POWERLINER/POWERDRIVE
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1 POWERLINER/POWERDRIVE
2 WHAT IS POWERLINER? / New wirefeed system with rollers / Irrespective of the material and diameter of the wire (0.6 to 1.6 mm) / Inner liners no longer required / Virtually wear-free wirefeed / Easily copes with long distances between wirespools and welding system 2 Fronius International GmbH / PowerLiner - PowerDrive /
3 HOW DOES POWERLINER WORK? Rolling friction << dynamic friction! / Wirefeeding hose with rollers (instead of inner liners) / Wire is fed through rollers that are arranged at 90 to each other so no dynamic friction 3 Fronius International GmbH / PowerLiner - PowerDrive /
4 POWERLINER DETAILED DESIGN / Wirefeeding hose can be easily customised to a specific length (can be prepared to any length) / Just cut to the desired length / Can be lengthened or shortened at any time (advantage for repairs) 20mm 4 Fronius International GmbH / PowerLiner - PowerDrive /
5 POWERLINER CORRUGATED PROTECTIVE HOSE / The corrugated protective hose can be used in even the most awkward routing situations A big plus for robots and in shipbuilding! Perfect protection for a long service life / Protects from welding spatter and bending / Can be fitted along the entire length of the wirefeeding hose to provide complete protection 5 Fronius International GmbH / PowerLiner - PowerDrive /
6 QUICKCONNECT POWERLINER CONNECTION Marathon pack QuickConnect connection Connection for wire-feed unit QuickConnect ensures that the PowerLiner can be quickly and easily connected to and disconnected from large spool systems, wire drums, wire-feed units or welding torches 6 Fronius International GmbH / PowerLiner - PowerDrive /
7 POWERLINER TECHNICAL DATA Description Wire diameter Materials PowerLiner external diameter External diameter of corrugated protective hose Min. threading radius Min. bending radius Weight Length per pack Threading direction Characteristic 0.6 to 1.6 mm Suitable for all materials 20 mm 30 mm 150 mm 120 mm 150 g/m without corrugated protective hose 76 plastic rollers per metre 25 m PowerLiner roller Wire can only be thread in from one end, the butt end 7 Fronius International GmbH / PowerLiner - PowerDrive /
8 TWO APPLICATION AREAS FOR POWERLINER / As a retrofittable wirefeeding hose for special routing situations / As a component in the PowerDrive system 8 Fronius International GmbH / PowerLiner - PowerDrive /
9 BENEFITS OF POWERLINER AS A WIREFEEDING HOSE / No abrasion due to extremely low forces exerted on the wire electrode Increase in service life of wearing parts / No damage to surface of wire / Precise wire feeding produces stable arc (tested up to 20 m in laboratory) / Ideal for soft wire electrodes / Low maintenance costs (no inner liners) PowerLiner / Existing systems can easily be changed to PowerLiner (existing components do not have to be changed) / When used in manual applications (e.g. shipbuilding), the low weight (wire-feed unit without wirespool) significantly reduces the amount of effort required, making the job a bit easier 9 Fronius International GmbH / PowerLiner - PowerDrive /
10 POWERLINER BENEFITS / Simple system layout due to greater flexibility in positioning of wirespools / Also very suitable for awkward routing situations or long distances / PowerLiner can be lengthened or shortened easily can be customised to any length / No special inner liners necessary / Reduced costs: no maintenance costs (wire-feed rollers and inner liners do not have to be changed) long service life only one drive necessary / Considerably longer wire-feeding distances possible 10 Fronius International GmbH / PowerLiner - PowerDrive /
11 POWERLINER AS A WIREFEEDING HOSE CONFIGURATION EXAMPLE PowerLiner, max. length: 20m Wire-feed unit Marathon pack Note: PAP-compatible also suitable for hollow-arm robots. 11 Fronius International GmbH / PowerLiner - PowerDrive /
12 POWERLINER AS A SYSTEM COMPONENT FOR POWERDRIVE What is PowerDrive? One system, consisting of / PowerLiner (wirefeeding hose with rollers) / Robacta Drive hosepack (with external wirefeeding hose) and / VR1550 (as a control unit) / QuickConnect PowerLiner max. 10 m Interconnecting hosepack VR1550 Marathon pack with QuickConnect Robacta Drive with external wirefeeding hose with QuickConnect Power source 12 Fronius International GmbH / PowerLiner - PowerDrive /
13 POWERDRIVE BENEFITS / Welding wire fed over rollers / Less dynamic friction / Virtually wear-free wirefeed / No inner liners / Less downtime and lower replacement costs / Universal application for all wire types and wire diameters from 0.6 to 1.6 mm / Drive rollers in the wire-feed unit no longer need to be changed (no wear) / Energy saved as wire-feed motor not used / QuickConnect facilitates rapid connection/disconnection of the wirefeed system / Robacta Drive as a single drive 13 Fronius International GmbH / PowerLiner - PowerDrive /
14 OVERVIEW OF POWERLINER 14 Fronius International GmbH / PowerLiner - PowerDrive /
15 POWERDRIVE SYSTEM COMPONENT VR1550 AS A CONTROL UNIT / Wire-feed unit for the PowerDrive system Robacta Drive as a stand-alone wire-feed unit, no wearing parts required for the VR1550 Benefits of the VR1550 in other applications / Can be used across a range of processes with: Robacta, Robacta Drive and Robacta Drive CMT fewer variants reduce operating costs greater flexibility (small dimensions) reduction in investment costs 15 Fronius International GmbH / PowerLiner - PowerDrive /
16 VR1550 WIRE-FEED UNIT / High degree of application standardisation / VR1550 can be used instead of VR7000 CMT CMT wire-feed unit also has portal capability / VR1550 saves space / All VR1500 options can be used PM43 PullMig controller conversion kit 4,100,519,U CMT VR1550 installation kit 4,100, Fronius International GmbH / PowerLiner - PowerDrive /
17 VR1550 WIRE-FEED UNIT TECHNICAL DATA Supply voltage Nominal current Wire diameter 55 V DC 4 A mm, in. Wire feed speed m/min, ipm Torque 4 Nm Degree of protection IP 21 Dimensions l / w / h 405 / 208 / 205 mm, / 8.19 / 8.07 in. Weight 7 kg, lb. Drive 4 roller drive Max. shielding gas pressure 7 bar, 101 psi Max. coolant pressure 6 bar, 87 psi 17 Fronius International GmbH / PowerLiner - PowerDrive /
18 Maahantuonti ja myynti: Pronius Oy Keisarinviitta 20 B Pirkkala +358 (0) info@pronius.fi
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Hydraclaw Jacks. *dimensions are in mm. Powerful: 5 tonne capacity on head or toe. High Lift: 178mm. Fast Operation: 5.5mm lift per stroke
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Circular blade cutting machines. Cortex CB SLICER. Highest throughput and best product appearance
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Data Sheet for Precision Potentiometer
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For the sunny side of life
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CONTENTS. Gold Bond Fasteners Bolts 1 Clamps 3 Nuts 4 Washers 5. Hoist Rings Center Pull 6 Side Pull 7. Socket Head Stripper Bolts Inch 8 Metric 9
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Double C-Face Spring-Set Brakes
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