Quick Assembly Barbecue Assembly Manual
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1 Quick ssembly arbecue ssembly Manual (G31501) Propane 1 YER LIMITED WRRNTY RED ND SVE MNUL FOR FUTURE REFERENCE. If pre-assembled, leave this manual with unit for consumer s future reference. For product inquiries, parts, warranty and troubleshooting support, please call Manual Revision #: PD
2 HRDWRE PCK HEVY RTICLE NEEDS 2 TO LIFT THIS MNUL MUST REMIN WITH THE PRODUCT T LL TIMES TOOLS NEEDED FOR SSEMLY #2 Phillips screwdriver (long and short) ¼ Slotted screwdriver (long and short) djustable wrench Pliers efore assembling the barbecue, read these instructions carefully. ssemble the barbecue on a flat, clean surface. Grill is heavy. You should have at least two people assemble the barbecue together. Notes: Do not fully tighten all the nuts during this initial stage. KEY # DESCRIPTION PRT NUMER QUNTITY 1 NO.10-24UNC 13 Screw /4-20UNC 65 Screw /4-20UNC 13 Screw Fiber Washer G /4-20UNC Shoulder Screw G Wing Nut,1/4-20UNC Fibre Washer, for Handle G Wheel olt Washer G Hinge pin G Fiber Washer C G Wheel olt Washer G To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at CUTION Sharp edges. Wear gloves when assembling your grill. CUTION Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTLLER OR SSEMLER/CONSUMER This manual should be kept with the Q at all times. WRNING Failure to follow all of the Manufacturer s instructions could result in hazardous fires, explosions, property damage, or serious personal injury or even death. Follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. Do not try to light this barbecue without reading the Lighting Instructions section of this manual. DNGER 1. If you smell Gas: a. Shut off gas to the appliance b. Extinguish any open flame c. Open lid d. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department 2. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. 3. n LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. 4. Requires two people to complete the assembly process. 5. eware of sharp edges. Caution: Sheet metal can cause injury. Wear gloves when installing the grill NO.10-24UNC 13 Screw X 6 ¼ -20UNCX65 Screw X Fiber Washer X Fiber Washer, for Handle Fiber Washer C 1/4-20UNC Shoulder Screw Wheel olt Washer Wheel olt Washer 9 ¼ -20UNCX13 Screw Wing Nut,1/4-20UNC Hinge pin THIS RECUE IS FOR OUTDOOR USE ONLY CONTCT CLL CENTRE IF NY PRTS RE MISSING
3 PRTS LIST (PROPNE) FOR (G31501) EXPLODED DIGRM (PROPNE) FOR (G31501) KEY # QUNTITY DESCRIPTION PRT NO. 1 Top lid assembly G Thermometer G C 2 Fibre washer G D 1 Lid handle G E 2 Screw for top lid G F 2 Lid bumpers, back G G 2 Lid bumpers, front G EF F G E C D 1 urner box assembly G Cooking grate G C 1 Flame tamer G D 1 Warming rack G E 1 Main urner G F 1 Collector box G G 1 Main burner electrode G H 1 Heat shield G E EC ED EE H F G E D C C 1 Control Panel G C 3 Control knob G CC 1 Ignitor G CD 1 Manifold G CE 1 Side burner valve G CF 1 Side burner metal hose G CG 1 Side burner orifice G CH 1 Regulator G CI 1 Grease cup hook G CJ 1 Grease cup G Cart leg (1) G Cart leg (1) G Cart leg (2) G Cart leg (2) G Cart leg (3) G Cart leg (3) G Cart leg (4) G Cart leg (4) G D 1 Right end cap G D 2 Wheel G DC 1 Left end cap G DD 1 Wheel axle G DE 1 Gas tank support G DF 1 ack brace G DG 1 Front panel G DH 2 Tank exclusion G DI 1 Match holder G DE D DI DC 4 DD D CC C DH C CH DF DG 1 CF CG CE 1 CD 3 3 F1 D HRDWRE KIT F2 CI CJ SSEMLY MNUL E F3 CRE ND SFETY MNUL E 1 Side shelf, right G E 1 Side burner table, left G EC 1 Side burner drip pan G ED 1 Side burner G EE 1 Side burner electrode G EF 1 Side burner cooking grate G F1 1 Hardware pack G F2 1 ssembly manual G315-M F3 1 Safe use and care manual G207-M
4 SSEMLY INSTRUCTIONS SSEMLY INSTRUCTIONS Note: Each cart leg has a number that can be referenced in the diagrams. a. ttach Cart legs 1 and 1 and 2 and 2 to the Right end cap (D) and Left end cap (DC). (Figure ) 3 4 Note: Each cart leg has a number that can be referenced in the diagrams. a. ttach Cart legs 3 and 3, and 4 and 4, to the Right end cap (D) and Left end cap (DC). (Figure ) 1 DG DF b. Mount the ack brace (DF) onto the preassembled screws attached to Cart legs 3 and 4, and tighten b. Mount the Front panel (DG) onto the preassembled screws attached to Cart legs 1 and 2, and tighten. D DC DC ack view D c. ttach ack brace (DF) to Cart legs 3 and 4. (Figure ) ack view c. ttach Front panel (DG) to Cart legs 1 and 2. (Figure ) 1 4 DF 1 DG YOU ssemble the Wheels (D) to the left end cap (DC) using the Wheel axle (DD). WILL NEED: D DC D 11 DD 4 5
5 SSEMLY INSTRUCTIONS SSEMLY INSTRUCTIONS 4 Position and assemble the Top Lid () and urner box () to Cart legs 1 and 2. (Figure and ). 5 ssemble the urner box assembly () to Cart legs 3 and ack View 2 X 4 6 ssemble the Right side shelf (E) to Cart legs 1 and 3. (Figure and ) 4 E Front view 3 WRNING To fold the side shelf, pull out and fold down. To use as a table, fold up and push in towards the burner box to lock in position
6 SSEMLY INSTRUCTIONS SSEMLY INSTRUCTIONS 7 E a. Mount the Left side shelf (E) onto the preassembled screws located on the burner box (). 9 a. Remove the side burner (ED) wing nut. Position the side burner (ED) through the opening in the side burner drip pan (EC). ED NOTE: Make sure the side burner (ED) engages the side burner orifice (CG), and assemble. CG E b. Tighten the pre-assembled screws located on the urner box (). (Figure ) EF b. Place the side burner cooking grate (EF) into position on the side burner drip pan (EC). ED c. ssemble the urner box () to the Left side shelf (E). (Figure C) EC E CH c. ttach the side burner electrode (EE) to the metal clip on the Ignitor (CC). C 8 E Unscrew the nut from the Side burner metal hose (CF). Position the side burner metal hose (CF) through the opening in the bracket, located under the left side burner table (E), and secure using the nut. ED EE CG CF CC 8 9
7 SSEMLY INSTRUCTIONS SSEMLY INSTRUCTIONS a. Position the flame tamer (C) into the burner box assembly (). D 2 2 ssemble the top lid handle (D) to the top lid assembly (). C b. Position the cooking grates () into the burner box assembly () ssemble the thermometer () to the top lid () Stationary Wire D Pivot Legs To assemble the Warming rack (D), insert the stationary wire into the holes on the sides of the top lid assembly (). Insert warming rack pivot legs into the holes on the inside of the urner box assembly (), as shown. ttach the Gas tank support (DE) to Cart legs 2 and 4. DE
8 SSEMLY INSTRUCTIONS SSEMLY INSTRUCTIONS 14 Place the control knobs (C) onto the stems of the valve assembly (CD), located on the control panel (C). 15 DF a. ttach the Tank exclusion-1 (DP) to Cart leg 1 and the ack brace (DF). (Figure and ) CD DH C C 1 Right side view DN DH 1 Close up DG b. ttach the Tank exclusion-2(dh) to Cart leg 3 and the Front panel (DG). (Figure C) DH 3 Right side view 12 13
9 SSEMLY INSTRUCTIONS 16 Hook the grease cup hook (CI) to the bottom of the burner box assembly (), as shown. Place the grease cup (CJ) into the grease cup hook (CI). CI CJ CUTION Failure to assemble grease cup hook and grease cup will cause hot grease to drip from the bottom of the Q burner box, with the risk of fire, property damage, or personal injury. ack view 17 DE Mount the propane tank into the grooves provided on the left end cap (DC). ttach the gas tank support (DE) to the propane tank, as shown. TTENTION LP Cylinder is sold separately. Use only LP tanks that are equipped with an OPD (Overfill protection device). Fill and Leak check before attaching to the Q hose and regulator. See Safe Use and Care Manual, leak test procedure for more information 14
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