EDITION DECEMBER CATALOGUE LOCKS / INSERTS / CONSTRUCTIONS

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1 EDITION DECEMBER 2016 CATALOGUE LOCKS / INSERTS / CONSTRUCTIONS

2 anti-burglary MortIse lock Metal ZWt-72/ Locking pin additional lock Main lock parallel lock Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

3 Anti-burglary mortise lock METAL (ZWT-72/) is intended for door producers. 1,5 12 The lock consists of: main lock (ZT-72/) locked with a cylinder insert with a function of latch rotation (depending on needs we produce a lock adapted to the so-called left or right doors) 202 (14) , Zamek Additional dodatkowy lock Zamek Main główny lock (72) x x15 parallel lock so-called lower (ZT- nd) is linked with the main lock by means of a coupler (rotation of a cylinder insert in the main lock causes respectively protrusion or hiding of bolt s pins of the parallel lock) additional lock so-called upper (ZT- ng) locked with a cylinder insert is an independent additional lock coupled with a coupler with the upper blocking bolt. The advantages of this lock is very easy fitting to doors and failure-free work. The lock can be made with a front mm or 24 mm wide, the front is ended with a radius or at right angle. We offer the lock in two tints: white zinc colour yellow zinc colour It is possible to place an individual logo on the lock s fronts and to configure pins blocking the bolts and shape of the front (photographs show the standard version). (5,5) 6 Zamek Parallel równoległy lock 10x15 The anti-burglary mortise lock METAL has valid certificates of tests carried out at the Building Research Institute and the Technical Approval of the Building Research Institute. We produce the lock in the safety class of IV and V in accordance with PN-EN 10: AC: The anti-burglary mortise lock METAL (ZWT-72/) is reported as an invention in the Patent Office of the Republic of Poland. 5 tel.:

4 gate pin lock InoX hook lock lock in the box types of lock: Our offer includes gate pin locks in stainless version in two width options: ZBTI 72-/0 ZBTI 72-/40 Features of the lock: made of stainless sheet metal can be set to Right/Left doors through head rotation has two gears: the first turning causes that pins are pulled out for approximately 1 mm, the second for the next 1 mm front of stainless sheet metal mm thick the lock fulfils requirements of PN-EN 109 standard accessories: 24 0(40) box (rough, for fitting in a gate with profile of 0 or 40 mm wide) two-sided handle AGA in graphite colour with a blocking screw (with a seat for zeta wrench) and two plastic shields (zeta wrench in a set) ,6 AGA handle x10 16 cylinder insert 1/1 mm made of brass with a set of keys and blocking screw with a head for cross-headed wrench latch made of sheet metal mm thick, white zinc colour, adapted to screwing on or welding It is possible to buy only the lock. Depending on needs you can additionally buy: box, AGA handle, cylinder insert and latch. The lock is accompanied by a manual, transport carton and VAT invoice for the purchase made. Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

5 gate bolt lock hook lock lock in the box types of lock: Our offer includes gate bolt locks in a galvanized version in two width options: ZBZ 72-/0 ZBZ 72-/40 Features of the lock: galvanized for the purpose of anti-corrosion protection ( white zinc colour) can be set to Right/Left doors through head rotation has two gears: the first turning causes that the pin is pulled out for approximately 1 mm, the second for the next 1 mm front of galvanized sheet metal mm thick 24 0(40) the lock fulfils requirements of PN-EN 109 standard accessories: box (rough, for fitting in a gate with profile of 0 or 40 mm wide) , two-sided handle AGA in graphite colour with a blocking screw (with a seat for zeta wrench) and two plastic shields (zeta wrench in a set) cylinder insert 1/1 mm made of brass with a set of keys and blocking screw with a head for cross-headed wrench latch made of sheet metal mm thick, white zinc colour, adapted to screwing on or welding AGA handle 91 It is possible to buy only the lock. Depending on needs you can additionally buy: box, AGA handle, cylinder insert and latch. The lock is accompanied by a manual, transport carton and VAT invoice for the purchase made. tel.:

6 HooK LoCK hook lock lock in the box types of lock: Our offer includes hook locks in galvanized version in two width options: ZH 72-/0 ZH 72-/40 Features of the lock: galvanized for the purpose of anticorrosion protection has a hook making it impossible to open a gate possibility of blocking the hook while turning a key in a cylinder insert possibility of lifting the hook by means of a handle or key in a cylinder insert front of galvanized sheet metal 4 mm thick the lock fulfils requirements of PN-EN 109 standard 25 4 (5) 0(40) accessories: box (rough, for fitting in a gate with profile of 0 or 40 mm wide) two-sided handle AGA in graphite colour with a blocking screw (with a seat for zeta wrench) and two plastic shields (zeta wrench in a set) cylinder insert 1/1 mm made of brass with a set of keys and blocking screw with a head for cross-headed wrench latch made of sheet metal 5 mm thick, white zinc colour, adapted to screwing on or welding 6 56 It is possible to buy only the lock. AGA handle 91 Depending on needs you can additionally buy: box, AGA handle, cylinder insert and latch. The lock is accompanied by a manual, transport carton and VAT invoice for the purchase made. Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

7 Double assymetric lock lock right and hooks white zinc colour lock left and hooks yellow zinc colour types of lock: our offer includes an assymetric lock right or left in galvanized version: white zinc colour yellow zinc colour Features of the lock: double mortise lock intended for doors upper and lower locks coupled on the front of sheet metal mm thick galvanized upper and lower locks have two gears: the first turning causes that the pin is pulled out for approximately 12.5 mm, the second for the next 12.5 mm the lock fulfils requirements of PN-EN 109 standard accessories: angle latches separately for the upper and lower locks (2.5mm thick) or one latch for both locks (mm thick) galvanized for white or yellow colours cylinder inserts adapted to thickness of doors in colours appropriate to the lock (brass, satin) The lock is sold in a set with latches and screws for wood 4 0 mm (14 pcs.) The lock is accompanied by manual, transport carton and VAT invoice for the purchase made , , ,50 2, , tel.:

8 Double pin lock lock and latch galvanized white lock and latch yellow zinc types of lock: our offer includes a double pin lock in galvanized version: white zinc colour yellow zinc colour Features of the lock: anti-burglary double mortise lock class 4 upper and lower locks coupled on the front of sheet metal mm thick galvanized for the purpose of anticorrosion protection (white zinc colour or yellow zinc colour) can be set to Right/Left doors through head rotation upper and lower locks have two gears: the first turning causes that pins are pulled out for approximately 12.5 mm, the second for the next 12.5 mm fulfils requirements of PN-EN 109 standard accessories: 1,5 straight latch made of construction sheet metal S.0 mm thick, white zinc colour or yellow zinc colour, adapted to screwing on 24 cylinder inserts adapted to thickness of doors in colours appropriate to the lock (brass, satin) 62 11, , x15 The lock is sold in a set with a latch. The lock is accompanied by manual, transport carton and VAT invoice for the purchase made ,60 11,60 20, x15 Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

9 Double pin lock lock and latch galvanized white lock and latch yellow zinc types of lock: our offer includes a double pin lock in galvanized version: white zinc colour yellow zinc colour Features of the lock: anti-burglary double mortise lock class 4 upper and lower locks coupled on the front of sheet metal mm thick galvanized for the purpose of anticorrosion protection (white zinc colour or yellow zinc colour) can be set to Right/Left doors through head rotation upper and lower locks have two gears: the first turning causes that pins are pulled out for approximately 12.5 mm, the second for the next 12.5 mm 1,5 the lock fulfils requirements of PN-EN 109 standard accessories: 1 50 straight latch made of construction sheet metal S.0 mm thick, white zinc colour or yellow zinc colour, adapted to screwing on x cylinder inserts adapted to thickness of doors in colours appropriate to the lock (brass, satin) The lock is sold in a set with a latch. The lock is accompanied by manual, transport carton and VAT invoice for the purchase made x15 5 tel.:

10 pin lock 72- lock and latch galvanized white lock and latch yellow zinc types of lock: our offer includes an anti-burglary pin lock 72- in galvanized version: white zinc colour yellow zinc colour Features of the lock: anti-burglary mortise lock class 4 (class 5 to order) according to PN-EN 109 standard lock on the front of sheet metal mm thick galvanized for the purpose of anticorrosion protection (white or yellow zinc colour) can be set to Right/Left doors through head rotation the lock has two gears: the first turning causes that pins are pulled out for approximately 12.5 mm, the second for the next 12.5 mm accessories: angle latch made of sheet metal 2.0 mm thick, yellow zinc colour or white zinc colour, adapted to screwing on ,5 cylinder inserts adapted to thickness of doors in colours appropriate to the lock (brass, satin) R x15 The lock is sold in a set with a latch. The lock is accompanied by a manual, transport carton and VAT invoice for the purchase made R 5 Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

11 pin lock lock and latch galvanized white lock and latch yellow zinc types of lock: our offer includes a pin lock in galvanized version: white zinc colour yellow zinc colour Features of the lock: mortise lock intended for doors lock on the front of sheet metal mm thick galvanized the lock has two gears: the first turning causes that the tongue is pulled out for approximately 12.5 mm, the second for the next 12.5 mm the lock fulfils requirements of PN-EN 109 standard accessories: angle latch made of sheet metal 2.0 mm thick, yellow zinc colour or white zinc colour, adapted to screwing on 24 1,5 cylinder insert adapted to thickness of doors in colours appropriate to the lock (brass, satin) 2 The lock is sold in a set with a latch R x The lock is accompanied by a manual, transport carton and VAT invoice for the purchase made. 25 R 5,5 5 tel.:

12 bolt lock 72- lock and latch galvanized white lock and latch yellow zinc types of lock: our offer includes a bolt lock 72- in galvanized version: white zinc colour yellow zinc colour Features of the lock: mortise lock intended for doors lock on the front of sheet metal mm thick galvanized for the purpose of anticorrosion protection (white or yellow zinc colour) can be set to Right/Left doors through head rotation the lock has two gears: the first turning causes that the tongue is pulled out for approximately 12.5 mm, the second for the next 12.5 mm the lock fulfils requirements of PN-EN 109 standard accessories: angle latch made of sheet metal 2.0 mm thick, yellow zinc colour or white zinc colour, adapted to screwing on ,5 The lock is sold in a set with a latch R The lock is accompanied by a manual, transport carton and VAT invoice for the purchase made. R 5,5 5 Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

13 bolt lock lock and latch galvanized white lock and latch yellow zinc types of lock: our offer includes a bolt lock in galvanized version: white zinc colour yellow zinc colour Features of the lock: mortise lock intended for doors lock on the front of sheet metal mm thick galvanized for the purpose of anti-corrosion protection (white or yellow zinc colour) the lock has two gears: the first turning causes that the tongue is pulled out for approximately 12.5 mm, the second for the next 12.5 mm the lock fulfils requirements of PN-EN 109 standard accessories: angle latch made of sheet metal 2.0 mm thick, yellow zinc colour or white zinc colour, adapted to screwing on , R The lock is sold in a set with a latch. The lock is accompanied by a manual, transport carton and VAT invoice for the purchase made R 5,6 tel.:

14 InsErTs two-sided inserts, brass A B two-sided inserts with a knob, satin A B two-sided inserts range A B for two-sided inserts it is possible to add a knob on any side apart from the sizes provided in the table, we can produce custom-ordered lengths. Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

15 one-sided inserts, zinc colour one-sided inserts range apart from the sizes provided in the table, we can produce custom-ordered lengths. A 9 types of the inserts: our offer includes two types of inserts: two-sided one-sided Class of the inserts: A, B, C according to PN-91/B-94461/02 standard the inserts also fulfil requirements of PN-EN 10:2007 standard available colours: two-sided inserts: brass, satin one-sided inserts: brass, zinc colour services: upon a Customer s request we reconstruct a cylinder insert according to profile of a delivered key duplicating keys based on a number the insert is sold in a set with three keys and fitting screw at the customer s request it is possible to change the number of keys in a set for two-sided inserts it is possible to add a knob on any side packing methods: skin (vacuum packing) small carton Master key systems: Master Key is a system in which a user opens only those rooms with one key to which the author of the system has granted authorizations to him each key has its access level: opens doors of one, several or all rooms advantages of Master key: control of access to buildings and their rooms high security convenience in administration of keys in a building Master key systems is dedicated for: managers of public administration buildings hotels housing cooperatives companies tel.:

16 LoCK CYLInDErs lock cylinder classes Class a lock cylinder with basic anti-burglary protection level (6-ward structure) 1 anti-tampering ward shape 1 class b lock cylinder with elevated anti-burglary protection level (6-ward structure) 1 2 anti-tampering ward shape tempered body-locking pins (2 pcs.) tempered cylinder-locking plate class C lock cylinder with very high anti-burglary protection level (6-ward structure) the cylinder is delivered with a code card 1 anti-tampering ward shape 2 tempered body-locking pins (2 pcs.) tempered cylinder-locking plate 4 tempered cylinder-locking pins (2 pcs.) steel body wards ( pcs.) steel cylinder wards (2 pcs.) Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

17 rivets steel rough or galvanized rivets: diameter of 4 to mm, length of 10 to 50 mm, standardized heads or to order Quantity: We make for an order of minimum 1000 pcs. HInges Hinges raw, galvanizedor powder coated: We make a minimum 1000 pcs for an order. we have our own models upon a request we make hinges in accordance with customer s documentation tel.:

18 squeezer For Cans, pet bottles and Cartons Maximum size of squeezed packaging: width: 105 mm, height: 15 mm, depth: 110 mm the devices is used for squeezing: PET bottles with capacity of up to 2 litres and maximum height of 50 mm paper and multi-material cartons with capacity of up to 1 litre traditional aluminium cans after drinks with capacity of up to 0.6 litre aluminium cans after the so-called energy drinks with diamater not smaller than 45 mm squeezer, three fitting pins, manual, transport carton, VAT invoice for the purchase the product is registered as a utility model at the patent office of the republic of poland. 1 - guide rail 2 - slider - connector 4 - handle lever 5 - Lever 6 - foot Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

19 MounteD basket For Waste segregation The basket is intended for hanging bags with circumference of a throat from 120 to 160 cm. Capacity of fitted bags should not exceed 150 litres, and weight of a loaded bag 0 kg. Features of the basket: intended for fitting on a wall (easy to pull down and hang again, with a possibility of blocking against pulling down), to facilitate segregation of waste available in the colours: blue, green and yellow, fitted with a cover and small frame blocking a bag, solid (frame made of sheet metal 1.2 mm thick, cover 1.0 mm, small frame 1.5 mm), powder painted, possibility of fitting pcs. on an optional stand. basket with a small frame, two fitting pins, manual, transport carton, VAT invoice for the purchase. tel.:

20 services Laser cutting We have a two-table laser TRUMPF with power of 5 kw. Our cutting possibilities: construction carbon sheet metals up to 25 mm thick, stainless sheet metals up to 20 mm thick, aluminium sheet metals up to 12 mm thick, Maximum dimensions of metal sheets mm. Bending We possess bending brakes with pressure of 40, 100 and 160 tonnes. thickness of up to 6 mm, length of up to 4000 mm. Welding We can weld details and small-size constructions by means of MIG, MAG and TIG methods. Treatment of METALs We offer treatment of metals on: eccentric presses, vibration and abrasive devices, belt grinders, lathes, automatic lathes, drills, millers, saw. Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

21 CuttIng sheet Metals WItH a Cutter We cut steel sheet metals: width: up to 200 mm, thickness: up to 5 mm. powder CoatIng We can coat small details and small-size steel constructions with powder with maximum dimensions: height: 1700 mm, width: 1700 mm, length: 500 mm. QUALITY We have a Quality Control department, furnished with professional measuring equipment. At request, we can perform trial batch measurements and issue measurement reports for finished series. We hold an Iso rheinland certificate ConstruCtIon DepartMent We work on innovative design software: SOLID Works and AutoCAD. We use documentation handed to us by the client, as well as self-developed designs. galvanic ZInC plating We offer services in the range of zinc plating: light-blue yellow black prefabrication of ConstruCtIon We make small-size constructions of: black steel, stainless steel, aluminium. tel.:

22 HISTORY Disabled Workers Co-operative METAL SINCE 1951 Spółdzielnia Inwalidów METAL (Disabled Workers Co-operative METAL ) was established in May 1951 under the name: Spółdzielnia Inwalidów w Bytowie (Disabled Workers Co-operative in Bytów). The purpose of its activity was the vocational and social activation of the disabled, who accounted for a large percentage of the population in postwar years. At the beginning of its operation, the co-operative employed a dozen or so members and several dozen candidates for members. In the initial stage of the activity several service points were activated: shoemaker s, tailor s, hairdresser s, linen production. In the following years the scope of services was extended e.g. by the points: saddler s, carpenter s, brush production, well making, metal, stove-fitting and painting, glassmaking. In 1956 the co-operative changes its name into Wielobranżowa Spółdzielnia Inwalidów w Bytowie (Multi-Sectoral Disabled Workers Co-operative in Bytów) and registers its first trademark. One of our stores (Department Store) In this period the company has a broad offer of clothing articles such as towels, underwear for children and infants, overgarments, working clothes, jackets, trousers, overalls, coats and footwear. It also includes brush and metal products e.g. baking tins, bathing tubs. Protection certificate trademark and the first trademark Cooperative At the beginning of the 1960s the plant intensively develops a network of homeworkers who perform work for it in their own workshops. The company specializes in the production of wooden boxes, handles, brushes, buckets, hangers, latches. Also the first locks are made. Products, the 60s Facility 1 in ul. Miła The co-operative invests in its machinery park (e.g. presses and drills) and starts to implement further own products from the metal sector: hinges, energetic manual drives, buckets, metal baskets, simple cylinder brass inserts and building fittings. The company s operation includes the entire former Słupsk voivodship. In 1966 the plant changes its name into the present one, i.e. Spółdzielnia Inwalidów METAL (Disabled Workers Co-operative METAL). In the same year construction of the new building lasting eight years comes to an end (Plant no. 1 in Miła Street in Bytów). Spółdzielnia Inwalidów METAL,,METAL Bytów, Bytów, ul. Wybickiego ul. Wybickiego 5, tel: , simetal@simetal.pl

23 Products, the 70s In 19 the company buys the former base of the Agricultural Cooperatives Association which it extends and equips with machines within th next three years (it is the Plant no. 2 in Wybickiego street in Bytów the current registered office of the Co-operative). The 190s is a period when the plant employs over 00 staff and realizes approximately 0% of domestic production of patent locks. Daily it produces as many as half a million hinges. The company makes its contribution to many local projects e.g. it patronizes the local school and education centre and supports an orphanage. The plant starts to make its first steps on foreign markets i.e. European and Asian. At the beginning of the 1990s the co-operative produces a wide range of building and furniture fittings. It has its own products protected by patent law e.g. racks, mortise locks, door shields, rodent traps, pallet hinges. The plant provides hypermarkets with locks, padlocks, handles and portable suitcase grills. In 1992 the plant gains the status of a Protected Labour Enterprise. In 1994 it registers a new trademark. In an Italian technological line is activated in the Plant no. 1 for the production of a cylinder profile insert. Facility 2 in ul. Wybickiego, the 0s Our trademark was registered in In 1995 a galvanizing plant is put into use in the Plant no. 2, intended for applying zinc galvanic coatings on small steel elements. In 2006 growing problems connected with debt collection, competition of cheap goods from China and commitments to PFRON (State Fund for Rehabilitation of People with Disabilities) (related to a loan for the purchase of a technological line for production of a cylinder insert) force the company to sell the Plant no. 1 (on Miła street). Facility 1 Technological line Facility 2 Galvanizing plant, the 90s Now the co-operative is located in one plant on Wybickiego street. The company searches for new solutions to remain operating. Purchase of Bystronic laser, LVD and later a Mazak laser and two bending brakes is an effect of this search. Introduction of the new technology enables the co-operative to open a new branch. The company begins its expansion in the sector of steel and aluminium constructions and components of machines. It provides services in making elements for aboveground and sea wind power stations, elements of bus and excavator constructions (e.g. for VOLVO, MAN, TEREX, BOMAG) and components for the machinery industry. The plant invests in modern software for designing. In 2009 a non-certified quality management system is implemented, consistent with ISO At the end of 2012 implementation of the IT system of ERP class starts (advanced Trademark 2012 resources management) including the entire process of sale, purchase, production and accountancy. In 2012 the trademark is renewed. In 2016 the trademark is renewed again and certified quality management system ISO 9001 is implemented. A new trademark used 2016 tel.:

24 Currently IN Disabled Workers Co-operative METAL Currently, the Disabled Workers Co-operative METAL possesses land with a total surface area of 2. ha, office building, company rehabilitation clinic as well as production and warehouse halls of a total surface area of 5,500 m2. The company employs approximately 140 staff, including nearly 70% of the disabled and is the sole Protected Labour Enterpise in the territory of Bytów Municipality. The co-operative s offer includes own metal products for the sector of building and furniture fittings (mainly mortise locks and brass cylinder inserts). The plant also provides services concerning prefabrication of small details and small-size constructions, galvanic services and services including neutralization of chemical waste. The co-operative has a broad machinery park consisting e.g. of laser cutters, bending brakes and eccentric presses, automatic lathes. BYTÓW Spółdzielnia Inwalidów,,METAL Bytów, ul. Wybickiego 5 tel.: Warszawa

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