Test Report: EPS 15 12

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1 Test Report: ES W Single Output Switching ower Supply DESIGN VERIFY TEST Output Function Test Input Function Test rotection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST Model: ES Test Report 1 / 7

2 15W Single Output Switching ower Supply ES-15 series DESIGN VERIFY TEST OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1:80 (Max ) I/: 230VAC V1: 69 (Max ) O/:FULL LOAD 2 OUTUT VOLTAGE ADJUST RANGE CH1: 10.8 V ~ 13.5 V I/: 230 VAC I/: 115 VAC O/:MIN LOAD V ~ V ~ V/ 230 VAC V/ 115 VAC 3 OUTUT VOLTAGE TOLERANCE V1: -1 %~ +1 %(Max) I/: 85 VAC / 264 VAC O/:FULL/ MIN LOAD V1: 0 %~ % 4 LINE REGULATION V1: -0.5 %~ +0.5 % (Max) I/:100VAC ~ 264 VAC O/:FULL LOAD V1: 0 %~ 0 % 5 LOAD REGULATION V1: -0.5 %~ +0.5 % (Max) I/: 230 VAC O/:FULL ~MIN LOAD V1: 0 %~ % 6 SET U TIME 230VAC: 115VAC: (Max) (Max) I/: 230 VAC I/: 115 VAC O/:FULL LOAD 230VAC/ 115VAC/ RISE TIME 230VAC: 30 (Max) I/: 230 VAC 230VAC/ VAC: 30 (Max) I/: 115 VAC 115VAC/ 8.1 O/:FULL LOAD 8 HOLD U TIME 230VAC: 115VAC: (TY) (TY) I/: 230 VAC I/: 115 VAC O/:FULL LOAD 230VAC/ 115VAC/ OVER/UNDERSHOOT TEST < +5% I/: 230 VAC O/:FULL LOAD 10 DYNAMIC LOAD V1: 1200 I/: 230 VAC (1).O/:FULL /Min LOAD 90%DUTY/ 1KHZ (2).O/:FULL /Min LOAD 90%DUTY/ 3KHZ (3).O/:FULL /Min LOAD 90%DUTY/ 5KHZ (4).O/:FULL /Min LOAD 50%DUTY/ 120HZ TEST: 2.3 % (1) 167 (2) 134 (3) 135 (4) 542 Model: ES Test Report 2 / 7

3 15W Single Output Switching ower Supply ES-15 series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 85VAC~264 VAC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3V= 82 V HIGH-LINE+15%=300 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF ) TEST: OK 60.7V~264V 2 INUT FREQUENCY 47HZ ~63 HZ I/: 85 VAC ~ 264 VAC TEST: OK RANGE OSC O/:FULL~MIN LOAD 3 EFFICIENCY 82 % (TY) I/: 230 VAC 83.6 % O/:FULL LOAD 4 INUT CURRENT 230V/ 0.2 A (TY) I/: 230 VAC I = 0.15 A/ 230 VAC 115V/ 0.4 A (TY) I/: 115 VAC I = 0.27 A/ 115 VAC O/:FULL LOAD 5 INRUSH CURRENT 230V/ 45 A (TY) I/: 230 VAC I = 40.3 A/ 230 VAC COLD START O/:FULL LOAD 6 LEAKAGE CURRENT < 1 ma / 240 VAC I/: 264 VAC L-FG: 0.26 ma O/:Min LOAD N-FG: 0.24 ma 7 NO LOAD CONSUMTION < 0.3 W I/:240VAC < W O/:NO LOAD ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 115 % ~ 150 % I/: 230 VAC I/: 115 VAC O/:TESTING %/ 230 VAC %/ 115 VAC Hiccup Mode 2 OVER VOLTAGE ROTECTION CH1: 13.8 V ~16.2 V O/:MIN LOAD 15.2 V shut down clamping by zener diode 3 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR I/: 264 VAC O/:FULL LOAD Hiccup Mode CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 EAK LOAD 16.56W@10SEC I/: 230VAC/115VAC O/:EAK LOAD 16.56W@10SEC /230V 16.56W@10SEC /115V Model: ES Test Report 3 / 7

4 15W Single Output Switching ower Supply ES-15 series COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q 1 Rated:600 V 4 A I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2) Output Short (3)Full load continue 2 Diode eak Voltage Q101 Rated: 100 V 20 A I/:High-Line +3V = 267 V O/: (1)Full Load Turn on (2)Output Short (3)Full load continue 3 Clamp Diode eak Voltage D 1 Rated: 800 V 2 A I/:High-Line +3V = 267 V O/: (1) Dynamic Load 90%Duty/1KHz (2)Full load continue 4 Input Capacitor Voltage C5 Rated:33 u /400V/105 I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 494 V (2) 422 V (3) 498 V (1) 60.8 V (2) 58.8 V (3) 61.2 V (1) 474 V (2) 474 V (1) 366 V (2) 368 V (3) 364 V 5 Control IC Voltage Test U1 Rated: 28 V I/:High-Line +3V = 267 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 18.0 V (2) 18.1 V (3) 16.7 V Model: ES Test Report 4 / 7

5 15W Single Output Switching ower Supply ES-15 series SAFETY & E.M.C. TEST SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 3 KVAC/min I/-FG: 2 KVAC/min I/-O/: 3.6 KVAC/min I/-FG: 2.4 KVAC/min I/-O/: I/-FG : ma ma O/-FG: 0.5 KVAC/min O/-FG: 0.6 KVAC/min O/-FG: 0.26 ma 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-FG: 500VDC>100MΩ O/-FG:500VDC>100MΩ I/-O/: 500 VDC I/-FG: 500 VDC O/-FG: 500 VDC Ta:25 /70%RH I/-O/: 9999 MΩ I/-FG: 9999 MΩ O/-FG: 9999 MΩ 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min Ta:25 / 70%RH 3 mω E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 HARMONIC EN CLASS A 2 CONDUCTION EN55022 CLASS B 3 RADIATION EN55022 CLASS B 4 E.S.D EN INDUSTRY AIR:8KV / Contact:4KV I/: 230 VAC/50HZ O/:FULL LOAD I/: 230 VAC (50HZ) O/:FULL/50% LOAD I/: 230 VAC (50HZ) O/:FULL LOAD I/: 230 VAC/50HZ O/:FULL LOAD ASS ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN INDUSTRY INUT: 2KV 6 SURGE IEC INDUSTRY L-N :2KV L,N-E:4KV I/: 230 VAC/50HZ O/:FULL LOAD I/: 230 VAC/50HZ O/:FULL LOAD CRITERIA A CRITERIA A 7 Test by certified Lab & Test Report repare Model: ES Test Report 5 / 7

6 15W Single Output Switching ower Supply ES-15 series RELIABILITY TEST ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL: ES ROOM AMBIENT BURN-IN:2 HRS I/: 230VAC O/: FULL LOAD Ta= HIGH AMBIENT BURN-IN: 2 HRS I/: 230VAC O/: FULL LOAD Ta=49.8 NO osition ART NUMBER ROOM AMBIENT Ta= 13.3 HIGH AMBIENT Ta= BD1 BD 2A/800V GLASS KB208G LF1 LF LF510-R2 UU A 27mH B C5 C/E 33u/400V *20 KMG Q1 FET NDF04N60ZG 4A/600V TO220F T1(COIL) MT TF5170-R0 EI-22 ES B D100 SFRD FMX-12SL 10A/200V TO220F C45 C/E 10u/50V UL10Kh 5*11 YXM C102 C/E 100u/35V UL7Kh 8*11.5 YXF C101 C/E 220u/35V UL7Kh 8*16 YXG-LLC U1 WM NC1250BSN65T1G TOS OVER LOAD BURN-IN TEST 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/: 230 VAC O/: 133 % LOAD I/: 264VAC/100VAC O/: 100 % LOAD Ta= HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 50 I/: 272 VAC O/:FULL LOAD Ta= 50 HUMIDITY= 95 %R.H 5 TEMERATURE COEFFICIENT %/ (0~50 ) I/: 230 VAC O/:FULL LOAD %/ (0~50 ) 6 STORAGE TEMERATURE TEST 1. Thermal shock Temperature: -40 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC OK 7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -30 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230VAC/Full Load AC ON/OFF TEST turn on 58sec;turn off 2sec OK Model: ES Test Report 6 / 7

7 15W Single Output Switching ower Supply ES-15 series 8 VIBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave 9 CAACITOR LIFE CYCLE (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:2G (5) Test Time:60min in each axis (X.Y.Z) (6) ES SUOSE C 102 IS THE MOST CRITICAL COMONENT (1) I/: 230VAC O/:FULL LOAD Ta= 25 LIFE TIME (2) I/: 230VAC O/:FULL LOAD Ta=50 LIFE TIME (3) I/: 230VAC O/:75% LOAD Ta= 50 LIFE TIME (4) I/: 230VAC O/:50% LOAD Ta= 50 LIFE TIME 10 MTBF MIL-HDBK-217F NOTICE S2 ARTS COUNT TOTAL FAILURE RATE: KHRS (1) HRS (2) HRS (3) HRS (4) HRS 11 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 30,000 TA 50 DATE SAMLE TEST RESULT TESTER AROVAL RD SAMLE ASS Shenym Wangdz RODUCT SAMLE (Y1211B625) ASS Shenym Wangdz 2007/03/20 A50-S014 Model: ES Test Report 7 / 7

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