2M Hermetic General Information. Why 2M Hermetic? GHEC 81. Amphenol s 2M Micro38999 Connector Series The New Aerospace Standard. Page Guide.
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- Barry Egbert Parrish
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1 2M General Information Amphenol s 2M Micro38999 Connector Series The New Aerospace Standard Averaging less than half the size and weight of their ancestors, Amphenol s 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn t mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: Amphenol s 2M the only connector you ll ever need. Micro38999 Page Guide 2M805 Order... G-82 Flange Mount... G-83 Solder Mount... G-84 Jam Nut... G-85 2M804 Order... G-86 Rear Panel Jam... G-87 Front Panel Jam... G-88 2M803 Order... G-89 Flange Mt. Jam... G-90 2M801 Order... G-91 Jam Nut... G-92 Square Flange... G-93 Weld Mount... G-94 Why 2M? 2M Series of Receptacles provide superior sealing of 1x10-7 ccsecond helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and nickel iron alloy contacts. 2M Contact Amphenol Aerospace for more information at
2 Amphenol Amphenol 2M805 Tri-Start Receptacle Ordering Guide for 2M M805 Series of Receptacles provide superior sealing of 1x10-8 ccsecond helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M805 FEATURES INCLUDE: Low profile shells for minimum box protrusion Standoffs for PC Board washout Non-removable PC andor Solder cup contacts Sealing SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M Z C A Example Part Number 1. SERIES 2. SHELL SIZE 3. SERVICE CLASS Desciption Material 2M Receptacle -02 Square Flange -03 Weld Mount (only available in Z1 Finish) -07 Jam Nut for Rear Panel Mounting Receptacle STAINLESS STEEL Z1 ZL Passivated Nickel Plated 4. SHELL SIZE-INSERT ARRANGEMENT 5. CONTACTS 6. KEYING See Table on pages 7-20 A B P Pin- Solder Cup A C H Pin-PC Tail Pin, Solder Cup- Without Interfacial Seal B C 230 D A B Y Pin, PC Tail- Without Interfacial Seal Receptacle View Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal. Please contact the factory for availability on the interfacial seal. 82 Contact Amphenol Aerospace for more information at
3 2M805 Tri-Start Flange Mount 2M Micro M B BSC C DIA MAX MAX 1.52 PC TAIL CONTACT A SQ 4X D DIA. G DIA. F DIA. E THREAD SOLDER CUP CONTACT RED BAND INDICATES FULL MATE MAX PANEL THICKNESS A Sq. B BSC. C Dia. D Dia. F Dia. ±.003 ±.08 E Threads P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A G PC Tail Dia. # #2020HD Contact Amphenol Aerospace for more information at
4 2M805 Tri-Start Solder Mount 2M M MAX MAX PC TAIL CONTACT A DIA. D DIA. C DIA. B THREAD RED BAND INDICATES FULL MATE MAX PANEL THICKNESS SOLDER CUP CONTACT A Dia. C Dia. B Threads D PC Tail Dia P-.3L-TS-2A # P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A P-.3L-TS-2A #2020HD Contact Amphenol Aerospace for more information at
5 2M805 Tri-Start Jam Nut 2M Micro M MAX MAX PC TAIL CONTACT G DIA. E DIA. B FLAT D THREAD RED BAND INDICATES FULL MATE F THREAD MAX PANEL THICKNESS SOLDER CUP CONTACT C FLAT TYP A DIA. A Dia. B Flat C Flat E Dia. D Threads F Threads P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A P-.3L-TS-2A UN-2A G PC Tail Dia. # #2020HD A FLAT B DIA. PANEL CUTOUT FOR JAM NUT A Flat B Dia Contact Amphenol Aerospace for more information at ±.002 ± 0.05 ±.005 ±
6 Amphenol Amphenol 2M804 Push-Pull Receptacle Ordering Guide for 2M M804 Series of Receptacles provide superior sealing of 1x10-8 ccsecond helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M804 FEATURES INCLUDE: Low profile shells for minimum box protrusion Standoffs for PC Board washout Non-removable PC andor Solder cup contacts Sealing SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M Z P A Example Part Number 1. SERIES 2. SHELL SIZE 3. SERVICE CLASS Desciption Material 2M Receptacle with Printed Circuit Board Contacts or Solder Cup Contacts. -00 Jam Nut for Front Panel Mounting -07 Jam Nut for Rear Panel Mounting Receptacle STAINLESS STEEL Z1 ZL Passivated Nickel Plated 4. SHELL SIZE-INSERT ARRANGEMENT 5. CONTACTS 6. KEYING See Table pg 7-20 A B P Pin- Solder Cup A C Pin-PC Tail B H Y Pin, Solder Cup- Without Interfacial Seal Pin, PC Tail- Without Interfacial Seal C 230 D A B Receptacle View Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal. Please contact the factory for availability on the interfacial seal. 86 Contact Amphenol Aerospace for more information at
7 2M804 Push-Pull Rear Panel Jam Nut 2M Micro M MAX MAX G DIA. A DIA. C FLAT PC TAIL E F CONTACT DIA. DIA. SOLDER CUP D THREAD MAX PANEL THICKNESS.817 ±.015 A Dia. C Flat E Dia. F Dia. D Thread UN-2A G PC Tail Dia # #2020HD A FLAT B DIA. JAM NUT PANEL CUTOUT A Flat B Dia. Contact Amphenol Aerospace for more information at ±.002 ± 0.05 ±.005 ±
8 2M804 Front Panel Jam Nut 2M M MAX MAX PC TAIL CONTACT F DIA. A DIA. C DIA. SOLDER CUP E FLAT MAX PANEL THICKNESS B THREAD A Dia. C Dia. E Flat. B Thread UN-2A F PC Tail Dia # #2020HD A FLAT B DIA. JAM NUT PANEL CUTOUT A Flat B Dia. 88 Contact Amphenol Aerospace for more information at ±.002 ± 0.05 ±.005 ±
9 Amphenol Amphenol 2M803 Ordering Guide for 2M Receptacles Micro M803 Series of Receptacles provide superior sealing of 1x10-8 ccsecond helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M803 FEATURES INCLUDE: Low profile shells for minimum box protrusion Standoffs for PC Board washout Non-removable PC andor Solder cup contacts Sealing SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M Z1 6-7 P A Example Part Number 1. Series Service Class Desciption Material 2M Receptacles with PCB Contacts or Solder Cup Contacts -02 Flange Mount -07 Jam Nut STAINLESS STEEL Z1 ZL Passivated Nickel Plated 4. -Insert Arrangement 5. Contacts 6. Keying See Table pg 7-20 A B P Pin- Solder Cup N (NORMAL) C Pin-PC Tail X H Y Pin, Solder Cup- Without Interfacial Seal Pin, PC Tail- Without Interfacial Seal Y 230 Z Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal. Please contact the factory for availability on the interfacial seal. A B Receptacle View Contact Amphenol Aerospace for more information at
10 2M803 Flange Mount and Jam Nut 2M and -07 2M A MAX PLCS MAX D DIA. J DIA. C REF B BSC 4 X STANDOFF SOLDER CUP 45º.370 ±.015 G DIA. 2M MAX MAX F FLAT D DIA. J DIA. SOLDER CUP E FLATS H THREAD 4 X STANDOFF MAX PANEL THICKNESS.405 ±.015 A Max. B BSC. C Ref. D Dia. E Flats F Flat G Dia. mm mm H Thread 90 Contact Amphenol Aerospace for more information at J PC Tail Dia UNEF-2A UNEF-2A UN-2A # #2020HD UN-2A UN-2A UN-2A UN-2A UN-2A 15 NA NA NA NA NA NA UN-2A
11 Amphenol Amphenol 2M801 Ordering Guide for Receptacle 2M Micro M801 Series of Receptacles provide superior sealing of 1x10-8 ccsecond helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M801 FEATURES INCLUDE: Low profile shells for minimum box protrusion Standoffs for PC Board washout Non-removable PC andor Solder cup contacts Sealing SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M Z1 6-7 P A Example Part Number 1. SERIES 2. SHELL SIZE 3. SERVICE CLASS Desciption Material 2M Receptacles with Printed Circuit Board Contacts or Solder cup contacts -02 Flange Mount -03 Weld Mount (only available is Z1 finish) -07 Jam Nut STAINLESS STEEL Z1 ZL ZB Passivated Nickel Plated Stainless Steel with Olive Drab Cadmium Finish 4. SHELL SIZE-INSERT ARRANGEMENT 5. CONTACTS 6. KEYING See Table pg 7-20 A B P Pin- Solder Cup A (NORMAL) C Pin-PC Tail B H Y Pin, Solder Cup- Without Interfacial Seal Pin, PC Tail- Without Interfacial Seal C 230 D E F 210 Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. A B Receptacle View Contact Amphenol Aerospace for more information at
12 2M801 Jam Nut Connector 2M M MAX MAX PANEL THICKNESS MAX PC TAIL B FLAT G DIA. F DIA. A DIA. C FLAT D THREAD.025 E THREAD SOLDER CUP RED BAND INDICATES FULL MATE A Dia. B Flat C Flat UN-2A F Dia. D Thread E Thread G Dia. Tail Dia P-.1L-2A # P-.1L-2A P-.1L-2A P-.1L-2A P-.1L-2A #2020HD P-.1L-2A P-.2L-2A P-.2L-2A P-.2L-2A P-.2L-2A PANEL CUTOUT A Flat B Dia. A FLAT 92 Contact Amphenol Aerospace for more information at B DIA. ±.002 ± 0.05 ±.002 ±
13 2M801 Dual-Start ACME Threads Square Flange Connector 2M Micro M B BSC C DIA MAX MAX PC TAIL A SQ G DIA. F DIA. 4X D DIA. E THREAD RED BAND INDICATES FULL MATE.025 SOLDER CUP.100 (2.54) MAX PANEL THICKNESS.360 ±.015 A SQ. B BSC C Dia. D Dia. F Dia. ±.003 ± 0.08 E Thread G. Dia. Tail Dia P-.1L-2A # P-.1L-2A P-.1L-2A P-.1L-2A P-.1L-2A #2020HD P-.1L-2A P-.2L-2A P-.2L-2A P-.2L-2A P-.2L-2A A DIA. C DIA. ± B BSC PANEL CUTOUT Contact Amphenol Aerospace for more information at A Dia. B BSC C Dia
14 2M801 Dual-Start ACME Threads Weld Mount Connector 2M M A DIA. VIEW A MAX MAX PC TAIL. 0 E DIA. C DIA. B THREAD RED BAND INDICATES FULL MATE SOLDER CUP MAX PANEL THICKNESS D DIA VIEW A (SIZE 5 AND 6 ONLY) PANEL CUTOUT A Dia C Dia. D Dia. Panel Cutout B Thread P-.1L-2A P-.1L-2A P-.1L-2A P-.1L-2A P-.1L-2A G. PC Tail Dia. # #2020HD P-.1L-2A P-.2L-2A P-.2L-2A P-.2L-2A P-.2L-2A Contact Amphenol Aerospace for more information at
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