HEATER POWER CONTROLLER

Transcription

1 HEATER POWER CONTROLLER /04 Rev 0

2 - - ii PROCON MODEL HPC TABLE OF CONTENTS DESCRIPTION... MANUAL REVISIONS... 5 WARRANTY... 5 SPECIFICATIONS... 6 DRAWINGS PHYSICAL DIMENSIONS PANEL CUTOUT DIMENSIONS PHASE MAX CONFIG WIRING DIAGRAM PHASE MAX CONFIG WIRING DIAGRAM iii N O T I C E iii JPC CONTROLS RESERVES THE RIGHT TO MAKE CHANGES TO ITS PRODUCTS OR SPECIFICATIONS AT ANY TIME, WITHOUT NOTICE, IN ORDER TO IMPROVE THE DESIGN OR PERFORMANCE AND TO SUPPLY THE BEST POSSIBLE PRODUCT. THE INFORMATION IN THIS MANUAL HAS BEEN CAREFULLY CHECKED AND IS BELIEVED TO BE ACCURATE. HOWEVER, NO RESPONSIBILITY IS ASSUMED FOR INACCURACIES. For More Information Visit

3 - - PROCON MODEL HPC HEATER POWER CONTROLLER The HPC family of Heater Power Controllers provides self contained power switching for electric heater applications. They may be controlled by many types of external temperature control systems. All that is necessary is a time proportioned On/Off signal. The power output will follow the signal and automatically be Zero Cross synchronized to minimize switching noise. The control lines are optically isolated from the power. All Heater Power Controllers generate heat. This family of units eliminates the need to cool the enclosure due to this heat by passing it to the outside via the integral heat sink. The heat sink is mounted through the enclosure wall and thus dissipates the heat externally. A gasket is provided to insure a tight enclosure seal after mounting. The HPC family is unique in that it minimizes installation time by grouping power controllers on to one heat sink. Each is an independent controller, with its own set of terminal blocks. For ease of servicing, each of the SSRs may be replaced without removing the heat sink from the enclosure. Each SSR has a protective clear plastic cover over the wiring terminals. The terminal blocks provide a separate wiring point for each wire, eliminating the need for multiple wires in a terminal block. The single phase units use a one line break system, having one Solid State Relay per heater. The three phase units use a two line break system, having two Solid State Relays per heater. The unswitched line is passed through from to (single phase) or L to H (three phase) for ease of wiring. There are models available in all standard voltages. From to 6 SSRs may be mounted on the basic heatsink sizes. In single phase units this allows up to 6 independent controllers. In the three phase units this allows up to independent controllers. The following table indicates the various standard models. Note that one model may be used across a series of line voltages. (E.G. HPC-40//0 may be used on any single phase line voltage up to 40 VAC)

4 - - Single Phase Controllers MODEL NUMBER LINE VOLTAGE CONTROLS PER HEATSINK HEATSINK SIZE LOAD CURRENT LOAD WATTAGE 0 VAC A x 0 A x.6 KW HPC-40//0 HPC-40//0 HPC-40//0 HPC4-40//0 HPC5-40//0 HPC6-40//0 HPC-480//0 HPC-480//0 HPC-480//0 HPC4-480//0 HPC5-480//0 HPC6-480//0 08 VAC A x 0 A x 6. KW 40 VAC A x 0 A x 7. KW 0 VAC A x 0 A x.6 KW 08 VAC A x 0 A x 6. KW 40 VAC A x 0 A x 7. KW 0 VAC B x 0 A x.6 KW 08 VAC B x 0 A x 6. KW 40 VAC B x 0 A x 7. KW 0 VAC 4 B 4 x 0 A 4 x.6 KW 08 VAC 4 B 4 x 0 A 4 x 6. KW 40 VAC 4 B 4 x 0 A 4 x 7. KW 0 VAC 5 C 5 x 0 A 5 x.6 KW 08 VAC 5 C 5 x 0 A 5 x 6. KW 40 VAC 5 C 5 x 0 A 5 x 7. KW 0 VAC 6 C 6 x 0 A 6 x.6 KW 08 VAC 6 C 6 x 0 A 6 x 6. KW 40 VAC 6 C 6 x 0 A 6 x 7. KW 77 VAC A x 0 A x 8. KW 480 VAC A x 0 A x 4.4 KW 77 VAC A x 0 A x 8. KW 480 VAC A x 0 A x 4.4 KW 77 VAC B x 0 A x 8. KW 480 VAC B x 0 A x 4.4 KW 77 VAC 4 B 4 x 0 A 4 x 8. KW 480 VAC 4 B 4 x 0 A 4 x 4.4 KW 77 VAC 5 C 5 x 0 A 5 x 8. KW 480 VAC 5 C 5 x 0 A 5 x 4.4 KW 77 VAC 6 C 6 x 0 A 6 x 8. KW 480 VAC 6 C 6 x 0 A 6 x 4.4 KW

5 - - Three Phase Controllers MODEL NUMBER LINE VOLTAGE CONTROLS PER HEATSINK HEATSINK SIZE LOAD CURRENT LOAD WATTAGE HPC-40//0 08 VAC A x 0 A x 0.8 KW 40 VAC A x 0 A x.5 KW HPC-40//0 08 VAC B x 0 A x 0.8 KW 40 VAC B x 0 A x.5 KW HPC-40//0 08 VAC C x 0 A x 0.8 KW 40 VAC C x 0 A x.5 KW HPC-480//0 480 VAC A x 0 A x 4.9 KW HPC-480//0 480 VAC B x 0 A x 4.9 KW HPC-480//0 480 VAC C x 0 A x 4.9 KW There are optional radiused corners on the heatsink for applications where sharp corners could be a problem. (Specify with -R suffix.)

6 - - 4 Warning The most common failure mode for Solid State Relays is shorted. The OEM installing this unit must provide backup mechanical safety for the system that insures that such a failure does not cause equipment damage or endanger the user.

7 - - 5 MANUAL REVISIONS Revision # Engineering # Revisions Made Rev 0 DT900HPC Origination LIMITED WARRANTY WARRANTY: JPC CONTROLS WARRANTS ITS NEW PRODUCTS TO BE FREE FROM DEFECTS IN MATERIALS AND WORKMANSHIP UNDER THE SERVICE FOR WHICH THEY ARE INTENDED. THIS WARRANTY IS EFFECTIVE FOR TWELVE MONTHS FROM THE OF SHIPMENT. EXCLUSIONS: THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. JPC CONTROLS IS NOT LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. NO PERSON OTHER THAN AN OFFICER IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR ASSUME ANY LIABILITY. REMEDIES: THE PURCHASER'S SOLE AND EXCLUSIVE REMEDY SHALL BE: () THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS OR PRODUCTS, WITHOUT CHARGE. () AT THE OPTION OF JPC CONTROLS, THE REFUND OF THE PURCHASE PRICE.

8 - - 6 SPECIFICATIONS Procon HPC HEATER POWER CONTROLLERS OPERATING RANGE STORAGE RANGE 0 to 50 Degrees C -40 to 60 Degrees C A x 6.75 x.5 inches 85.4 x 7.45 x 89.5 mm SIZE (HxWxD) B x 6.75 x.5 inches x 7.45 x 89.5 mm C x 6.75 x.5 inches x 7.45 x 89.5 mm A -- < lbs. (.6 kg) WEIGHT B -- < 6 lbs. (.7 kg) C -- < 8 lbs. (.6 kg) CONNECTIONS OUTPUT Power & Load: 0 Amp Pressure Connector, -0 AWG Control: 5 Amp Pressure Connector, 4-0 AWG SSR, Derated, Optically Isolated, Zero Cross for 0 AMP Load P:\MANUALS\PROCON\ \Manual_Procon_HPC_REV0.doc

9 A B C D E MOUNTING HOLE FOR 8- HARDWARE (TYPICAL EIGHT PLACES) SIZE A MOUNTING HOLE FOR 8- HARDWARE (TYPICAL TEN PLACES) SIZE B MOUNTING HOLE FOR 8- HARDWARE (TYPICAL TWELVE PLACES) SIZE C.60 4 TYPICAL END VIEW 4 TOLERANCES UNLESS OTHERWISE SPECIFIED JPC CONTROLS 0 COMPASS PT. DR. SUITE D, ST. CHARLES, MO 60 (66) FAX (66) PROCON HPC SERIES SCR POWER CONTROLLER PHYSICAL DIMENSIONS ALL DIMENSIONS ARE IN INCHES APPROVAL ENG DWN MPJ SHEET 0/6/04 SCALE = CHKD PATH = E:\CC\DT900HPC\HPC-PHYSICALS0.SLDDRW QA OF A B C D E

10 A B C D E CLEARANCE HOLE FOR 8- HARDWARE (TYPICAL EIGHT PLACES) SIZE A PANEL CUTOUT DIMENSONS CLEARANCE HOLE FOR 8- HARDWARE (TYPICAL TEN PLACES) SIZE B PANEL CUTOUT DIMENSIONS CLEARANCE HOLE FOR 8- HARDWARE (TYPICAL TWELVE PLACES) SIZE C PANEL CUTOUT DIMENSIONS 4 4 TOLERANCES UNLESS OTHERWISE SPECIFIED JPC CONTROLS 0 COMPASS PT. DR. SUITE D, ST. CHARLES, MO 60 (66) FAX (66) PROCON HPC SERIES SCR POWER CONTROLLER PANEL CUTOUT DIMENSIONS ALL DIMENSIONS ARE IN INCHES APPROVAL ENG DWN MPJ SHEET 0/6/04 SCALE = CHKD PATH = E:\CC\DT900HPC\HPC-CUTOUT0.SLDDRW QA OF A B C D E

11 - - 9 A B C D HC + HEATER CONTROL SIGNAL 6 TO 0 VDC (ON), 0 VDC (OFF) HC - HEATER HC HC STAGE SEE TABLE THERMAL SNAP SWITCH STAGE (TYPICAL WIRING FOR ALL SIX STAGES) CONTROL VOLTAGE HC HC HC HC STAGE STAGE 4 MODEL HPC6-40/ HPC6-480/ DESCRIPTION 0 OR 08 OR 40 VAC, PHASE 77 OR 480 VAC, PHASE HC HC HC HC STAGE 5 STAGE 6 TOLERANCES UNLESS OTHERWISE SPECIFIED GENERAL NOTES:. MAXIMUM RATING - 0 AMPS PER LEG.. SSR'S ARE ZERO CROSS FIRE. JPC CONTROLS 0 COMPASS PT. DR. STE. D, ST. CHARLES, MO 60 (66) FAX (66) PROCON HPC PHASE SERIES SCR POWER CONTROLLER MAXIMUM CONFIGURATION WIRING DIAGRAM ALL DIMENSIONS ARE IN INCHES PATH = E:\CC\DT900HPC\HPC-PHASE-WIRING0.SLDDRW APPROVAL ENG QA DWN MPJ SHEET OF CHKD 0/9/04 SCALE NONE A B C D

12 - - 0 A B C D HC HC L H + - HEATER CONTROL SIGNAL 6 TO 0 VDC (ON), 0 VDC (OFF) HEATER SEE TABLE STAGE (TYPICAL WIRING FOR ALL THREE STAGES) CONTROL VOLTAGE TERMAL SNAP SWITCH HC HC L STAGE MODEL HPC-40/ HPC-480/ DESCRIPTION 08 OR 40 VAC, PHASE 480 VAC, PHASE H HC HC L STAGE GENERAL NOTES:. MAXIMUM RATING - 0 AMPS PER LEG.. SSR'S ARE ZERO CROSS FIRE. H TOLERANCES UNLESS OTHERWISE SPECIFIED JPC CONTROLS 0 COMPASS PT. DR. STE. D, ST. CHARLES, MO 60 (66) FAX (66) PROCON HPC PHASE SERIES SCR POWER CONTROLLER MAXIMUM CONFIGURATION WIRING DIAGRAM ALL DIMENSIONS ARE IN INCHES APPROVAL ENG DWN SHEET MPJ 0/6/04 SCALE NONE CHKD PATH = E:\CC\DT900HPC\HPC-PHASE-WIRING0.SLDDRW QA OF A B C D