof Structures Stadium roofs Minsk Arena New Delhi Stadium BC Place Stadium 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

4 1. Cable roof Structures Minsk Arena Central node 7 strand cable 27 strand cable Struts (steel tubes) 120 m Crossing cables 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

5 1. Cable roof Structures New Delhi Stadium Compression ring Roof Stabilizing cable (13st) Mast Supporting cable (25st) Compression Ring P Collars T T 130 m New Delhi STadium 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

6 1. Cable roof Structures BC Place Stadium Mast Roof Upper Suspension cable (2xØ90) Central Node Hangers (Ø18 to Ø36) Back stays (2x72T15) Tension ring (10xØ125) Lower Stabilizing i cables (2xØ70) Compression ring beam 260m BC Place Stadium 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

7 1. Cable roof Structures Characteristics Elements : Avantages: Roof Supporting suspension cable Hangers / compression masts Stabilizing cables Compression ring (tension Rings) Very large span without supports Light structure Aesthetics 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

8 2. Cable technologies Prefabricated Cables Spiral strand or Locked Cables Compactness Clamp ability Installation drawbacks heavy cable large anchorage (big jacks) Poor durability rust in the cable high maintenance cost (paint) low fatigue resistance (100 MPa) Spiral strand cables Z shaped wire Locked coil cables 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

9 2. Cable technologies Multi strand cables : Cohestrand Durability requirement & Similarity with suspended bridges lead Freyssinet to propose a Cohestrand solution : 7 high grade steel wires Hot dip galvanisation Resin filling around and withhin strand ensuring full bond of sheath on strand (7MPa) Full-bonded HDPE coating (patented) Avantages: Sliding forces are transmitted from the HPED duct to the strand steel through the resin High fatigue performance Corrosion protection : Double layer corrosion protection Continuity of the protection all along the cables Strand by strand installation 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

10 3. Clamps Collars Mast Cohestrand Cast iron frame PA shims F F Cohestrand Cohestrand F MAST triangles inserts Continuity of the corrosion protection through the collar Plastic / Plastic tightening 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

11 3. Clamps Deviation «saddle» Target : Accomodates angle variations of the cables while limiting the flexural stresses Principle of saddle clamps : Impose a acceptable radius of curvature of the cables 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

12 4. Anchorages Classic Classic anchorages (bloc and bearing plate) : In compression ring In central node 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

13 4. Anchorages Fork Fork anchorages : In compression ring On central node In tension ring cables On masts 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

14 5. Methods Ph 1 : Prefabrication Cable prefabrication bench Strand marking Prefabrication bench Storage Marking and unsheathing 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

15 5. Methods Ph.2 : Clamp Connections Clamp connection with precurved cable Clamp installation Strand bundle compaction Stade de Minsk Pre-tightening 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

16 5. Methods Ph.3 : Launching Cable launchin with mast installation Cable net launching 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

17 5. Methods Ph.3 : Launching Initial ref. strand launching and adjustment (sag) Strand launching 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

18 5. Methods Ph.3 : Lifting Lifting of prefabricated cable net 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

19 5. Methods Ph.4 : Separation and mast installation 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

20 5. Methods Ph.5 :Stressing Fabrication at length > (Adjustment t at sag if possible) > (Pre-load : Central node release) > Application of roof load 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

21 Thank You 1 st SOLETANCHE BACHY & FREYSSINET MEETING - PARIS - 10 JUNE

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