Engineering Design Assurance Test Report ( S )

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1 TEST EQUIPMENT LIST: AC Source : Chroma programmable AC source Model Power Analyzer : Chroma Power Analyzer Model 6630 Load : Chroma Electronic DC Load Oscilloscope : Lecroy wave surfer MHZ Oscilloscope Digit Multimeter : Fluke 8808A Multimeter INPUT FUNCTION TEST 1 INRUSH CURRENT 115 VAC 30 A(MA) I/P : 115 VAC 60 HZ 115 VAC 19.1 A COLD START 230 VAC 50 A(MA) I/P : 230 VAC 50 HZ 230 VAC 45.7 A COLD START 2 INPUT VOLTAGE RANGE 88 VAC ~ 264 VAC I/P : TESTING I/P : 75 V ~ 264 V I/P : TEST : OK LOW-LINE -3V = HIGH-LINE+36V = 85 V 300 V (AC POWER ON/OFF NO DAMAGE) / MIN LOAD ON:30SEC OFF:30SEC 10MIN 3 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ I/P : 88 VAC ~ 264 VAC TEST : OK / MIN LOAD (NO DAMAGE) 4 EFFICIENCY I/P : 230 VAC 78 % (TYP) I/P : 115 VAC 60 HZ 115 VAC % I/P : 230 VAC 50 HZ 230 VAC % 5 INPUT CURRENT 100 VAC < 1.6 A I/P : 100 VAC 60 HZ 100 VAC 1.10 A 115 VAC < A I/P : 115 VAC 60 HZ 115 VAC A 230 VAC < A I/P : 230 VAC 50 HZ 230 VAC A 6 POWER FACTOR CORRECTION I/P : 115 VAC 60 HZ 115 VAC P.F > PF I/P : 230 VAC 50 HZ 230 VAC P.F 7 GREEN MODE O/P : NO LOAD I/P : 115 VAC 60 HZ I/P : 0.28 W < 0.5 W I/P : 230 VAC 50 HZ I/P : 0.38 W O/P : NO LOAD 8 LEAKAGE CURRENT I/P : 264 VAC 50 HZ I/P : 264 VAC 50 HZ L-PE : 0.42 ma < 0.75 ma N-PE : 0.42 ma 1 / 5

2 OUTPUT FUNCTION TEST 1 OUTPUT VOLTAGE ±10% OF RATED VOLTAGE I/P : 115 VAC 60 HZ 4.40 VDC ~ 5.60 VDC ADJUST RANGE 4.5 VDC ~ 5.5 VDC I/P : 230 VAC 50 HZ 4.40 VDC ~ 5.60 VDC 2 LINE REGULATION O/P : ± 1 % (max) I/P : 100 VAC ~ 264 VAC Vmax Vmin Vnormal ±% % 3 LOAD REGULATION O/P : ± 2 % (max) I/P : Vmin load Vfull load Vcent ±% 115 VAC 60 HZ % 230 VAC 50 HZ % / MIN LOAD 4 SET UP TIME 115 VAC < 1000 ms I/P : 115 VAC 60 HZ 115 VAC ms 230 VAC < 1000 ms I/P : 230 VAC 50 HZ 230 VAC ms 5 RISE TIME 115 VAC < 30 ms I/P : 115 VAC 60 HZ 115 VAC 3.53 ms 230 VAC < 30 ms I/P : 230 VAC 50 HZ 230 VAC 4.06 ms 6 HOLD UP TIME 230 VAC > 60 ms I/P : 230 VAC 50 HZ 230 VAC ms 7 OVERSHOOT & UNDERSHOOT I/P : 230 VAC I/P : 230 VAC 50 HZ Vmax Vtop Vbase ±% TEST OUTPUT < ±5% % 8 DYNAMIC LOAD OUTPUT < 1000 mvp-p(max) I/P : 230 VAC 50 HZ 900 mvp-p(max) / MIN LOAD 75% DUTY CYCLE 1K HZ 9 RIPPLE & NOISE O/P : < 70 mvp-p I/P : 100 VAC 60 HZ mvp-p(max) 20% LOAD O/P : 20% / 50% / 100% LOAD mvp-p(max) 50% LOAD JUST PFC FUNCTION ONLY mvp-p(max) % LOAD I/P : 254 VAC 50 HZ mvp-p(max) O/P : 20% / 50% / 100% LOAD mvp-p(max) 50% LOAD 10 Power Good Signal Hi-Limt ms I/P : 230 VAC 50 HZ ms Lo-Limt ms O/P : Ta : FULL LOAD 25 mvp-p(max) 11 Remote Sensing % I/P : 230 VAC 50 HZ Vmax Vmin ±% (OPTION) % 12 REMOTE CONTROL ON/OFF POWER ON : ~ V I/P : VAC ~ VAC POWER ON : (OPTION) POWER OFF : ~ V / MIN LOAD POWER OFF : SINK CURRENT: ~ ma 13 CAPACITOR LOAD I/P : 115 VAC 60 HZ 108,000 μf (Max) I/P : 115 VAC 60 HZ O/P : MA LOAD 108,000 μf (Max) I/P : 230 VAC 50 HZ 108,000 μf (Max) I/P : 230 VAC 50 HZ O/P : MA LOAD 108,000 μf (Max) 20% LOAD % LOAD 2 / 5

3 PROTECTION FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 OVER LOAD PROTECTION O/P : 105 % ~ 150 % I/P : 115 VAC 60 HZ 115 VAC 134 % I/P : 230 VAC 50 HZ 230 VAC 128 % O/P : SPEC. maximum OLP point I/P : 115 VAC 60 HZ Protect function active to repeat 30 times I/P : 230 VAC 50 HZ Power no damage Each I/P 30 times 2 OVER VOLTAGE PROTECTION I/P : 230 VAC I/P : 115 VAC 60 HZ O/P : 6.5 VDC O/P : 5.8 V ~ 7 V I/P : 230 VAC 50 HZ O/P : 6.5 VDC 3 SHORT CIRCUIT PROTECTION SHORT EVERY OUTPUT I/P : 230 VAC I/P : 5.8 W Test method: Continued short circuit : 2 Hr (1)Short circuit defect is removed (2)Power on/off test Load short output 3 seconds open, an I/P : 115 VAC 60 HZ Protect function active interval 60 seconds to repeat 30 times I/P : 230 VAC 50 HZ Power no damage Each I/P 30 times Component no damage COMPONENT STRESS TEST 1 Power Transistor Q Rated I/P : 264 VAC 50 HZ (1) V (D to S) or (C to E) Peak Voltage A V O/P : (1)Full Load Turn on (2) V (PFC or Non PFC) (2)Full Load (3) V 2 Power Transistor(PWM) Q 1 Rated I/P : 264 VAC 50 HZ (1) 538 V (D to S) or (C to E) Peak Voltage 7 A 600 V O/P : (1)Full Load Turn on (2) 541 V (2)Full Load (3) 541 V MOS 2SK4098FS 3 Clamp Diode Peak Voltage D 1 Rated I/P : 88 VAC 60 HZ 88V 60HZ (1) 165 V 2 A 800 V I/P : 264 VAC 50 HZ (2) 187 V O/P : (1)Full Load 264V 50HZ (1) 441 V FAST-D EGP20K (2)Dynamic Load (2) 451 V 75 % Duty / 1K HZ 4 Input Capacitor Voltage C 7 Rated I/P : 264 VAC 50 HZ (1) 362 V 150 μf 400 V O/P : (1)Full Load Turn on (2) 372 V (2)Min Load Turn on (3) 364 V (3)Full Load / Min Load Change 5 Control IC Voltage & Vcc Capacitor U 4 Rated I/P : 88 VAC 50 HZ 88V 60HZ (1) 15.1 V Voltage Test 18 V I/P : 264 VAC 50 HZ (2) 10.9 V O/P : (1)Full Load Turn on (3) 15.0 V NCP1230D65R2G SO8 ON (2)Min Load Turn on 264V 50HZ (1) 15.0 V (3)Full Load / Min Load Change (2) 10.7 V C 11 Rated (3) 15.0 V 47 μf 25 V 6 AU Vcc Diode Peak Voltage D 5 Rated I/P : 264 VAC 50 HZ (1) V 1 A 200 V O/P (1)Full Load Turn on (2) V (2)Full Load (3) V SMD FAST-D ES1002FL/BYD127ZH Ta 25 7 Output Diode Peak Voltage D 11 Rated I/P : 264 VAC 50 HZ (1) 46.5 V 30 A 60 V O/P : (1)Full Load Turn on (2) 46.5 V (2)Full Load (3) 42.7 V STKY-D 30CTQ060 3 / 5

4 SAFETY TEST 1 WITHSTAND VOLTAGE I/P-O/P : 3 KVAC/min I/P-O/P : 3.6 KVAC/min I/P-O/P : ma I/P-PE : 1.5 KVAC/min I/P-PE : 1.8 KVAC/min I/P-PE : ma O/P-PE : 0.5 KVAC/min O/P-PE : 0.6 KVAC/min O/P-PE : ma 2 ISOLATION RESISTANCE I/P-O/P : 500VDC>0.1GΩ I/P-O/P : 500 VDC I/P-O/P : GΩ I/P-PE : 500VDC>0.1GΩ I/P-PE : 500 VDC I/P-PE : GΩ O/P-PE : 500VDC>0.1GΩ O/P-PE : 500 VDC O/P-PE : GΩ 3 GROUNDING CONTINUITY PE TO CHASSIS CONDITION : 40A / 2min 29.0 mω OR TRACE < 100 mω 4 APPROVAL TUV : Certificate NO : R UL : File NO : E E.M.C TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 HARMONIC IEC I/P : 230 VAC 50 HZ CLASS A MEET EN Class A CLASS C MEET EN Class C CLASS D MEET EN Class D 2 CONDUCTION EN55022 I/P : 230 VAC 50 HZ MEET EN CLASS B CLASS B FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 CLASS B CLASS B 3 RADIATION EN55022 I/P : 230 VAC 50 HZ MEET EN CLASS B CLASS B FCC CFR 47 PART 15 I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 CLASS B CLASS B 4 ESD IEC I/P : 230 VAC 50 HZ AIR : MEET EN Level III LIGHT INDUSTRY CONTACT : MEET EN AIR:±8KV/ CONTACT:±4KV Level II 5 E.F.T IEC I/P : 230 VAC 50 HZ MEET EN Level II LIGHT INDUSTRY INPUT:1KV 6 SURGE IEC I/P : 230 VAC 50 HZ MEET EN Level III LIGHT INDUSTRY O/P : Min LOAD L-N:1KV L,N-PE:1.5KV 2KV 2.4KV 7 POWER FREQUENCY IEC I/P : 230 VAC 50 HZ MEET EN Level II MAGNETIC FIELD 50Hz, 3 A/m 8 VOLTAGE DIP AND IEC I/P : 230 VAC 50 HZ MEET EN Level B INTERRUPTS >95% dip 0.5 periods 30% dip 25 periods >95% interruptions 250 periods 4 / 5

5 M.T.B.F & LIFE CYCLE CALCULATION 1 CAPACITOR SUPPOSE C7 IS THE MOST CRITICAL COMPONENT (Bulk Capacitor) LIFE CYCLE I/P : 230 VAC LIFE TIME = 155,188 HRS I/P : 230 VAC Ta : 45 LIFE TIME = 45,819 HRS SUPPOSE C11 IS THE MOST CRITICAL COMPONENT (Control IC Vcc Capacitor) I/P : 230 VAC LIFE TIME = 230,910 HRS I/P : 230 VAC Ta : 45 LIFE TIME = 60,179 HRS SUPPOSE C20 IS THE MOST CRITICAL COMPONENT (Output Side First E/C Capacitor) I/P : 230 VAC LIFE TIME = 1,127,359 HRS I/P : 230 VAC Ta : 45 LIFE TIME = 308,415 HRS 2 MTBF MIL-HDBK-217D PARTS COUNT TOTAL FAILURE RATE : 335K HRS ENVIRONMENT TEST 1 TEMPERATURE RISE TEST I/P : 230VAC 1.ROOMAMBIENT BURN-IN : 1.5HRS I/P : 230 VAC Ta= HIGHAMBIENT BURN-IN : 3HRS I/P : 230 VAC Ta= 49.7 PARTS LOCATION ROOM AMBIENT HIGH AMBIENT Ta : 27.1 Ta : 49.7 SPEC. Line Filter LF Bridge Diode BD Input Filter Capacitor C Vcc Capacitor C Switching Transistor Q Main transformer wire T Main transformer core T Output Diode D Output Capacitor C Output Choke L OVER LOAD BURN-IN TEST NO DAMAGE I/P : 230 VAC TEST : Power no damage 1 HOUR(MIN) O/P : 125 % LOAD Check component no damage 3 NO LOAD BURN-IN TEST DURATION ROOM TEMPERATURE LOW VOLTAGE 88 VAC TEST : Power no damage TURN ON TEST 8 HOURS HIGH VOLTAGE 264 VAC Check component no damage I/P : INPUT RANGE LOW VOLTAGE O/P : NO LOAD I/P : INPUT RANGE HIGH VOLTAGE 4 LOW TEMPERATURE DURATION POWER 2 HOURS I/P : 100 VAC TEST : Power no damage TURN ON TEST MORE AFTER TURN ON / OFF 3 TIMES Ta : HIGH HUMIDITY DURATION IN CHAMBER: I/P : 277 VAC TEST : Power no damage HIGH VOLTAGE 8 HOURS TURN ON TEST AT 50 Ta : 50 AFTER TURN ON / OFF 3 TIMES HUMIDITY : 90% R.H 6 TEMPERATURE ±% ( -20 ~ 50 ) I/P : 230 VAC COEFFICIENT Voltage variation within ±0.03%/each Ta : -20 ~ ±% % Remark : Pass : ; Fail : Χ ; Not Apply :. DATE SAMPLE TEST RESULT TESTER APPROVER NOV RD SAMPLE PASS WILLIAM HSU JACK CHANG 5 / 5

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