DESIGNATED ENGINEERING REPRESENTATIVE (DER) GUIDANCE HANDBOOK

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1 C DESIGNATED ENGINEERING REPRESENTATIVE (DER) GUIDANCE HANDBOOK SEPTEMBER 30, 1998 A-W(IR/FS)-3; A-X(CD/FS)-3; A-FAC-0(ALL); AEU-100; A-FFS-7(LTD); FDR-2 AIR-110

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3 9/30/ C FOREWORD This order provides a handbook of guidance, procedures, technical guidelines, and limitations of authority for Designated Engineering Representative (DER). It is to be used by all Aircraft Certification Directorates and Aircraft Certification Offices (ACO s), as an aid in the uniform administration of the DER program. This handbook contains guidance material for the DER and is designed to provide a better understanding of the Federal Aviation Administration (FAA) DER management system for all concerned personnel. J. C. Jones James C. Jones Manager, Aircraft Engineering Division Aircraft Certification Service Page i (and ii)

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5 9/30/ C CHAPTER 1 - GENERAL TABLE OF CONTENTS Paragraph Page 1. Purpose 1 2. Distribution 1 3. Cancellation 1 4. Explanation of Major Changes 1 5. Background 1 6. DER Management Program 1 7. Definitions/Acronyms 2 CHAPTER 2 - AUTHORITY AND LIMITATIONS 200. DER Authority Categories 5 a. Company DER 5 b. Consultant DER 5 c. Dual Appointments 5 d. DER Candidate Designations 5 a. Structural DER s 5 b. Powerplant DER s 5 c. Systems and Equipment DER s 5 d. Radio DER s 6 e. Engine DER s 6 f. Propeller DER s 6 g. Flight Analyst DER s 6 h. Flight Test Pilot DER s 6 i. Acoustical DER s Special Delegations/Authorizations 6 a. Administrative/Management DER s 6 b. Major Repairs and Alterations 7 c. PMA Identicality 7 d. Special Authorizations Limitations 7 a. General 7 b. Limited Appointments 8 c. Items Requiring FAA Approval 8 CHAPTER 3 - QUALIFICATION REQUIREMENTS 300. General Requirements 9 a. For a Company DER 9 b. For a Consultant DER 9 c. Working Knowledge of Regulations 9 d. Responsible Position 9 e. Character 9 f. Command of English Language 9 g. Engineering Experience 9 h. Experience Working with the FAA Specific Requirements 10 a. Administrative DER 10 Page iii

6 C 9/30/98 TABLE OF CONTENTS CONTINUED Paragraph Page b. Management DER s 10 c. Flight Test Pilot DER s 10 d. DER s With a Delegation of Software Approval 10 e. Structural DER s with a Delegated Function of Damage Tolerance Evaluation 11 f. Structural DER s with a Delegated Function of Fatigue Analysis State Licensing Requirements 12 a. FAA Requirements 12 b. Licensing Laws 12 CHAPTER 4 - APPOINTMENT 400. Application 13 a. FAA Form b. Cover Letter 13 c. The Application 13 d. Appointment Outside the United States Selection 13 a. Certificate of Authority 13 b. DER File 13 c. DER Designation Number 13 d. DER Candidates 13 e. Conflict of Interest 13 f. Acoustical DER Appointments 14 g. FAA Form Orientation 14 a. Aircraft Certification Directorate Structure 14 b. ACO Structure 14 c. Personnel 14 d. Approval Authority 14 e. DER Guidance Handbook 14 f. FAA Form g. Use of Authority 15 h. Test Plan Approval 15 i. Operating Boundaries 15 j. Appointment, Renewal, and Expansion/Deletion Procedures 15 k. Relocation Procedures 15 l. Meeting Minutes 15 m. Other Pertinent Information 15 n. Questions Concerning Approval Authority 15 o. Company Influence 15 p. Administrative Responsibilities 15 q. Training 15 r. Compliance With Policy 15 s. Executive Level DER s 15 t. DER Candidate Procedures 15 CHAPTER 5 - ADMINISTRATION 500. General. 17 Page iv

7 9/30/ C TABLE OF CONTENTS CONTINUED Paragraph Page a. Training 17 b. DER Independence 17 c. DER Indemnification Status 17 d. Good Practices 17 e. Changes 17 f. Change in Residence 17 g. Operating Outside ACO Area 18 h. DER Responsibility When Using Other Engineers 18 i. Use of DOT/FAA Logos 18 j. Use of DER Numbers FAA Form , Statement of Compliance with the Federal Aviation Regulations 18 a. Use of Form 18 b. Distribution of FAA Form c. Maintaining File 19 d. Omissions and Errors DER Candidate Procedures 19 a. Forms 20 b. Responsibility Administrative DER s 20 a. Focal Point 20 b. Data Submittals 20 c. Timeliness 20 d. Verification of FAA Form Entries 20 e. Status Reports 20 f. Certification Plan/Compliance Checklist 20 g. Service Information Management DER s 20 a. Project Management 20 b. Certification Plan 21 c. Special Conditions, Exemptions, Equivalent Safety 21 d. FAA Form e. Coordination Releasability of Data 21 a. Under the Freedom of Information Act 21 b. Company DER Information DER Data Base Changes to Address 21 a. For a Change of Address 22 b. To Remove a DER s Name and Address 22 c. AC Chapter 6. - Certification Activities 600. Type Certification Projects 23 a. Type Certification 23 b. Certification Plan 23 c. Data Review 23 d. Data Approval 23 Page v

8 C 9/30/98 TABLE OF CONTENTS CONTINUED Paragraph Page e. Coercion 23 f. Flight Tests 24 g. Flight Manuals 24 h. TC Boards 24 i. Data Retention Changes in Noise or Emissions Test Plans Test Witnessing 24 a. Purpose of Test 24 b. Coordination With FAA 24 c. FAA Participation 24 d. Conformity Inspections 24 e. Test Requiring DER Witnessing 24 f. Approval of Test Data Flight Test Pilot DER Production Changes 25 a. Approval 25 b. ACO Review MRB Actions 25 a. Engineering Representatives 25 b. Approval of Revised Data Military Conversions Approval of Service Documents 25 a. Engineering Aspects 25 b. Service Documents That Are Made a Part of an Airworthiness Directive 25 c. Engine and Propeller Service Documents DER International Operating Procedures 25 a. Finding Compliance To Foreign Regulations 25 b. Compliance Findings Outside the U.S PMA Identicality Procedures 26 a. Authority 26 b. Critical Parts 26 c. Other Parts 27 d. Findings 27 e. FAA Actions Repairs and Alterations 27 a. Major Repairs and Alterations 27 b. Minor Repairs and Alterations 27 c. Authorization 27 d. Compliance Inspections 28 e. Data Submittal 28 f. Coordination with Flight Standards 28 g. Field Approvals 28 h. Process Specifications 28 i. Interim Repairs 28 j. Use of Design Data 28 k. Instructions for Continued Airworthiness 29 Page vi

9 9/30/ C TABLE OF CONTENTS CONTINUED Paragraph Page Chapter 7. DER Oversight 700. DER Oversight 31 a. Eight Key Interactions 31 b. Performance Feedback 31 c. FAA Response Dual Appointments/Consortiums DER File Renewal 31 a. DER Procedure 31 b. DER Candidate Procedure 32 c. Interaction Tracking Forms Evaluation 32 a. The DER Performance Evaluation Form 32 b. Evaluation Basis 32 c. Evaluation Procedures 34 d. Completion of the Evaluation Form 34 e. Recommendation For Non-Renewal 35 f. FAA Renewal Action Termination 35 a. Written Request 35 b. Change of Employment 35 c. Misconduct 35 d. Insufficient Activity 35 e. Qualifications 35 f. Lack of Care, Judgment, or Integrity 35 g. DAS Staff 35 h. Other Reason Termination Procedures 36 a. Notice of Action 36 b. Written Notification 36 c. Appeal Procedures 36 d. ACO Coordination 37 Chapter 8. DER Guidance Material 800. DER Guidance Material 39 a. DER Guidance Material 39 b. Electronic DER Guidance Material 39 c. Other Guidance Material and Forms 40 d. FedWorld Bulletin Board System (BBS) 40 e. Changes To This Order 40 APPENDIX 1. LIMITATIONS ON DER FUNCTIONS (3 PAGES) APPENDIX 2. DELEGATED FUNCTIONS AND AUTHORIZED AREAS (10 PAGES) FIGURE 1. CHART A, DESIGNATED ENGINEERING REPRESENTATIVE STRUCTURAL 1 FIGURE 2. CHART B, DESIGNATED ENGINEERING REPRESENTATIVE POWERPLANT 2 INSTALLATIONS Page vii

10 C 9/30/98 TABLE OF CONTENTS CONTINUED Paragraph Page FIGURE 3. CHART C1, DESIGNATED ENGINEERING REPRESENTATIVE SYSTEMS AND 3 EQUIPMENT (MECHANICAL EQUIPMENT) FIGURE 4. CHART C2, DESIGNATED ENGINEERING REPRESENTATIVE SYSTEMS AND 4 EQUIPMENT (ELECTRICAL EQUIPMENT) FIGURE 5. CHART D, DESIGNATED ENGINEERING REPRESENTATIVE RADIO 5 FIGURE 6. CHART E, DESIGNATED ENGINEERING REPRESENTATIVE ENGINES 6 FIGURE 7. CHART F, DESIGNATED ENGINEERING REPRESENTATIVE PROPELLERS 7 FIGURE 8. CHART G, DESIGNATED ENGINEERING REPRESENTATIVE FLIGHT ANALYST 8 FIGURE 9. CHART H, DESIGNATED ENGINEERING REPRESENTATIVE FLIGHT TEST PILOT 9 FIGURE 10. CHART I, DESIGNATED ENGINEERING REPRESENTATIVE ACOUSTICAL 10 APPENDIX 3. SAMPLES, FORMS, AND LETTERS (19 PAGES) FIGURE 1. STATEMENT OF QUALIFICATIONS 1 FIGURE 2. STATEMENT OF QUALIFICATIONS 2 FIGURE 3. CERTIFICATE OF AUTHORITY (DER) 3 FIGURE 4. CERTIFICATE OF DESIGNATION 4 FIGURE 5. MAILING LIST ACTION REQUEST 5 FIGURE 6. SAMPLE FAA FORM , STATEMENT OF COMPLIANCE WITH THE 6 FEDERAL AVIATION REGULATIONS FIGURE 7. SAMPLE DER CANDIDATE FORM 7 FIGURE 8. SAMPLE FAA FORM , STATEMENT OF COMPLIANCE WITH THE 8 FEDERAL AVIATION REGULATIONS, WITH DER CANDIDATE NOTE FIGURE 9. RENEWAL AND EXPANSION OF DESIGNATION LETTER 9 FIGURE 10. SAMPLE FAA FORM , IN SUPPORT OF A MAJOR ALTERATION 10 FIGURE 11. SAMPLE FAA FORM , IN SUPPORT OF A MAJOR REPAIR 11 FIGURE 12. SAMPLE FAA FORM , IN SUPPORT OF A JAR/VLA CERTIFICATION 12 FIGURE 13. FAA FORM , DER/FAA INTERACTION TRACKING FORM 13 FIGURE 14. BACK SIDE OF DER/FAA INTERACTION TRACKING FORM 14 FIGURE 15. FAA FORM , DER PERFORMANCE EVALUATION FORM 15 FIGURE 16. BACK SIDE OF DER PERFORMANCE EVALUATION FORM 16 FIGURE 17. SAMPLE FAA FORM IDENTICALITY NOTATIONS 17 FIGURE 18. SAMPLE LETTER AUTHORIZING DATA APPROVAL FOR REPAIRS AND 18 ALTERATIONS FIGURE 19. FORM AVAILABILITY 19 APPENDIX 4. ACO ADDRESSES (2 PAGES) Page viii

11 9/30/98 Draft C CHAPTER 1. GENERAL 1. PURPOSE. This order prescribes the guidance and procedures to be used by the aircraft certification directorates and the aircraft certification offices in administering the Designated Engineering Representative management program. 2. DISTRIBUTION. This order is distributed to Washington headquarters branch level of the Aircraft Certification Service and Flight Standards Service, to the branch level of the Regional Aircraft Certification Directorates and Regional Flight Standards Divisions, to all Aircraft Certification Offices, to the Brussels Aircraft Certification Division, to all Flight Standards District Offices, and to all Designated Engineering Representatives. 3. CANCELLATION. Order B, Designated Engineering Representatives (DER) Guidance Handbook, dated November 12, 1996, is canceled. 4. EXPLANATION OF MAJOR CHANGES. Provisions of Notice , Oversight of Company or Consultant DER s Delegated Authority and Activity With Respect to His or Her Position Within That Company, were incorporated. Authorization to appoint an applicant, who does not have a permanent legal U.S. residence, as a Designated Engineering Representative (DER) was rescinded. Authorization for DER to find compliance with foreign civil airworthiness authority regulations was added. Authority for a DER to perform any authorized function on foreign registered U.S. certificated aircraft was rescinded. Specific requirements for structural DER s with a delegated function of fatigue analysis was added. DER independence requirements were added. Guidance material information was revised to indicate that the new DER must download the basic DER kit from FedWorld. 5. BACKGROUND. a. Section of Title 49 United States Code (49 USC 44704), empowers the Administrator to issue type certificates for aircraft, aircraft engines, and propellers, and to specify regulations as applicable to the type certification function. Section 44702(d) of Title 49 USC authorizes the Administrator to delegate to a qualified private person, or to an employee under the supervision of that person, a matter related to the examination, testing, and inspection necessary to the issuance of such certificates. The delegations are limited in scope in that all requirements, policy, direction, and interpretations must reside with the Administrator. b. Title 14 of the Code of Federal Regulations (14 CFR) part 183, Representatives of the Administrator, prescribes the requirements for designating private persons to act as representatives of the Administrator in the examining, inspecting, and testing of persons and aircraft for the purpose of issuing airman and aircraft certificates. Subpart B of part 183 empowers the Manager, Aircraft Certification Office, or the manager's designee, to select DER's from qualified persons who apply by a letter accompanied by an FAA Form , Statement of Qualifications (DAR - DMIR - DER - DPRE - DME). Designation of a private person as a DER is a privilege granted by the Administrator. It is not the right of every qualified applicant to be granted a DER designation. Section defines the privileges for appointments in the following technical fields: Engineering. (1) Structural Engineering. (2) Powerplant Engineering. (3) Systems and Equipment (4) Radio Engineering. (5) Engine Engineering. (6) Propeller Engineering. (7) Flight Analyst. (8) Flight Test Pilot. (9) Acoustical Engineering. 6. DER MANAGEMENT PROGRAM. The DER management system enables the FAA to utilize highly qualified technical people to perform the examinations, testing, and inspections necessary to determine compliance with the applicable airworthiness standards. DER s will follow the procedures of FAA Order , Type Certification Process. DER s offer technical expertise with state-of-art knowledge. FAA specialists understand the framework of critical regulations that allow technology to be applied safely. The DER and the FAA are both responsible to assure the DER management system is properly administered. The FAA will decide when to get directly involved in a project and the nature of that involvement. The DER Par 1 Page 1

12 C 9/30/98 will be accepting increased involvement as a necessary way of doing business and obtaining certifications. FAA Page 2 Par 6

13 9/30/ C interaction with DER s is highly interdependent, building on mutual interests the FAA, manufacturers, and operators have in achieving the highest level of safety. 7. Definitions/Acronyms. The following terms have the meaning given below when that term is used in this order. a. AC - Advisory Circular. b. ACO - Aircraft Certification Office. c. AD - Airworthiness Directive. d. AFM - Aircraft Flight Manual (means Airplane Flight Manual or Rotorcraft Flight Manual, as applicable). e. AFS - Flight Standards Service. f. Applicant - aircraft owner, aircraft operator, certificated repair station, or person who fills out FAA Form , Application For Type Certificate, Production Certificate, or Supplemental Type Certificate or a person who fills out FAA Form , Statement of Qualification (DAR-DMIR-DER-DPRE- DME). g. Appointing ACO - The ACO which appoints the DER, issues the appropriate credentials, and is responsible for renewal appointments. h. CAA - Civil Airworthiness Authority. i. CAR - Civil Air Regulation. j. CFR - Code of Federal Regulations. k. Compliance Inspection - Compliance inspections are physical inspections performed by the ACO engineer or the DER, when authorized. This inspection provides an opportunity to review an installation and its relationship to other installations on a product to determine compliance with FAR/CAR requirements which cannot be determined adequately from an evaluation of the technical data. n. DER - Designated Engineering Representative. o. DER File - The DER file, maintained at the branch or office level, contains the DER application, appointment letter, renewal letters, DER activities via FAA Form , FAA/DER Interaction Tracking Forms, DER Evaluation Forms, and various records of discussion or counseling conducted with the DER. p. DMIR - Designated Manufacturing Inspection Representative. q. Executive Level - A person who holds the company position of president, vice president, chief engineer, owner, part owner, director of engineering, etc. r. FAA Advisor - The FAA Advisor is the engineer/pilot that has the primary responsibilities in the renewal process for the assigned DER. This advisor will also be the FAA Evaluator in that technical specialty. If the DER has delegated authority in more than one discipline, the advisor is responsible for obtaining inputs from the other FAA Evaluators in those disciplines. s. FAA Evaluator(s) - The FAA Evaluator is the engineer/pilot assigned to a DER who has another technical specialty other than that of the advisor. The evaluator(s) is responsible for completing the evaluation form for that specialty and coordinate with the FAA Advisor. t. FAR - Federal Aviation Regulation (Code of Federal Regulations, Title 14). u. Field Approval - Signature approval in Block 3 of FAA Form 337, Major Repair and Alteration (Airframe, Powerplant, Propeller, or Appliance) by a Flight Standards District Office airworthiness inspector signifying that the data identified on the FAA Form 337 complies with applicable airworthiness requirements and is approved for the described application subject to conformity inspection by a person authorized in Title 14 of the Code of Federal Regulations (14 CFR) part 43, Section l. DAR - Designated Airworthiness Representative. m. DAS - Designated Alteration Station. Office. v. FSDO - Flight Standards District w. HIRF - High Intensity Radiated Field. x. JAR - Joint Aviation Requirements. Par 7 Page 3 (and 4)

14 C 9/30/98 y. Key Interactions - Refer to the definitions in appendix 3, figure 13, for the definitions of the eight key interactions identified. z. Key Evaluation Items - Refer to the definitions in appendix 3, figure 15, for the definitions of the 12 key evaluation items. aa. District Office. bb. cc. dd. propeller. MIDO - Manufacturing Inspection MRB - Materials Review Board. PMA - Parts Manufacturer Approval. Product - Aircraft, aircraft engine, or ee. Project ACO - The geographic ACO with which the DER coordinates when verifying compliance with the regulations on certification projects for products and parts. ff. gg. hh. ii. jj. STC - Supplemental Type Certificate. TC - Type Certificate. TIA - Type Inspection Authorization. TSO - Technical Standard Order. VLA - Very Light Aircraft. Page 4 Par 6

15 9/30/ C CHAPTER 2. AUTHORITY AND LIMITATIONS 200. DER AUTHORITY. The DER may approve engineering technical data within the limits of his/her authority by means of FAA Form and, when authorized by the ACO, may witness FAA compliance tests and perform compliance inspections. DER s will follow the procedures of FAA Order , Type Certification Process. The specific role, authorized areas, and responsibilities of the DER will be established by agreement between the ACO and the DER CATEGORIES. a. Company DER. An individual may be appointed to act as a company DER for their employer and may only approve, or recommend approval to the FAA, technical data for the company. Company DER's may perform their FAA functions at different administrative levels, as agreed upon between the FAA and the company. In some cases, a DER may personally evaluate and approve technical data. In other cases, a DER may ensure, through the company management system, the proper evaluation of technical data by other persons; then the DER will approve that data by certifying that the data complies with the applicable regulations. If a company DER is assigned to work in a consortium, business arrangement (such as using other companies DER s), partnership, licensing agreement, etc., the company should request in writing to expand the existing delegation. If the expansion of the DER company delegation involves the geographic area of responsibility of two different ACOs, the two ACOs will determine which ACO will manage the expanded delegation. b. Consultant DER. An individual may be appointed to act as an independent (self-employed) consultant DER to approve, or recommend approval of technical data to the FAA for a client. c. Dual Appointments. An individual may be appointed to act both as a company DER and a consultant DER. In such a case, two separate appointments will be made and separate certificates of delegation issued. The ACO will advise the DER that the employer should be informed of the dual appointment. In the case of dual appointments, the consultant DER delegation may be authorized for areas different from the company DER delegation depending upon the applicant's experience and the limitations the ACO may place on the DER. Each of these appointments should be managed by the same appointing ACO. If the company DER delegation and the consulting DER delegation would be in the geographic area of responsibility of two different ACOs, the two ACOs will determine which ACO will manage the dual delegation. d. DER Candidate. If an applicant meets all the requirements for a DER designation except for significant experience in a direct working relationship with the FAA, the applicant may be identified as a DER candidate. Candidates do not have the authority to approve data, but must review and submit data to the FAA to demonstrate their ability to function as a DER. After demonstrating this capability, the DER candidate will be delegated authority as a DER providing the ACO has a need for the DER and the ACO has the ability to manage the DER DESIGNATIONS. a. Structural DER s may prepare and/or approve, within the limits of their appointment, the following items that comply with pertinent regulation(s): (1) Engineering reports, (2) Drawings, (3) Material and process specifications used in structural applications, and (4) Other data relating to structural considerations. b. Powerplant DER s may prepare and/or approve, within the limits of their appointment, the following items that comply with pertinent regulation(s): (1) Engineering reports, (2) Drawings, and (3) Other data relating to powerplant installations, including all systems and equipment necessary for the proper operation of the powerplant. Par 200 Page 5

16 C 9/30/98 c. Systems and Equipment DER s may prepare and/or approve, within the limits of their Page 6 Par 204

17 9/30/ C appointment, the following items that comply with pertinent regulation(s): (1) Engineering reports, (2) Drawings, and test data, data, and (1) Aircraft performance flight (2) Aircraft quantitative operating (3) Other data relating to aircraft systems and equipment design not covered by structural or powerplant representatives. d. Radio DER s may prepare and/or approve, within the limits of their appointment, the following items that comply with pertinent regulation(s): (1) Engineering reports, (2) Drawings, (3) Tests, and (4) Other data relating to the design and operating characteristics of radio equipment being manufactured and/or modified. e. Engine DER s may prepare and/or approve, within the limits of their appointment, the following items that comply with pertinent regulation(s): (1) Engineering reports, (2) Drawings, and (3) Other data relating to durability, materials, and processes employed in engine design, operation, and maintenance. f. Propeller DER s may prepare and/or approve, within the limits of their appointment, the following items that comply with pertinent regulation(s): (1) Engineering reports, (2) Drawings, and (3) Other data relating to propeller blade and hub design, pitch control, propeller governing, and maintenance, provided these items comply with the pertinent regulation(s). g. Flight Analyst DER s may prepare and/or approve, within the limits of their appointment, the following items that comply with pertinent regulation(s): (3) Flight characteristics data. h. Flight Test Pilot DER s may conduct and approve, within the limits of their appointment, flight tests of new or modified aircraft. i. Acoustical DER s may witness and approve, within the limits of their appointment: (1) Noise certification tests conducted in accordance with an FAA approved test plan, (2) Noise data, (3) Noise analyses, and (4) Test results that were measured and evaluated as prescribed in 14 CFR part 36, subparts A through J, or by an equivalent procedure previously approved by the FAA Office of Environment and Energy (AEE-1) SPECIAL DELEGATIONS/AUTHORIZATIONS. A DER may be appointed to approve technical data not specifically listed in the charts of appendix 2. Each chart has an authorized area of "Special" with delegated functions to cover this contingency. FAA Form , Certificate of Authority (DER), or related documentation will list the authorized area of "Special" with the delegated function specifically defined. The following are examples of common Special delegations. a. Administrative/Management DER s. A qualified person may be appointed as an administrative coordinator or as a manager of an applicant's certification program. This person will be assigned the authorized designation of Administrative DER or Management DER. These special designations encompass all technical disciplines; therefore, they may not be associated with a particular chart in appendix 2. These designations relieve the FAA from having to do the normal project administration, technical coordination, and guidance usually associated with a certification program. Par 203 Page 7

18 C 9/30/98 (1) Administrative DER. The Administrative DER, usually a company DER, acts as a focal point for FAA coordination activity including organizing technical DER activity, correspondence, schedules, meetings, conformity inspections, and FAA participation in official tests. (2) Management DER. The Management DER, usually a consultant DER, performs FAA certification project management duties for the FAA. In this capacity, the DER performs duties similar to the FAA program manager. This includes: organizing the certification program, directing, overseeing, and managing the task of technical assessments and findings of compliance. This DER assures that all technical data required to show compliance is reviewed and approved by the appropriate DER except in those areas reserved to the FAA for approval. This DER must first be appointed under one of the delegations listed in paragraph 202. b. Major Repairs and Alterations. Specific authorization is required to examine and approve data for alterations and repairs. The DER should be assigned the authorized area of Special-Major Repairs and/or Alterations, which will be related to the DER s basic delegations. A sample letter authorizing data approval for repairs and alterations is shown in appendix 3, figure 18. The three specific authorizations are: Alterations. (1) Special -Major Repairs. (2) Special- Alterations. (3) Special-Major Repairs and c. PMA Identicality. Specific authorization is required to examine and make findings of identicality for the purpose of obtaining PMA. Test and computation are authorized within the scope of the DER s delegation (see appendix 2). d. Special Authorizations. The level of data approval granted to the DER may vary from project to project depending on the complexity of the project. Therefore, the appointing ACO manager or manager's representative may issue a special authorization letter to permit a DER to approve data normally reserved to the FAA. The special authorization letter must be specific in its delegation and limited in its duration, and is valid only at the ACO which issued the letter. Verbal authorization from the ACO is permitted in some cases (e.g., witnessing tests), provided it is documented on the subsequent FAA Form LIMITATIONS. a. General. A qualified person may be appointed to act as more than one type of DER listed in part 183. The appointee must be personally qualified to determine compliance with the Federal Aviation Regulations in all authorized areas and delegated functions assigned from those listed in appendix 2. (1) Delegated Functions. A delegated function applies to the technical areas involved in determining compliance with applicable airworthiness regulations. (2) Authorized Areas. An authorized area applies to the specific portion or system of the aircraft or the type of engine or propeller or specialized area to which a delegated function is applicable. (3) DER Authorization. The delegated functions and authorized areas for each DER will be established from the appendix 2 charts prior to the time of the applicant's original appointment, and again during review at the DER's authority change or renewal date. These will be listed on FAA Form , the letter of appointment, or on any letter(s) of renewal or authority expansion/deletion. Any other limitations appropriate to the appointment, such as certain CAR or other regulation(s), are also listed on the form. The use of recommend approval, can only be used for those delegated functions authorized on the FAA Form The scope of the designation, and any limitation considered necessary at the time of appointment, will be clearly indicated on FAA Form or other related documentation. (4) Predecessor Regulations, Harmonized Regulations, or Other Acceptable Airworthiness Requirements. The delegation of a specific Federal Aviation Regulation also includes the delegation for predecessor and other applicable regulations: (a) Example of Predecessor Regulations. The delegation of 14 CFR part 25 includes Civil Air Regulation part 4b. (b) Example of Harmonized and Predecessor Regulations. The delegation of 14 CFR part 23 includes Civil Air Regulation part 3 or JAR 23. Page 8 Par 202

19 9/30/ C (c) Example of Acceptable Airworthiness Requirements. The delegation of JAR/VLA and the airworthiness standards accepted for Primary Category airplanes. Par 203 Page 9

20 C 9/30/98 b. Limited Appointments. A DER may be appointed for, or limited to, specific types of work. For example, a systems and equipment DER could be limited to handling approval of alterations to specific types of systems such as hydraulic, pressurization, etc., on only one airplane model; or a flight test pilot DER could be limited to conducting flight tests on fixed wing aircraft of a specified maximum gross weight. Caution should be exercised in making delegations so narrowly limited that they become burdensome to the FAA. c. Items Requiring FAA Approval. The FAA retains authority and responsibility for examining and approving certain items, e.g., the certification basis, any special conditions, exemptions, equivalent safety findings, type inspection authorizations, and the issuance of TC s and STC s. This limits the data that the DER can approve. Appendix 1, Limitations on DER Functions, lists those areas which would more than likely be reserved for FAA approval but could be delegated to a DER. (1) Interpretation of Federal Aviation Regulations. Whenever any question arises regarding interpretation of a Federal Aviation Regulation or the use of new or unconventional materials and processes, the DER shall consult with FAA ACO personnel. The DER shall not make an interpretation of a regulation. In general, the DER should be guided by existing polices, procedures, specifications, processes, standards, etc. The DER must consult with the ACO prior to departure from existing procedures in making findings of compliance. (2) Test Plans. A DER cannot approve test plans unless specifically delegated to do so by the ACO on a case-by-case basis. However, the DER should normally recommend approval in the submittal to the ACO. Acoustical DER's may only recommend approval of test plans and final noise certification compliance reports. changes to TSO articles are defined in 14 CFR, part 21, section (5) Impact of Major Modifications on Certification Programs. The extent and effect of a major modification shall be discussed with the ACO to determine if original design requirements (airworthiness regulations, basic load criteria, and test results) still apply, if the original application for type certificate will be affected, and if additional analyses, flight tests, ground tests, or ground inspections are necessary. (6) Airworthiness Directives. Prior to the establishment of an unsafe condition by the ACO, a DER may approve a service bulletin. After establishment of an unsafe condition by the ACO, a service bulletin related to the unsafe condition and alternate means of compliance must be approved by the ACO. (7) PMA/TSO Approvals. The DER does not have authority to make PMA or TSO approvals. These approvals are reserved for the FAA. However, a DER may contribute towards PMA/TSO authorization approvals, within the scope of the authorization approved by the project ACO, by making findings of identicality and by making findings relative to airworthiness requirements by test and computation. The DER has the responsibility to work within the limitations and designation of his or her delegated authority. The DER must be specifically authorized to make a finding of identicality by the DER s appointing ACO. (8) Software Plans. Normally, the plan for software aspects of certification and accomplishment summary should be reserved for approval by the ACO. (3) AFM Data. Specific authorization is required to examine and approve related or special data on reports such as loading schedules or devices, weight and balance reports, equipment lists, and/or certain airplane flight manual revisions, etc. (4) Determination of Major/Minor Modifications. The decision as to whether a change to a type design is major or minor, as defined in 14 CFR part 21, section, 21.93, should be reviewed with the ACO if the decision is controversial or if the DER needs guidance. Major and minor design Page 10 Par 204

21 9/30/ C CHAPTER 3. QUALIFICATION REQUIREMENTS 300. GENERAL REQUIREMENTS. An applicant for a DER appointment must have a legal permanent residence in the United States, and must have met the following requirements: a. For a company DER, must be employed by and recommended by an engineering consulting agency, a manufacturer, an air carrier, or a certificated repair station, and have a position in the employer's organization free from any conflicting restraints but with sufficient authority and independence to enable the applicant to administer the pertinent regulation(s) effectively. The DER s company assigned duties should allow adequate time to perform his/her duties as a representative of the administrator with no coercion from the company. b. For a consultant DER, the applicant must be self-employed for purposes of the designation. The applicant may also be otherwise employed, and not necessarily in an aviation related occupation; c. Working Knowledge of Regulations. The applicant must have a thorough working knowledge of the pertinent regulations; d. Responsible Position. The applicant must have been in a responsible position in connection with the type of work for which he or she is to be designated, be cognizant of related technical requirements and problems related to civil aircraft approval, or otherwise demonstrated suitability for this designation. e. Character. The applicant must possess integrity, sound judgment, and a cooperative attitude. f. Command of English Language. The applicant must have a good command of the English language, both oral and written. g. Engineering Experience. Have at least eight years of progressively responsible aeronautical, mechanical, civil, electrical, or general engineering experience, or satisfactory combinations thereof as appropriate to the designation being sought. (1) Engineering Degree. If the applicant has an engineering degree, or equivalent, granted by a college of recognized standing, then each year of successfully completed course work may be substituted, year for year, up to 4 years maximum credit, to meet the 8 year experience requirement. (2) No Degree. An applicant who has not earned an engineering degree may substitute each 40 semester credit hours of successfully completed course work in an engineering, or related, curriculum for one year of experience, up to 4 years maximum credit, to meet the 8 year experience requirement. (3) Time Waiver. In rare instances, any portion of the 4 years experience beyond the engineering degree may be waived by the appointing ACO Manager provided it is based upon sound judgment and is documented accordingly. An example of this would be the applicant seeking DER flammability delegation. Certain aspects of this authority are very repetitive and do not vary significantly from project to project. h. Experience Working With the FAA. The applicant must have significant experience in a direct working relationship with the ACO. The applicant s experience must be related to the processing of engineering data pertaining to FAA approval of the type for which the designee applicant is seeking appointment. The applicant s range of activities in obtaining FAA approvals must have been adequate to enable the ACO to determine that the applicant is cognizant of the technical and procedural requirements involved in obtaining such approvals, and that the applicant is well versed in all pertinent regulation(s). If the applicant's qualifications are found to be acceptable, except for the requirement of significant experience in a direct working relationship with the ACO, the applicant may be identified as a DER candidate. (1) Recent Activity. The experience in direct contact with the ACO, which may be part of the 8 year requirement, should have occurred during the last 3 years prior to the application for DER appointment. (2) Knowledge of Requirements. The applicant's experience in obtaining ACO approvals must have been such as to enable the ACO to determine that the applicant is cognizant of the technical requirements that the ACO imposes for obtaining such approvals and is well versed in all pertinent regulations. Par 300 Page11

22 C 9/30/98 (3) Technical competence. The applicant's experience must also demonstrate to the FAA that the applicant is technically competent to successfully solve engineering problems within the scope of the designation requested. Enough variety of work must be processed during the period the applicant worked with the FAA for the FAA to be able to evaluate the applicant's efforts in all areas for which approval is being sought SPECIFIC REQUIREMENTS. a. Administrative DER s must meet the qualification requirements specified in paragraph 300 plus have significant experience in direct contact with the ACO for which the applicant has been actively engaged in processing ACO approvals. This experience must enable the ACO to determine that the applicant is cognizant of the overall certification process, and the administrative problems encountered in obtaining approvals. When the ACO has documented that an equivalent finding has been made that demonstrates the applicant meets the intent of paragraphs 300 g and h, the ACO manager may, at his or her discretion, appoint an applicant who does not meet all of the requirements of paragraph 300 as an Administrative DER. b. Management DER s must meet the qualification requirements specified in paragraph 300 plus have significant experience in direct contact with the ACO for which the applicant has been actively engaged in processing FAA approvals, and must have demonstrated his/her technical DER knowledge during a variety of FAA projects. This experience must enable the FAA to determine that the applicant is cognizant of the overall certification process, has experience working with other technical disciplines, and is cognizant of the management problems encountered in obtaining approvals. Management DER s must be first appointed to one of the delegations listed in paragraph 202. c. Flight test pilot DER s must possess the following qualifications in addition to the requirements listed in paragraph 300: (1) Hold a commercial pilot's certificate with an instrument rating, and be qualified in aircraft of the same category and class and similar in design to that in which the applicant will be conducting tests. (2) Have logged a minimum of 2,000 pilot-in-command (PIC) flying hours (1,000 hours for helicopters) of which at least 100 hours have been logged within the past 12 months. (3) Have logged a minimum of 100 hours of appropriate experimental flight testing experience in the same certification category and in a similar type of aircraft for which the DER appointment is requested. NOTE: The requirements of (2) and (3) are initial requirements, not annual requirements. d. DER s with a delegation of Software Approval, must possess the following capabilities in addition to the requirements of paragraph 300: (1) Comprehensive familiarity with, and understanding of, RTCA Document DO-178, Software Considerations in Airborne Systems and Equipment Certification. (2) Familiarity with the systems safety assessment process, specifically, those portions which establish the software criticality levels. (3) A demonstrated knowledge of the rationale for, and the significance of, each stage in the software development process, as well as its supporting standards, procedures, and documentation. The DER should be able to identify the critical aspects and contents of each of the data items mentioned in DO (4) Experience gained from participation in some technically responsible capacity over a complete software development program life cycle. This qualification may be satisfied by an aggregate of different software development programs. (5) Experience interacting with all phases of software development and testing processes addressed by DO-178, including utilization of the associated configuration and quality assurance processes. This experience should include significant responsible involvement in several of those phases. When assessing an applicant's capabilities for making a knowledgeable finding of compliance, experience obtained in the requirements development or testing phases may, for example, be weighted more heavily than that obtained in the detail design or coding phases. (6) Fluency in at least one highlevel and one assembly-level programming language and familiarity with typical support software used in a software development process. Familiarity with typical Page 12 Par 300

23 9/30/ C software tools available to facilitate the development, documentation, and consistency-checking processes is highly desirable. (7) Demonstrated knowledge of the sources of software anomalies, the relative merits of the types of testing procedures which are available to protect against them, and the characteristics of a thorough test program. (8) Familiarity with the aspects of computing peculiar to real-time avionics systems, such as the use of interrupts, multi-tasking, software reentrancy, etc. This should include an appreciation of the types of analysis and testing necessary to ensure the integrity of these mechanisms. (9) An understanding of the techniques which may be employed to reduce software levels, such as system architecture, dissimilar software, and partitioning. This should include the ability to assess the adequacy of a proposed technique relative to the system integrity requirement. (10) Knowledge of hardware characteristics such as input/output schemes, memory organization and multi-port access, communication-bus protocols, and processor architecture, all of which have an impact on the software interface and the potential for the creation of anomalies. (11) The appointing ACO will determine what limitations, if any, will be placed on the DER's software approval level. These limitations may be expressed in the terms used in DO-178 and defined on the DER's FAA Form , Certificate of Authority (DER), or related documentation. (12) A minimum level of successful experience is required by the FAA before a DER is allowed to approve certain software. The experience of the DER to be considered in relation to software level is as follows: (a) Level A Software. A DER should have at least 1 year of successful experience reviewing Level A software data submittals before being designated to approve any Level A data. (b) Level B Software. A DER should have at least 1 year of successful experience reviewing either Level A, or Level B software data submittals before being designated to approve any Level B data. (c) Level C Software. A DER should have at least one year of successful experience reviewing either Level A, Level B, or Level C software data submittals before being designated to approve any Level C data. (d) Level D Software. A DER may be designated to approve Level D data if the qualification criteria for appointment as a software DER has been met. e. Structural DER s with a delegated function of Damage Tolerance Evaluation, in conjunction with the education and experience requirements of paragraphs 300g and h should possess: (1) Education - (a) Engineering Mechanics, or A degree in (b) A degree in Aerospace/Aeronautical Engineering, or (c) Mechanical Engineering, or Engineering. (d) A degree in A degree in Civil (e) In addition to one of the above, a course in fracture mechanics is desirable, if not taken during the degree program. (2) Experience - The equivalent of 2 full years experience in damage tolerance analysis. This experience shall be within the last 10 years prior to appointment. f. Structural DER s with a delegated function of Fatigue Analysis, in conjunction with the education and experience requirements of paragraphs 300g and h should possess: (1) Education - (a) Engineering Mechanics, or A degree in (b) A degree in Aerospace/Aeronautical Engineering, or (c) Mechanical Engineering, or A degree in Par 301 Page 13

24 C 9/30/98 Engineering. (d) A degree in Civil (e) In addition to one of the above, a course in fatigue analysis is desirable, if not taken during the degree program. (2) Experience - The equivalent of 2 full years experience in fatigue analysis. This experience shall be within the last 10 years prior to appointment STATE LICENSING REQUIREMENTS. a. FAA Requirements. The FAA does not require the DER to meet state requirements for registered professional engineers. The designee function complies with Federal Aviation Regulations and the United States Code. Section 44702(d) of Title 49 United States Code (49 USC 44702(d) authorizes the Administrator to delegate to a qualified private person, a matter related to the examination, testing, and inspection necessary to the issuance of certain certificates. b. Licensing Laws. A DER designation does not relieve designees from requirements imposed by state licensing laws. It is within the regulatory power of a state to restrict the right to engage in the practice of engineering within that state to persons who satisfactorily qualify under its laws, e.g., registered professional engineers. State law may require a consultant DER to be a registered professional engineer when selling engineering services for a fee. Each DER applicant should determine whether the state or states in which the DER applicant intends to offer engineering services require registration as a professional engineer. Page 14 Par 301

25 9/30/ C CHAPTER 4. APPOINTMENT 400. APPLICATION. a. FAA Form Application for appointment as a DER must be initiated by the applicant or the applicant's employer (in the case of a company DER) by submitting an FAA Form , Statement of Qualifications (DAR - DMIR - DER - DPRE - DME), along with a cover letter to the manager of the ACO responsible for the geographic area in which the applicant's place of business is located. An example of FAA Form is shown in appendix 3, figures 1 and 2. b. Cover Letter. The application cover letter must indicate which delegated functions and authorized areas are being requested, as shown in appendix 2. It should also include a detailed resume highlighting any FAA certification compliance activity and specifying previous technical work done, including the level of responsibility. c. The application will be evaluated by the appropriate offices in the ACO, including a personal interview. d. Appointment outside the United States. The FAA will not consider appointment of an individual, who does not have a legal permanent residence in the United States as a DER SELECTION. a. Certificate of Authority. If the ACO determines that there is a need for a DER, that the ACO has the ability to manage the DER, and the applicant meets the qualifications listed in chapter 3, a designation will be issued to the applicant by the manager of the ACO or the manager's representative. Such designation is represented by FAA Form , Certificate of Authority (DER),(see appendix 3, figure 3), and by FAA Form , Certificate of Designation. (See appendix 3, figure 4.) The FAA Form serves as the DER's authorization to act as a representative of the Administrator, while FAA Form serves as a recognition document for the DER. In order to eliminate the necessity for reissuing the FAA Form whenever there is a change in the type of designation, only the title "Designated Engineering Representative" need appear on this form. The specific classifications, specialties, and limitations should be shown on FAA Form or related document and, on the letter of appointment/renewal which is part of the FAA Form The DER appointment letter will identify the DER s advisor. A copy of the appointment letter for each Consultant DER must be sent to the Mike Monroney Aeronautical Center, Engineering and Manufacturing Branch, AFS-610, to provide the information needed for AC , Designated Engineering Representatives. (1) Administrative. When a DER is appointed as the coordinator or check-point for other DER's work, the DER should be assigned the authorized area of "Special-Administrative" with the delegated function of "DER Coordination." (2) Management. When a DER is appointed to perform FAA certification project management duties for the FAA, the DER should be assigned the authorized area of "Special-Management" with the delegated function of "DER FAA Certification Management." b. DER File. The ACO will establish and maintain a DER file in accordance with paragraph 702 upon receipt of the DER application. c. DER Designation Number. The designation number assigned to the DER will consist of the certification office two or three letter-prefix followed by a dash and the next appropriate number. d. DER Candidates. If the applicant meets the requirements listed in paragraph 300, except for the requirements of having significant experience in a direct working contact with the FAA, the applicant may be identified as a DER candidate. The ACO manager, or the manager's representative, will issue a letter indicating acceptance of the applicant's qualifications and instructing the applicant on the procedures necessary to complete the requirement for direct experience with the ACO. This letter will identify the DER candidate s advisor. e. Conflict of Interest. The ACO s are discouraged from appointing DER s and candidates who are in the executive level category within a company, especially where someone at a non-executive level within that company may have the abilities required to fulfill that DER s candidacy. Prudence with respect to the number of new executive level DER s should be considered, since the DER renewal process requires an additional workload for both the FAA Evaluator and the Par 400 Page 15

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