FLAIR TWO-HANDLE BATH & SHOWER FAUCET

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1 INSTALLATION INSTRUCTIONS BEFORE YOU BEGIN NOTES CAUTION: Risk of product damage. Remove plaster guards, valve units, and aspirator before you apply heat to yoke. Shut off the main water supply. Observe all local plumbing and building codes. TOOLS AND MATERIALS RECOMMENDED FLAIR TWO-HANDLE BATH & SHOWER FAUCET Do not remove plaster guards until instructed. Install water hammer arrestors in supply lines. Kohler Co. reserves the right to make revisions in the design of faucets without notice, as specified in the Price Book. Adjustable Wrenches Assorted Screwdrivers Strap Wrench Drill Tube Cutter Hex Wrench Solder Plumbers Putty Thread Sealant Torque Wrench Propane Torch AA (B) 1999 Kohler Co.

2 INSTALL VALVE Determine location of support framing for yoke, spout, and showerhead. Install support framing as needed TO FLOOR (TYPICAL) 8 4 BATH/SHOWER INSTALLATION TO FLOOR (TYPICAL) 48 TO FLOOR SHOWER ONLY INSTALLATION 4 4 BATH ONLY INSTALLATION CAUTION: Risk of product damage. Remove plaster guards, valve units, and aspirator before you apply heat to yoke. Yoke has two union joints that can be used with either 1/2 N.P.T. pipe or copper tubing. Remove aspirator with a 3/8 hex wrench. Connect hot and cold supplies to yoke, so they are between 2-1/4 minimum and 3 maximum from the finished wall. Reinstall plaster guards, valve units, and aspirator. 2-1/4 MIN. 3 MAX. Union Joints Finished Wall Plaster Guard Valve Units 1/2 N.P.T. Pipe or Copper Tubing AA (B) 2 Kohler Co., Kohler, WI

3 For ceiling supplies only: Remove aspirator with a 3/8 hex wrench. Turn yoke over so that supplies connect from top of yoke. Reinstall aspirator at top of yoke. Do not overtighten. Reversing yoke will reverse direction handles close. For proper handle operation, reverse valve units. Before removing, make sure valves are in the open position. Turn hot valve counterclockwise and cold valve clockwise. Remove plaster guards and reverse valves. Torque valves to ft. lbs. and turn to closed position. Replace plaster guards. For all installations: Plumb using 1/2 N.P.T. copper tubing, elbows, and adapters. Use thread sealant on all threaded connections. Secure the bath and shower piping to support framing. Turn on main water supply, making sure valves are closed. Turn on water to flush debris from valve and check for leaks. Turn off water. Complete the finished wall. INSTALL HANDLES For lever handle: Turn hot valve clockwise and cold valve counterclockwise to closed position. Peel paper backing off gasket and attach gasket to underside of escutcheon. Place escutcheon over valve body. Hot Plaster Guard Elbow Elbow Gasket Ceiling Supplies Aspirator Escutcheon Valve Unit Cold Temporary Nipple 1/2 N.P.T. Copper Tubing Adapters 1/2 N.P.T. Copper Tubing Temporary Nipple Valve Body Adhesive Kohler Co., Kohler, WI AA (B)

4 Fit spline adapter about halfway on valve stem. Wet O-ring with water and place into groove in bonnet. Thread bonnet to escutcheon. Insert lever through bonnet. Partially install the lever onto spline adapter, and check alignment. For further alignment, remove lever, and reposition spline adapter until skirt alignment is correct. Install lever, and secure with washer and screw. Attach insert to lever. Place O-ring onto plug button. Install plug button into lever. For acrylic handle: Turn hot valve clockwise and cold valve counterclockwise to closed position. Place gasket over valve body. Thread escutcheon onto valve body. Place spline adapter onto valve stem. Place O-ring onto insert and place into handle. Place handle onto valve stem and attach with washer and screw. Insert plug button into handle. Valve Stem Bonnet Lever Spline Adapter O-Ring Washer Screw Escutcheon Spline Adapter O-Ring Plug Button Valve Stem Valve Body Insert Gasket Insert O-Ring Handle Screw Washer Plug Button AA (B) 4 Kohler Co., Kohler, WI

5 INSTALL SPOUT Remove temporary nipple. Install 1/2 N.P.T. nipple to extend 1/2 beyond finished wall. Apply thread sealant to the nipple threads. Apply a bead of plumbers putty or other sealant around inlet of spout according to putty manufacturer s instructions. Carefully tighten with a clean strap wrench. Remove excess putty. INSTALL SHOWERHEAD Remove temporary nipple. Loosen setscrew and apply a bead of plumbers putty or other sealant around escutcheon according to putty manufacturer s instructions. Slip escutcheon over shower arm. Place thread sealant on shower arm threads and thread shower arm into elbow. Tighten with a clean strap wrench. Flush out system with showerhead removed. Place thread sealant on other end of shower arm and tighten showerhead to shower arm. Nipple Elbow Apply Plumbers Putty 1/2 Apply Plumbers Putty Setscrew Showerhead Escutcheon Spout Shower Arm Kohler Co., Kohler, WI AA (B)

6 INSTALLATION CHECKOUT Turn on main water supply. Open hot and cold valves and check for leaks. Run water for about a minute. Turn hot and cold water valves off. CALL US FOR HELP KOHLER REQUESTING SERVICE Here s what you need to do if you require service: First review the installation instructions to ensure correct installation. If you are still unable to correct the problem, call our Customer Service Department for direct help. Dial KOHLER AA (B) 6 Kohler Co., Kohler, WI

7 Kohler Co., Kohler, WI AA (B)

8 AA (B) 8 Kohler Co., Kohler, WI

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