Dual Modular Safety Shutoff Valves with Proof of Closure Option. DMV eco Series DMV-D eco Series DMV-DLE eco Series
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1 Dual Modular Safety Shutoff Valves with Proof of Closure Option DMV eco Series DMV-D eco Series DMV-DLE eco Series Two normally closed safety shutoff valves in one housing; each with the following approvals. CSA Certified ANSI Z21.21 / CSA 6.5 Marked C/I File # FM Approved Class 7411 File # Commonwealth of Massachusetts Approved Product Approval code G Gas Safety Shutoff Valve EU Gas Appliance Directive EN161 CE-0085AN2801 DMV Eco Sales Brochrue P/N Ed. 02/ AGA (Australian Gas Association) AS 4629 Class 1 File # 5038 Codes and Standards This product is intended for installations covered by but not limited to NFPA 37, NFPA 85, NFPA 86, CSA B149.1, CSA B149.3 and CSA DUNGS is an ISO 9001 manufacturing facility. Description The DUNGS Dual Modular Valve (DMV) eco combines two safety shutoff valves in one compact housing, with an option for Proof of Closure on valve two or both valves. Valve 1 (V1) of the DMV, DMV-D and DMV-DLE series is fast opening and fast closing. Valve 2 (V2) of the DMV-D is fast opening, while V2 of the DMV-DLE is slow-opening for smoother light-off. Max. flow adjustment on V2 provides variable main flow on both models. Internal profiles and compact design optimize flow and provide a low pressure drop. Directly mounting the following DUNGS accessories creates a compact valve train without additional piping: - High and low gas pressure switches - Valve proving system - 1" NPT Vent line adapter Application The DUNGS DMV eco is recommended for industrial and commercial heating aplications that require two safety shutoff valves with or without Proof of Closure. The DMV eco is suitable for dry natural gas, propane, butane, air and other inert gases. Suitable for up to 0.1% by volume, dry H 2 S. A dry gas has a dew point lower than +15 F and its relative humidity is less than 60 %. Viton versions available and suitable for up to 1 % H 2 S and 100 % Humidity.
2 Specification DMV DMV-D DMV-DLE Two normally closed safety shutoff valves in one housing. V1 and V2 are fast opening, fast closing. Two normally closed safety shutoff valves in one housing. V1 and V2 are fast opening, fast closing. Adjustable max. flow on V2. Two normally closed safety shutoff valves in one housing. V1 fast opening, fast closing. V2 slow opening, fast closing valve. Adjustable max. flow V2 and adjustable initial lift with V2. DMV-D(LE) /60x Does not include any Proof Of Closure DMV-D(LE) /62x Includes Proof of Closure on V2 DMV-D(LE) /63x Includes Proof of Closure both on V1 and V2 Specifications Flange sizes 65 (2 1/2") 80 (3") 100 (4") 125 (5") Connection flange as per DIN 2501 Part 1, to fit pre-weld flanges as per DIN 2633 (PN 16) DN 125, ISO (PN 16), or ISO (PN 16). Max. operating pressure 7 PSI (500 mbar) Max. body pressure 15 PSI (1000 mbar) Max. close off pressure 7 PSI (500 mbar) Electrical ratings (+10 % / -15 %) Hz and 24 VDC. Part numbers listed on page Hz (P/N on request) Enclosure rating NEMA Type 12 (NEMA Type 4 optional) Electrical connection DIN-connector with 1/2 NPT conduit adapter (order separately) Operating time 100 % duty cycle Closing time < 1 s Opening time (to max. flow) DMV-... V1 & V2 < 1 s DMV-D V1 & V2 < 1 s DMV-DLE V1 < 1 s; V2 Adjustable to approx. 10 to 20 s at 70 F Initial lift adjustment Adjustable on V2 DLE only; 0 to 70 % of total flow; 0 to 25% of stroke Not available on 24 VDC Versions. Max. flow adjustment Adjustable on V2 <10 to 100 % of total flow; <10 to 100% of stroke Not available on 24 VDC Versions. Materials in contact with gas Housing: Aluminium, Steel; free of non-ferrous metals Sealings on valve seats: NBR-based rubber. Versions with FKM/Viton available for corrosive gases. Ambient temperature rating +5 F to +140 F (-15 C to +60 C) NBR Versions +32 F to +140 F (0 C to +60 C) Viton Versions Installation position Safety shut off valve from vertically upright to horizontal Gas strainer (standard) Installed in the housing upstream V1 (23 mesh) Proof of Closure option CPI 400 valve switch with indication lamps and SPDT interlock switch Test ports / Pressure switch mounting ports G 1/8 ISO 228 ports available on both sides. Each side has two ports upstream V1, one between V1 and V2, one downstream V2. G 1/4 ISO 228 on both flanges, upstream of V1, downstream of V2 G 3/4" Port upstream V1 each side of the valve Visual Indicator (VI) to show valve position VPS 504; mounts directly to either side of DMV 1" NPT Field mountable Position indication option Valve proving system Vent line adapter Power Consumption with all coils energized (24 VDC/120 VAC & 230 VAC) Inrush (VA) Operation (VA) DMV-D(LE) 5065/11 eco 6xx 130 VA 32 VA DMV-D(LE) 5080/11 eco 6xx 190 VA 40 VA DMV-D(LE) 5100/11 eco 6xx 250 VA 50 VA DMV-D(LE) 5125/11 eco 6xx 250 VA 50 VA 2 8
3 Dimensions inch (mm) b c d Space requirement for replacing the solenoid f e a Adds 2.7" when CPI 400 is mounted 3 8 Type Connection DN DMV 5065/6xx eco DN 65 (2 1/2") DMV 5080/6xx eco DN 80 (3") DMV 5100/6xx eco DN 100 (4") DMV 5125/6xx eco DN 125 (5") DMV-D 5065/6xx eco DN 65 (2 1/2") DMV-D 5080/6xx eco DN 80 (3") DMV-D 5100/6xx eco DN 100 (4") DMV-D 5125/6xx eco DN 125 (5") DMV-DLE 5065/6xx eco DN 65 (2 1/2") DMV-DLE 5080/6xx eco DN 80 (3") DMV-DLE 5100/6xx eco DN 100 (4") DMV-DLE 5125/6xx eco DN 125 (5") Dimensions [inch] Dimensions [mm] a b c d e f Weight [lbs] [kg] , , , , , , , , , , , ,0
4 Valve Type Pipe Size Coil No. Valve Seat Material Voltage NEMA Type Proof of Closure DMV 5065/602 eco DN 65 (2 1/2") 1411/2P NBR 110 VAC 12 no DMV-DLE 5065/602 eco DN 65 (2 1/2") 1411/2PL NBR 110 VAC 12 no DMV 5065/622 eco DN 65 (2 1/2") 1411/2P NBR 110 VAC 12 V DMV-DLE 5065/622 eco DN 65 (2 1/2") 1411/2PL NBR 110 VAC 12 V DMV 5065/632 eco DN 65 (2 1/2") 1411/2P NBR 110 VAC 12 V1 & V DMV-DLE 5065/632 eco DN 65 (2 1/2") 1411/2PL NBR 110 VAC 12 V1 & V DMV 5065/602 eco DN 65 (2 1/2") 1411/2P NBR 24 VDC 12 no DMV 5065/622 eco DN 65 (2 1/2") 1411/2P NBR 24 VDC 12 V DMV 5065/632 eco DN 65 (2 1/2") 1411/2P NBR 24 VDC 12 V1 & V DMV 5080/602 eco DN 80 (3") 1511/2P NBR 110 VAC 12 no DMV-DLE 5080/602 eco DN 80 (3") 1511/2PL NBR 110 VAC 12 no DMV 5080/622 eco DN 80 (3") 1511/2P NBR 110 VAC 12 V DMV-DLE 5080/622 eco DN 80 (3") 1511/2PL NBR 110 VAC 12 V DMV 5080/632 eco DN 80 (3") 1511/2P NBR 110 VAC 12 V1 & V DMV-DLE 5080/632 eco DN 80 (3") 1511/2PL NBR 110 VAC 12 V1 & V DMV 5080/602 eco DN 80 (3") 1511/2P NBR 24 VDC 12 no DMV 5080/622 eco DN 80 (3") 1511/2P NBR 24 VDC 12 V DMV 5080/632 eco DN 80 (3") 1511/2P NBR 24 VDC 12 V1 & V DMV 5100/602 eco DN 100 (4") 1611/2P NBR 110 VAC 12 no DMV-DLE 5100/602 eco DN 100 (4") 1611/2PL NBR 110 VAC 12 no DMV 5100/622 eco DN 100 (4") 1611/2P NBR 110 VAC 12 V DMV-DLE 5100/622 eco DN 100 (4") 1611/2PL NBR 110 VAC 12 V DMV 5100/632 eco DN 100 (4") 1611/2P NBR 110 VAC 12 V1 & V DMV-DLE 5100/632 eco DN 100 (4") 1611/2PL NBR 110 VAC 12 V1 & V DMV 5100/602 eco DN 100 (4") 1611/2P NBR 24 VDC 12 no DMV 5100/622 eco DN 100 (4") 1611/2P NBR 24 VDC 12 V DMV 5100/632 eco DN 100 (4") 1611/2P NBR 24 VDC 12 V1 & V DMV 5125/602 eco DN 125 (5") 1711/2P NBR 110 VAC 12 no DMV-DLE 5125/602 eco DN 125 (5") 1711/2PL NBR 110 VAC 12 no DMV 5125/622 eco DN 125 (5") 1711/2P NBR 110 VAC 12 V DMV-DLE 5125/622 eco DN 125 (5") 1711/2PL NBR 110 VAC 12 V DMV 5125/632 eco DN 125 (5") 1711/2P NBR 110 VAC 12 V1 & V DMV-DLE 5125/632 eco DN 125 (5") 1711/2PL NBR 110 VAC 12 V1 & V DMV 5125/602 eco DN 125 (5") 1711/2P NBR 24 VDC 12 no DMV 5125/622 eco DN 125 (5") 1711/2P NBR 24 VDC 12 V DMV 5125/632 eco DN 125 (5") 1711/2P NBR 24 VDC 12 V1 & V
5 Valve Type Pipe Size Coil No. Valve Seat Material Voltage NEMA Type Proof of Closure DMV 5065/624 eco DN 65 (2 1/2") 1411/2P-4 NBR 110 VAC 4 V DMV-DLE 5065/624 eco DN 65 (2 1/2") 1411/2PL-4 NBR 110 VAC 4 V DMV 5065/634 eco DN 65 (2 1/2") 1411/2P-4 NBR 110 VAC 4 V1 & V DMV-DLE 5065/634 eco DN 65 (2 1/2") 1411/2PL-4 NBR 110 VAC 4 V1 & V DMV 5080/624 eco DN 80 (3") 1511/2P-4 NBR 110 VAC 4 V DMV-DLE 5080/624 eco DN 80 (3") 1511/2PL-4 NBR 110 VAC 4 V DMV 5080/634 eco DN 80 (3") 1511/2P-4 NBR 110 VAC 4 V1 & V DMV-DLE 5080/634 eco DN 80 (3") 1511/2PL-4 NBR 110 VAC 4 V1 & V DMV-5100/624 eco DN 100 (4") 1611/2P-4 NBR 110 VAC 4 V DMV-DLE 5100/624 eco DN 100 (4") 1611/2PL-4 NBR 110 VAC 4 V DMV 5100/634 eco DN 100 (4") 1611/2P-4 NBR 110 VAC 4 V1 & V DMV-DLE 5100/634 eco DN 100 (4") 1611/2PL-4 NBR 110 VAC 4 V1 & V DMV 5125/624 eco DN 125 (5") 1711/2P-4 NBR 110 VAC 4 V DMV-DLE 5125/624 eco DN 125 (5") 1711/2PL-4 NBR 110 VAC 4 V DMV 5125/634 eco DN 125 (5") 1711/2P-4 NBR 110 VAC 4 V1 &V DMV-DLE 5125/634 eco DN 125 (5") 1711/2PL-4 NBR 110 VAC 4 V1 & V Note: Viton versions available upon request 5 8
6 Valve Type Pipe Size Coil No. Valve Seat Material Voltage NEMA Type Proof of Closure DMV 5080/602 eco DN 80 (3") 1511/2P Viton 24 VDC 12 no DMV-5080/622 eco DN 80 (3") 1511/2P Viton 24 VDC 12 V DMV-5080/632 eco DN 80 (3") 1511/2P Viton 24 VDC 12 V1 & V DMV-5100/602 eco DN 100 (4") 1611/2P Viton 24 VDC 12 no DMV-5100/622 eco DN 100 (4") 1611/2P Viton 24 VDC 12 V DMV-5100/632 eco DN 100 (4") 1611/2P Viton 24 VDC 12 V1 & V DMV-5125/602 eco DN 125 (5") 1711/2P Viton 24 VDC 12 no DMV-5125/622 eco DN 125 (5") 1711/2P Viton 24 VDC 12 V DMV-5125/632 eco DN 125 (5") 1711/2P Viton 24 VDC 12 V1 & V Equipment variants of DMV double solenoid valve, single-stage mode DMV & DMV-D* DMV-DLE* Strainer Gas pressure switch can be mounted: on flange downstream of sieve downstream of valve 2 Valve V1, double-seat Valve V2, double-seat Valves opening separately G 3/4 ignition gas flange can be mounted DMV DMV 5125 Possible using a pipe nipple () () () 1" Vent line adapter () * not available in 24 VDC standard () on request - not possible DMV Flange Accessories Body Size Flange Description # of Holes per Flange Flange Stud size **Stud ***Gasket DN /2 ISO Flanged M16x DN /2 ISO to NPT M16x DN 80 3 ISO Flanged M16x DN 80 3 ISO to NPT M16x DN ISO Flanged M16x DN ISO Flanged M16x * When a control is used alone, one mating flange is needed for each end, for a total of two flanges. When one control is bolted to another, such as an FRS to a DMV dual modular safety valve, one mating flange is needed for each end, for a total of two flanges. ** Includes one stud, two lock washers, and two nuts. *** One seal needed for each flange. 6 8
7 Dual Modular Valve (DMV) system Port 9 Port 6 Port 1 Port 2 DMV Port 7 Port 9 Port 5 Port 1 Min. gas pressure switch Valve switch Valve switch Max. gas pressure switch Port 2 Port 3 V1 Port 3 Port 4 Port 4 V2 Port 5 Valve proving system Additional Accessories VPS 504 Valve proving system (approved by some authorities having jurisdiction in lieu of vent valve and proof of closure (e.g. FM, NFPA 85, NFPA 86, CSA B149.3 and L GAP). Pressure drop for other gases To determine the pressure drop when using a gas other than natural gas, use the flow formula below and f value located in the table below to determine GAO/GMH/GML A2 pressure switch Position indication CPI 400 with indication lamps and SPDT interlock switch, or Visual indicator (VI) DMK butterfly control valve Mounts directly downstream of DMV to modulate gas flow. Requires actuator. Use DMA actuator with DMK butterfly valve. the corrected flow rate in CFH through the valve for the other gas used. For example, when using propane, divide the volume (CFH) of propane required for the application by the calculated value Adapters 1/4 NPT adapter (225047) 1/2 NPT Pilot gas adapter; Check flow requirements. (225043) G 1/8 Test nipple (219008) 1" NPT Vent line adapter (can be used as pilot take-off upstream V2) (243760) 3/4" Pilot take-off available upstream V2. f (f = 0.66 for propane). Use this corrected flow rate and the flow curve on the next page to determine pressure drop for propane. Determining equivalent flow through valves using another gas f = V gas used = V Natural gas x f Density of Natural gas Density of gas used Type of gas Density [kg/m 3 ] s.g. f Natural gas Butane Propane Air
8 Dual Modular Safety Shutoff Valves with Proof of Closure Option DMV eco Series DMV-D eco Series DMV-DLE eco Series Flow curve Pressure drop (in. W.C.) Based on 60 F psia, dry Flow (CFH) of natural gas; s.g at 60 F 40,000 60,000 We reserve the right to make any changes in the interest of technical progress. Karl Dungs, Inc Pheasant Ridge Drive NE Suite 150 Blaine, MN 55449, U.S.A. Phone Fax info@karldungsusa.com Internet Karl Dungs GmbH & Co. KG P.O. Box D Schorndorf, Germany Phone +49 (0) Fax +49 (0) info@dungs.com Internet 8 8
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