Operations Manual. Please Retain for Future Use.

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1 LS VR Manual Vert _Layout 1 4/3/13 10:24 AM Page 1 Model # LS01 ADA Compliant The Original One-At-A-Time Lid Dispenser Dispenses More Kinds of Lids - dispenses more cold drink, hot drink, tabbed, slotted, dome, gourmet coffee, contoured, soup cup, and flat lids than any other single lid dispenser. Dispenses More Kinds of Lids - dispenses more cold drink, hot drink, tabbed, slotted, dome, gourmet coffee, contoured, soup cup, and flat lids than any other single lid dispenser. See section two for helpful loading tips to ensure your LidSaver performs consistently and reliably for years to come. Operations Manual. Please Retain for Future Use. THANK YOU LIDSAVER OPERATIONS MANUAL INDEX Thank you for purchasing the LidSaver Single lid dispenser. Vollrath is confident the LidSaver will serve you well for years to come. The LidSaver and every Vollrath product comes with a one year no questions asked guarantee. For any questions regarding the LidSaver please contact Vollrath at or visit LID CHANGES Each LIDSAVER is factory set to dispense a particular lid style. If you should change lid manufacturers or sizes, Vollrath offers lid change out kits that are easy to install Installation Operation Maintenance Trouble Shooting Parts List Warranty and Assistance Features LSCO Adapter Kit

2 LS VR Manual Vert _Layout 1 4/3/13 10:24 AM Page 2 1 LIDSAVER IN-COUNTER INSTALLATION INSTRUCTIONS 3. TOOLS NEEDED FOR INSTALLATION #2 Phillips Screw Driver Drill.125" -.136' Drill Bit (#8 PILOT HOLE) Saber Saw or Hand Router Cabinet Cut-Out Template (provided) (4) #8 x 1.00" Round Head Wood Screw (provided) INSTALLATION 1. Using the supplied "Cabinet Cut-Out Template" cut the LidSaver tube hole and drill four (4) mounting screw pilot holes in the cabinet (figure 1). 2. Unhook door springs (2) from door using a screw driver or pliers. 3. Remove four (4) " Screws" from the LidSaver (figure 2 below right). 4. Remove LidSaver housing by pulling forward and allowing the housing to flex around the side edges of the open door (figure 3 right). 5. Mount the LidSaver Cup-Lid Dispenser into your cabinet using the four (4) #8 round head wood screws provided (figure 4). 6. Replace the LidSaver housing as described in steps #3 and #2 above. 7. Hook door springs (2) on door using screw driver or pliers. 8. Load LidSaver with correct lids. 1. housing screws woodscrews housing 2 LIDSAVER OPERATIONS Please apply the following tips to insure peak performance from your LidSaver single cup lid dispenser. Due to manufacturing defects, damaged lids or poorly stacking lid types, reliability of your LidSaver may be less than 100%. Under these rare conditions your customer is still able to easily retrieve a lid. 1. Before loading lids, check your lids to be sure they match the manufacturer and lid number noted on the lid plate label. 2. Flake lids prior to loading to separate any lids pressed together during packaging. 3. Cup lids must be loaded with the top of the lid stack facing forward. 4. If tabbed lids are being used, orient all lid tabs either up (12:00) or down (6:00) to avoid interference with lid claws.

3 LS VR Manual Vert _Layout 1 4/3/13 10:24 AM Page 3 3 LIDSAVER MAINTENANCE Your LidSaver single cup lid dispenser does not require any special maintenance beyond cleaning. To insure the maximum life of this product cleaning regularly inside and out using a cotton cloth and mild soapy water (dish soap). Lubrication of door pivots as noted below is recommended periodically. Cleaning Instructions: 1. Remove all lids from LidSaver dispenser 2. Unhook door springs (2) from door using a screw driver or pliers 3. Remove LidSaver (refer to installation instructions) 4. Wipe down all exposed surfaces with a cotton cloth and warm soapy water. 5. Saturate each Pager Assembly with warm soapy water several times. Flex flipper portion of pager as your cleaning to insure flippers operate freely. 6. While pushing Piston to the back of the tube, wipe down bottom of tube to keep piston operating freely. 7. Spread a small amount of thick-bodied lubricant (Food Grade Silicone, Vaseline, etc.) to each of the two (2) door pivot points. Apply lubricant with the door fully open and also underneath with the door in a closed position. Apply a small amount of lubricant to each housing screw prior to installing. 8. Replace LidSaver (refer to installation instructions) 9. Hook door springs (2) on door using screw driver or pliers 4 TROUBLE SHOOTING 6. Trouble Shooting: Refer to this chart to determine possible reasons for LidSaver malfunction. Contact Vollrath at for any additional support necessary. More than one lid releases when opening door. Possible Causes: Your lid may be incorrect for settings provided. Solution: Read label on lid plate. If this does not match your lids, order a Lid Change Kit to reset Lidsaver for your new lid. Possible Causes: LidSaver may be overfilled with lids. When lids are compressed too tightly from overstocking they will not dispense well. Instruct staff to not overstock lids. Solution: Remove lids and flake the stack. Avoid overstocking lids when loading. Possible Causes: Pager flipper not returning to proper working position after loading lid stack. Solution: Using warm soapy water thoroughly saturate pager and flipper until flipper operates freely. Possible Causes: Pager not securely fastened down. Solution: Grasp each Pager to see if any are loose and allow movement within their adjustment slot. Order a Tune-up Kit from Vollrath to set these components accurately. One lid does not release consistently when opening door. Possible Causes: Your lid may be incorrect for settings provided Solution: Read label on lid plate. If this does not match your lids, order a Lid Change Kit for your specific lid to reset LidSaver for your new lid. Possible Causes: LidSaver may be overfilled with lids. When lids are compressed too tightly from overstocking they will not dispense well. Instruct staff to not overstock lids. Solution: Remove lids and flake the stack. Avoid overstocking lids when loading. Possible Causes: Loss of or damage to lid claws Solution: Both claws are intended to have pivoting motion in the vertical direction. Look for horizontal motion on one or the other claw. If horizontal motion is apparent tighten or replace claw screws. Look for: 1. Sheared lid claw pivot screw. Replace using 6-32 nylon flat head machine screw. Replacement door pivot screws are attached in front of the piston behind the piston lid plate. 2. Broken lid claw 3. Broken door rib. Order parts as needed. Possible Causes: Piston does not freely move to most forward position Solution: Piston or Piston Spring may be fouled. Clean inside of tube. Apply furniture wax to bottom of tube to help piston operate more freely. If this does not eliminate the problem, contact Vollrath at for repair or replacement. Lids are damaged frequently when operating LidSaver Possible Causes: Your lid may be incorrect for settings provided. Solution: Read label on lid plate (see diagram). If this does not match your lids, order a Lid Change Kit to reset Lidsaver for your new lid. Possible Causes: LidSaver may be overfilled with lids. When lids are compressed too tightly from overstocking they will not dispense well. Instruct staff to not overstock lids. Solution: Remove lids and flake the stack. Avoid overstocking lids when loading. Possible Causes: One or more Pagers has migrated inward causing lids to be held too firmly. Solution: Remove housing (installation instructions) and view lid claw / lid relationship. Look to be sure that lid claws reach behind first lid when the door is completely closed. If lids seem too tight and claws seem not to reach back far enough, order LSTU Tune-up Kit to re-set pagers accurately. Door is dis-engaged from Door Pivots or becomes dis-engaged when opened too far Possible Causes: Door pivot screws have been sheared Solution: Remove sheared door pivot screws and replace using nylon round head machine screws. Replacement door pivot screws are attached in front of the piston behind the piston lid plate. 5 LIDSAVER PARTS LIST Product Name/No. Description LSCO Change Out Kit For converting LidSaver to a new lid type, model/manufacturer Door Clear acrylic door attached to front of unit Door Springs Extension springs attached to door and spring rod Claws Pivoting parts on doors marked A or B that pluck lids Claw Pivot Screws Nylon flathead shear screws (6-32 F.H M.S.).75 screws Phillips flat head machine screw 6-32 x.375 Door Pivot Screws Nylon shear screws ( Removeable clear acrylic cover surrounding door Pager/Rod Component Pivoting device attached to aluminum rods Piston Lid Plate Circular black part attached to front of piston LSTU Tune-up Kit Template, wrench, instructions for adjusting pagers 6 STANDARD LIDSAVER PRODUCT WARRANTY ONE YEAR WARRANTY Vollrath, Inc. warrants to the purchaser that all standard LidSavers are free from defects in workmanship and material. The LidSaver warranty is limited to repairing and or replacing any part of a purchased product which proves to be defective under normal use. Standard warranty coverage extends up to one year after the original shipment date. Furthermore, Vollrath, shall disclose to its satisfaction that a product is defective.

4 LS VR Manual Vert _Layout 1 4/3/13 10:25 AM Page 4 7 LIDSAVER Model # LS01 ADA Compliant FEATURES The following features enhance long life and the quality of your LidSaver. #8 round head wood screws Piston Lid Plate B Claw marked with manufacturer and model no. Pivoting Pager Flippers for smooth lid loading. Replacement Door Screws Behind Piston Lid Plate Nylon Lid Claw pivot shear screws (6-32 F.H M.S.).75 Flathead Long life door springs Long life door springs Lid plate label (indicates lid the LidSaver is set to dispense) #8 round head wood screws Nylon Door shear screws (10-24 R.H.M.S.) A Claw marked with manufacturer and model no. Nylon Lid Claw pivot shear screws (6-32 F.H M.S.).75 Flathead Door ATTENTION: Replacement claw pivot screws and door pivot screws are included in every LidSaver shipped. You will find them attached on piston front behind the piston lid plate. Please retain these screws for possible future use. screws WARNING: Do not overstock lids. Compressing lids may result in dispensing problems. Sheboygan, WI Technical Services: REV 1/14/ To see our full line of engineered and well-built products please visit our website at LidSaver Lid Dispenser ModuServ Modular Dispensing System Bakery Cases EBC-Curved Bakery Case Counter Top Bakery Case Accessories Flush Mounted Products Tissue Dispensers Straw Dispensers Napkin Dispensers Cup Dispensers Counter Top Dispenser Cabinets Bagel Bins Condiments/Lid/Napkin/and Straw Dispensers Dome Lid Holders Counter Top Condiment Holders Large Overhead Tobacco Merchandiser's Smaller Overhead Tobacco Merchandiser's Counter Top Lid Holders Vollrath also offers custom design and fabrication services. Call for details today.

5 LidSaver Loading Procedures: Getting the Best Dispensing Possible from Your LidSaver Single Lid Dispenser PLEASE READ CAREFULLY BEFORE LOADING LIDS. The LidSaver is a welcome addition to our self-service beverage presentation. Overloading the LidSaver with lids will cause the LidSaver to not dispense our lids the way it was intended to. Understanding and following this simple procedure will result in providing safe and clean lids to your customers. 1. We Start With Excellent Lids. 2. What Happens When You Overload the LidSaver? 3. How to Get the Best Out of Your LidSaver. Our lids stack well and evenly (See Illustration A). Taking the time to load them properly into the LidSaver is important for good dispensing. Lids are jammed together (See Illustration B) and it may dispense two or more lids. Lids that are jammed into the LidSaver will flatten and crack on the edge which wastes the lids. Lids that are jammed into the LidSaver will stick together and not dispense well. Your LidSaver dispenser holds a sleeve of lids which is approximately 100 lids. Do not insert any more lids than the dispenser naturally and easily accepts. When inserting a partially filled LidSaver push new lids gently into place until you feel light resistance and then stop (See Illustration C ). Your Lidsaver dispensers are factory set to dispense the specific lids which are identified on the round Pusher Plate located inside the dispenser. Load only these lids into your LidSaver dispensers. Never load flat lids into a LidSaver set up for dome coffee lids. OVERLOADING DOES NOT PROVIDE ANY BENEFIT! Illustration A Lids dispense well Illustration B Lids dispense poorly and crack When inserting a partially filled LidSaver, push new lids gently into place until you feel light resistance then stop Piston The bowl of the lid faces inward. Lid stack advances when customer extracts a lid Around 100 lids is the maximum number of lids to insert Coil spring inside LidSaver cabinet compresses when lids are inserted. When the piston reaches the backing plate, you will feel light resistance. This means the LidSaver is full. Illustration C Lids are uniform and evenly spaced right out of the sleeve. They will dispense very well. Sheboygan, WI Technical Services: /14/

6 LIDSAVER CLEANING INSTRUCTIONS housing screws ADA Compliant Over time lid dust or other debris may need to be removed from the LidSaver to keep its appearance as fresh and clean as possible. Follow these simple steps as needed. Tools: Flat and Phillips screwdriver, cotton cloth, mild ceaning agent. Do not use power tools during these steps. Excessive tightening may cause damage. Door springs 1. Remove all lids from LidSaver dispenser 2. Remove the door springs using a screwdriver or needle nose pliers. The springs have a specially designed loop which makes it easier to remove or attach them. You do not have to completely remove the springs. 3. Remove the four screws holding the housing. Piston 4. Remove the housing by working it around the door. Once you have removed the housing you can use a clean, damp cotton cloth and soapy water to remove the lid dust debris. To clean inside the LidSaver tube, simply push the pusher plate back inside the tube and clean as needed. When you are finished removing the lid dust/debris use a separate clean, damp, cotton cloth to wipe the inside and outside of the housing to remove dust an streaks. Optional Steps 5-7 While you have the housing remove we recommend these procedures. Pagers 5. Saturate each Pager Assembly with warm soapy water several times. Flex flipper portion of pager as your cleaning to insure flippers operate freely. 6. While pushing Piston to the back of the tube, wipe down bottom of tube to keep piston operating freely. 7. Spread a small amount of thick-bodied lubricant (Food Grade Silicone, Vaseline, etc.) to each of the two (2) door pivot points. Apply lubricant with the door fully open and also underneath with the door in a closed position. Apply a small amount of lubricant to each housing screw prior to installing. 8. Replace housing taking care to not overtighten screws. 9. Reload the LidSaver with lids. 10. Reattach the door springs. Please refer to the maintenance manual that came with your LidSaver for other cleaning and maintenance tips. If you do not have a manual or would like a replacement please contact Acry Fab at the number below or download the manual at: Sheboygan, WI Technical Services: REV 1/14/

7 Pager adjustment template Security Torx wrench Tune Up Instructions The following instructions are intended to assist in restoring factory settings. Necessary Tools Pager adjustment template (provided) Standard screwdriver #2 Standard Phillips screwdriver Security Torx Wrench (provided) NOTE: To help you understand how the LidSaver operates read the following: The claws are set to the depth of the lid to ensure proper removal and dispensing of the lid (figure 1). The pagers determine proper alignment and fit snuggly against the lids inside the LidSaver (figure 4). Be absolutely sure the manufacturing and model number of the pager adjustment template and the lid claws match the new cup-lid to be dispensed. Installation Instructions Steps 1. Unhook each of the two (2) door springs to allow door to remain open during this procedure. Door springs can be easily unhooked using a standard screw driver inserted into the front loop and pulled free. 2. Using the Phillips screwdriver, remove the four housing screws (figure 1) 3. Remove the housing by pulling forward and allow the housing to flex around the side edges of the open door (figure 2). 4. Remove the lid plate (figure 3) by turning counter clockwise. 5. Using the Torx wrench, loosen each of the four (4) pagers and slide to the outer most position (figure 3).This step can also be performed with the door in the closed position. LidSaver Adjustment Template For use with Sweetheart LGX12R 6. Locate the pager adjustment template around the three (3) pager template posts (figure 3). 7. Slide each of the pagers inward until each gently contacts the pager adjustment template. Firmly tighten each pager in this position (figure 3). Remove the pager adjustment template once the pagers have been tightened by tipping the pager adjustment template forward or backward to clear the forward portions of the pagers 8 Re-install the original Lid Plate by rotating clockwise until firmly snug (figure 3). Figure 1 screws (4) B-Side Claw A-Side Claw Claw screws 9. Re-install the LidSaver housing as depicted in steps 1 and 2 Figure Hook each of the two (2) door springs back on the door using a screw driver and pulling on spring loops (removed in step #3). 11. Partially load the LidSaver to near empty with the new lids that match the and new, re-adjusted pager settings and dispense a few.then, fully load the LidSaver and repeat dispensing to confirm proper operation. Figure 3 FINAL NOTE: To insure proper operation, do not overfill thelidsaver. Pagers (4) Pager Template Posts Lid Plate Sheboygan,WI Technical Services: Rev 1/14/

8 VR Change-out Instructions REV _Change-out Instructions 1/18/13 2:58 PM Page 1 The following instructions are intended to assist in the conversion of the original factory lid setting to dispense your new lid. Necessary Tools Pager adjustment template (provided) Replacement lid claws A and B side (provided) Replacement Lid plate (provided) Standard screwdriver #2 Standard Phillips screwdriver Security Torx Wrench (provided) NOTE: To help you understand how the LidSaver operates read the following: The claws are set to the depth of the lid to ensure proper removal and dispensing of the lid (figure 1). The pagers determine proper alignment and fit snuggly against the lids inside the LidSaver (figure 4). Be absolutely sure the manufacturing and model number of the pager adjustment template and the lid claws match the new cup-lid to be dispensed. Installation Instructions Steps 1. Unhook each of the two (2) door springs to allow door to remain open during this procedure. Door springs can be easily unhooked using a standard screw driver inserted into the front loop and pulled free. 2. Using the Phillips screwdriver, remove the four housing screws (figure 1) 3. Remove the housing by pulling forward and allow the housing to flex around the side edges of the open door (figure 2). 4. Remove the lid plate (figure 3) by rotating counter-clockwise. 5. Using the standard screwdriver, loosen nylon screws and remove the current lid claws side A and B from inside the door (figure 1). 6. Using the Torx wrench, loosen each of the four (4) pagers and slide to the outer most position (figure 3). Change-out Instructions 7. Locate the pager adjustment template around the three (3) pager template posts (figure 3). 8. Slide each of the pagers inward until each gently contacts the pager adjustment template. Firmly tighten each pager in this position (figure 3). Remove the pager adjustment template once the pagers have been tightened by tipping the pager adjustment template forward or backward to clear the forward portions of the pagers 9. Install the replacement Lid Plate by rotating clockwise until firmly snug (figure 3) 10. Re-install the LidSaver housing as depicted in steps 1 and Using the standard #2 standard screwdriver install the provided replacement claws. Position claw A on the left and claw B on the right with the letters facing forward (figure 1). Both claws A and B must pivot freely to perform correctly. If either claw does not pivot freely, loosen the nylon screws 1/8 to 1/4 turn. 12. Hook each of the two (2) door springs back on the door using a screw driver and pulling on spring loops (removed in step #3). 13. Partially load the LidSaver to near empty with the new lids that match the newly installed claws and new pager settings and dispense a few. Then, fully load the LidSaver and repeat dispensing to confirm proper operation. Changing to Much Larger or Smaller Lid? Read Below. If you are changing to a lid that is in a different diameter zone (see below) than your current lid please contact Vollrath directly for additional instructions at (800) Small Zone < 3 overall diameter Medium Zone 3 4 overall diameter Large Zone - > 4 overall diameter FINAL NOTE: To insure proper operation do not overfill thelidsaver. Pager adjustment template Security Torx wrench A-Side Claw LidSaver Adjustment Template For use with Sweetheart LGX12 Claw screws Replacement Lid plate Lid claws A and B side and screws B-Side Claw Pagers (4) ATTN: This LidSaver is set only for Sweetheart LGX12 NOTE: If changing to new lid, contact Acry Fab at for a kit. info@acryfab.com Pager Template Posts Figure 1 screws (4) Figure 2 Figure 3 Lid Plate Sheboygan, WI Technical Services: Rev 1/14/

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